Formax DocuCutter CC-330 User manual

Ver. 20121121-A10

DocuCutterCC-330

Operational Manual

Before operating the machine, read this manual. Follow all safety precautions.

Page 2

Table of Contents

SAFETY PRECAUTIONS ........................................................................................................................................................ 3

Introduction ........................................................................................................................................................................ 4

Specifications ...................................................................................................................................................................... 4

Accessories ......................................................................................................................................................................... 4

Major Components and Assemblies ................................................................................................................................... 5

Control Panel ...................................................................................................................................................................... 7

Installation .......................................................................................................................................................................... 8

Setting Up Procedure ......................................................................................................................................................... 9

The Job selection .............................................................................................................................................................. 11

Registration Mark Position ............................................................................................................................................... 15

Selecting a job ................................................................................................................................................................... 15

Batch Count function ........................................................................................................................................................ 16

User Define Job ................................................................................................................................................................. 16

Turbo and normal Mode .................................................................................................................................................. 17

Paper weight ..................................................................................................................................................................... 17

Reset Counter ................................................................................................................................................................... 18

Clear Jam .......................................................................................................................................................................... 18

Troubleshooting ............................................................................................................................................................... 19

Optional Slitter Cassette ................................................................................................................................................... 19

Optional Conveyor ............................................................................................................................................................ 20

Page 3

SAFETY PRECAUTIONS

Always observe the cautions and warnings given below to prevent personal injury or property

damage.

Always pull the power supply plug out of its outlet before removing jammed

paper.

Do not use supply voltage other than the specified voltage.

Do not insert pins, wire or other foreign objects into the machine. Do not allow

any liquid to get into the machine through its openings or gaps in its structure.

Do not modify the machine. Do not remove any of the covers from the machine..

Keep this unit and the power cord away from heaters and heater vents. Excessive

heat could melt the cover or power cord covering, and result in a fire or an electrical

shock.

Do not put fingers inside during operation.

Keep away long hair, ties, jewelry and loose clothing.

Install this unit on a level, stable stand or floor, with sufficient space around it.

Do not install this unit in a location where there is excessive humidity or where

contact with water is possible.

Disconnect the power plug from the power outlet before attempting to move this

unit. Failure to do so could result in power cord damage, a fire or an electrical shock.

Page 4

INTRODUCTION

The Docucutter CC-330 is designed to simplify business card, photo and post card cutting in

letter size which printed by digital press, color laser printer or inkjet image printer in one pass.

SPECIFICATIONS

Paper Size LT, LG, LD, 12 x 18 and 13 x 19

Paper Weight 120 ~ 350 gsm

Feeder Capacity 120 sheets (300gsm)

Receiving Tray 250 business Card x 3

Speed Up to 240 business cards/min

Based on 55x90mm in A3

Accuracy ± 0.2 mm

Dimension -- With Conveyor

 W/O Conveyor

98.5 X 53.5 X 101.5CM (38.8x21.1 x 40”)

48.5 X 53.5 X 101.5CM (19.1 x 21.1 x 40”)

Net Weight –With Conveyor

 W/O Conveyor

70.8Kgs ( 156 lbs)

61.2Kgs (135 lbs)

Power 110/220V Selectable, 50/60Hz, 1.2A

ACCESSORIES

Make sure all accessories provided with the machine.

Power Cord

“L” Stacking Guide X 4

Center Stacking Guides X 2

Stacking Tray

Operation Manual

Page 5

MAJOR COMPONENTS AND ASSEMBLIES

1

Power Switch

2

Control Panel

3

Extended Tray

4

Top Cover

5

Waste Compartment Door

6

Machine Stand

1

3

4

5

2

6

Page 6

7 Stack Tray

8 Auxiliary Roller

9 Side Guide Adjustment Knob

10

Feed Tray Pressure Adjustment

11

Feed Rollers Adjustment Knob

12

Feed Rollers

13

Slitter Cassette

14

Slitting Registration Adjustment

15

Stacking Guides

7

8

12

9

13

11

10

14

15

Page 7

CONTROL PANEL

Keys Function

• Start and Stop the cutter

• Change job

• Toggle between “Normal Mode” and “Turbo Mode” (Paper Weight Setting Mode)

• Select batch count

• Pre-feed (Mark Reader Calibration Mode)

• Jog forward

• Increment settings by 0.1 mm when press.

• Confirm job and batch count setting.

• Decrement settings by 0.1mm when press (Mark Reader Calibration Mode).

• Jog backward

• Reset counter (use with “RESET” button simultaneously)

• Save settings

• Hold (4s) paper weight setting mode

• Reset counter (use with “ENTER” Button simultaneously)

• Enter program mode

• Change paper weight

• Set top margin

• Set finished length

Page 8

INSTALLATION

1. CUTTER INSTALLATION

Stands

Place the machine on the stands. Make sure to

align the pins on the stand to the holes on the base

plate of the machine. The door of the stands

should face the operator side.

Safety Switch

• Remove the front cover.

• Open the door in the stand and run the wires

up to the cutter.

• Connect the wires to the terminal block.

Stack Tray

Attach the stack tray to the machine with the two

screws provided.

Place “L” stacking guide and center staking guide

as shown

Power Cord

Use caution when plugging in power cord. Plug

power cord to the machine and plug the other end

into the wall outlet.

Pins

Stack

Tray

Terminal

Block

Wires from

safety switch

Page 9

SETTING UP PROCEDURE

1

To set the width of paper, loosen thumbscrew

knob on the side guide and slide to position.

Use scales as reference point.

2

Fan paper before loading. This will reduce

static and toner adhesion due to printing. For

best result, the paper stack should be flat.

3

Push the feed tray down and load the paper.

Readjust paper guide if needed.

4

Adjust tray pressure. For thinner paper, the

number should be higher. For heavier paper the

number should be lower.

5

Use slitter registration adjustment knob to

compensate for printing registration. The knob

will allow ± 2mm of adjustment.

6

Auxiliary roller is for hard to feed paper. To use

auxiliary roller, laid the rollers down onto the

paper.

Thumbscrew

knob

Paper feed guide

Scales

Page 10

7

Adjust feed rollers so they are about 0.5” away

from the edge on each side of the paper.

Page 11

THE JOB SELECTION

DocuCutter CC-330 offers 7 different types predefined job selection from #01 to # 07 and 6

programmable job #08 to #13. The standard cassette has a slit size of 3.5” x 3 rows for

business card. Optional cassettes are available. See below to select the proper slitter and

program for your application.

Slitters

Slitters Slit Size Gutter Size Number of rows Default Size

Standard Slitter 3.5” 0.25” 3 3.5”

Optional Slitter A 8.5” to 11” None 1 11”

Optional Slitter B 4” to 6” 0.25” 2 6”

Applications

Layouts

Job # Applications Display Paper Size Finished Size

Layouts Gutter Margin Slitters

A

1

Full Bleed

Business Cards

Business

Card

12”X18” 2” x3.5” 24 up

0.2 in

(5.08 mm)

0.35”

(8.9 mm)

Standard Slitter

B

2 Business card

Business

Card

12”X17” 2” x3.5” 24 up None

0.75”

(19.1 mm)

Standard Slitter

C

3

Brochure

12”X18” 8.5” x 11” 2 up

0.25 in

(6.35 mm)

0.5”

(12.7 mm)

Option Slitter A

(11 in.)

D

Insert/Greeting

Cards

12”X18” 3.5” x 8.5” 6 up

0.25 in

(6.35 mm)

0.5”

(12.7 mm)

Standard Slitter

E

4

Photo

12”X18” 8” x 10” 2 up

1.25 in

(31.75 mm)

0.5”

(12.7 mm)

Option Slitter A

(10 in.)

F

Insert/Greeting

Cards

12”X18” 3.5” x 8” 6 up

1.25 in

(31.75 mm)

0.5”

(12.7 mm)

Standard Slitter

G

5 Postcard Postcard 12”X18” 5.5” x 8.5” 3 up

0.375 in

(9.525 mm)

0.5”

(12.7 mm)

Option Slitter A

(8.5 in.)

H

6 Postcard Postcard 12”X18” 5” x 7” 4 up

3.25 in

(82.55 mm)

0.5”

(12.7 mm)

Option Slitter B

(5 in.)

I

7 Postcard/Photo Postcard 13”X19” 4” x 6 8 up

0.5 in

(12.7 mm)

0.5”

(12.7 mm)

Option Slitter B

(6 in.)

J

8-13

Custom

Program

Postcard

(Program)

12”x18” 3.5”x5” 9 up

0.875 in

(22.2 mm)

1.00”

(25.4 mm)

Standard Slitter

K

Brochure 12”X18” 11” x 17” 1 up None

0.75”

(19.1 mm)

Option Slitter A

(11 in.)

L

Postcard 13”X19” 6” x 9” 4 up

0.25 in

(6.35 mm)

0.5”

(12.7 mm)

Option Slitter B

(6 in.)

Page 12

Job Layout

A

B

C

D

Page 13

E

F

G

H

Page 14

I

J

K

L

Page 15

REGISTRATION MARK POSITION

Registration mark will compensate for print shifting. See below for registration mark position.

SELECTING A JOB

Actions Display Example

1 Turn on the power. Previous job will appear.

2

Press until the desire job is displayed.

01 → 02 → 03 → 04 … 13

3

Press to select job

4

Press to start operation.

#01BUSINESS CARD

NM 2”x3.5”

W/G

23

#04 PHOTO

NM 8”x10 W/G

23

#04 PHOTO

NM 8”x10 W/G

23

#04 PHOTO

NM 8”x10 W/G

23

1

st

Cut

Margin

Center

Feed

Page 16

BATCH COUNT FUNCTION

Batch count function is use to automatically stop the machine after a set count of paper has been fed.

Actions Display Example

1

Press until the desire batch count number

appears. The batch count will increment by 10

every time the button is pressed. Set “OFF” r no

batch count.

Batch → 10 → 20 → 30 → 40 → 50

2

Press to select batch count.

3

Press to start operation.

USER DEFINE JOB

Only job#8 – 13 can be program.

Actions Display Examples

1 Turn on the power. Previous job will appear.

2

Press until the desire job is display.

01 → 02 → 03 → 04 … 13

3

Press to select job.

#04 PHOTO

NM 8”x10 W/G

23

#04 PHOTO

NM 8”x10 W/G 50

#10L000.0M00.0G00.0

NM 89

#10L000.0M00.0G00.0

ED 89

#04 PHOTO

NM 8”x10 W/G 50

#04 PHOTO

NM 8”x10” W/G 50

Page 17

4

Hold for 4 seconds. “Edit” will appear

indicating machine in “Program Mode”.

5

Hold and press to increment or

to decrement change finished length in mm.

6

Hold and press to increment or

to decrement change top margin in mm

7

Hold and press to increment or

to decrement change gutter length in mm

8

Press to save settings.

TURBO AND NORMAL MODE

1. Hold for 4 seconds.

2. Press to select “Normal Mode” or “Turbo Mode (Default)”.

3. Press to save settings.

PAPER WEIGHT

Adjust paper weight settings if paper is skewing or miss-feed.Set 1 or 2 for lighter paper and 4 or 5 for

heavier paper.

1. Hold for 4 seconds.

2. Press to select settings 1-5. Use table below for references.

3. Press to save settings.

#10L000.0M00.0G00.0

ED 89

#10L127.0M00.0G00.0

ED 89

#10L127.0M12.7G00.0

ED 89

#10L127.0M12.7G06.0

ED 89

#10L127.0M12.7G06.0

NM 89

Page 18

Setting Paper Weight

1, 2 120 – 210 (gsm)

3 211 – 300 (gsm)

4, 5 301 – 350 (gsm) (Normal Mode)

RESET COUNTER

Hold and simultaneously to reset counter to 0.

CLEAR JAM

Incase jam occurs in the machine follow these steps to clear jam.

1. Press and pull out jam paper toward feeding tray.

2. Press to move the jam piece toward the exit.

3. If necessary, depending on location of jam occurs, open the corresponding cover or covers.

If jam persists, refer to “Error Message and Trouble Shooting”.

4. After clearing the jams, press to clear all errors.

Page 19

TROUBLESHOOTING

Error

Troubleshooting

Out of paper Feed tray empty

miss feed 1. Adjust the feed tray tension

2. Side guide too tight. Adjust side guide.

3. Fan the paper and re load the paper into hopper

jam sensor 2 1. Remove the paper jam by pulling toward stacking tray.

2. Adjust the feed hopper tension, if double feed

happens

jam sensor 3 1. Use JOG key to clear the jam

2. Adjust feed hopper tension, if double feed happens

check top cover Put the top cover in position

check rear cover Put the rear cover in position

Finish card not clean and neat Call for service

Error message cannot reset Check covers and paper jam

OPTIONAL SLITTER CASSETTE

Optional slitters enable the CC-330 to have more range of applications. Follow the step below the replace

optional slitter cassette.

1. Lift Top Cover

2. Remove thumbscrew by turning counter-

clockwise on both side of the slitter cassette.

3. Using both hands, lift the slitter cassette.

4. Replace with the desired slitter cassette.

5. Secure the slitter cassette with the

thumbscrew by turning them clockwise.

Thumbscrews

Lift Handles

Page 20

OPTIONAL CONVEYOR

Items List

1 x Conveyor 1 x Ramp 1 x Stacking Rollers Assembly

1 x Interface Cable 1 x Stand Support 4 x Studs

4 x Socket Cap Screws (M6x12) 6 x Lock Washers (M6) 4 X Shoulder Washers

4 x Machine Screws (M4 x 12)

2 x Spacer

2 x Machine Screws (M5 x 35)

2 X Hex Bolt (M6 x 30) 4 x Washers (M6) 2 X Hex Nuts (M6)

2 Thumbscrews (M4 x 12)

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