Black Widow BW-TBMT-DP User manual

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Page 1Rev. 100919 DiscountRamps.com 1-888-651-3431
Tow-Behind Motorcycle Trailer
Instructions for
Part # BW-TBMT-DP
General Guidelines
It is the user’s responsibility to read and follow all instructions.
Keep these instructions with the product at all times and review before each use.
It is the responsibility of this product’s owner to furnish the instructions to any person that borrows
or purchases the product.
Inspect the product before use to ensure it is assembled properly and all parts are in safe working
order and free of defects.
Never modify this product in any way.
All circumstances cannot be addressed in these instructions. Please use common sense and
practice general safety measures when using this product.
Parts and/or instructions are subject to change without notice.
Safety
Do not exceed the 600 lb weight capacity. Do not exceed your motorcycle's towing capacity or pull
more weight than your motorcycle can handle.
Make sure wiring is properly connected and working before use. Owner is responsible for proper
installation.
Always make sure the safety chains, safety clip or coupler lock, and hitch connection are properly
secured before use.
Make sure tires are properly inated at all times.
Periodically check that all bolts are properly tightened.
Always follow all applicable trac laws pertaining to pulling a trailer. Use extra caution when driv-
ing, such as allowing extra room and time for braking.
Use a helper if necessary when assembling the trailer.
Tools Required
13mm wrench, 14mm wrench, 17mm wrenches, 19mm wrenches, 21mm wrench, or adjustable
wrenches
Large piece of cardboard or sturdy blanket
Optional: silicon ller
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Part Description Quantity
A Main Trailer Body 1
B Draw Bar 1
C Luggage Rack Plate 1
D Tire 2
E1 Fender Side A 1
E2 Fender Side B 1
F1 Torsion Axle Side A 1
F2 Torsion Axle Side B 1
G Safety Chain with U-Clip 2
H Trailer Key Set 1
I Wiring 1
J LED Light Kit 1
K Trailer Jack Rod 1
Part Description Quantity
L M12x80 Bolt 4
M M12x35 Bolt 2
N M12 Washer 6
O M12 Nut 6
P M10x70 Bolt 2
Q M10 Washer 14
R M10 Nut 14
S M8x20 Bolt 6
T M8 Washer 6
U M8 Nut 6
V Safety Clip with O-Ring 1
W Coupler Lock with Keys 1
A
B
C
D
E1 E2
F1 F2
G
H I
J
K
L
O
R
M P S
N
Q
T
U
V
W
Parts
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Assembly
Step 1. Carefully place the main trailer body (A) upside
down to begin assembly. Place it on a large piece of card-
board or sturdy blanket to prevent scratching the surface.
Step 2. Attach the torsion axles (F1, F2) to the existing bolts on the main trailer body using M10
washers (Q) and nuts (R). The hubs should be toward the rear of the trailer.
Step 3. Attach the draw bar (B) to the main
trailer body. First, connect the electrical plug.
Then secure the draw bar with M12x35 bolts
(M) (at the end), M12x80 bolts (L) (at the cen-
ter), washers (N), and nuts (O). Only tighten
loosely at this point.
It may be helpful to have a step stool or other
sturdy object to rest the draw bar on, as the
weight will cause the trailer body to tip.
(1)
(2a)
(3a)
(3b) (3c)
(2b)
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Step 4. Attach the luggage rack plate (C) to the
main trailer body and the draw bar. Make sure the
connecting holes are facing the proper direction.
Use M10x70 bolts (P), washers (Q), and nuts (R)
to connect the rack to the main trailer body and
M12x80 bolts (L), washers (N), and nuts (O) to
connect it to the draw bar.
After the luggage rack is in place, securely tighten
all bolts on the luggage rack and draw bar.
Step 5. Attach the tires (D) to the torsion axles. Remove the lug nuts, attach the tires, then replace
the lug nuts and tighten securely. Make sure the air nozzles are facing out.
Step 6. After all components are secured, ip the trailer right side up. Extend the foot to set the trailer
in a level manner. To extend the foot, pull it towards the trailer to unlock it, then rotate it out. The trail-
er jack rod (K) may be used to adjust the height.
(4a)
(5a)
(6a) (6b) (6c)
(5b)
(4b) (4c)
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Step 7. Attach the fenders (E1, E2) to the trailer
body using M8 bolts (S), washers (T), and nuts
(U). Make sure the longer end of the fender is
towards the back of the trailer. Open the trailer to
feed the bolts through the trailer and the fenders.
Once installed, silicon ller may be used to ll any
gaps between the trailer and the fenders for im-
proved performance.
Step 8. Attach the safety chains (G) to the eye bolts on the end of the drawbar.
Step 9. Attach the LED light to the inside cover of
the trailer if desired.
(7a)
(8a) (8b)
(9)
(7b) (7c)
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Ground
Tail Lights
Left Turn & Brake
Right Turn & Brake
Reverse Lights
Motorcycle Hitch
Wiring
Lift the handle on the trailer coupler, t it onto the motorcycle hitch, then push the handle down to lock
it in place. Lift up on the attachment to make sure it is secure. Attach the safety clip (V) or coupler
lock (W).
Connect the safety chains to the attachment points on the motorcycle hitch, crossing from one side to
the other.
Follow your motorcycle manufacturer guidelines for wiring the trailer. See the wiring diagram below.
Test all lights after wiring.
Safety Clip
Connect
Safety
Chains
Coupler Lock
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Product Warranty and Liability
GENERAL PRODUCT WARRANTY: Products purchased from the Authorized Dealer (original place
of purchase) or Merchant (“Dealer”) will be free of defects in material and workmanship at the time of
receipt, and will meet the specications stated at the place of purchase transaction or online at the
Dealer’s website, under normal use and service when correctly installed, operated and maintained.
This product warranty is eective for the period of time stated below, unless otherwise stated in the
product instructions or depicted in the product advertisement. All Authorized Dealer warranties are
NON-TRANSFERABLE and cover only the original end purchaser. This limited warranty does not
cover products purchased through non-authorized dealers. Non-authorized dealer receipts are not
accepted for warranty verication.
***Warranty claims must be made directly to the original place of purchase.***
WARRANTY PERIOD: This warranty remains in force for one year from the date of the product’s
accepted delivery. The Authorized Dealer oers a one year manufacturer’s warranty for most products
unless otherwise specied on the product advertisement.
WARRANTY SERVICE: The Authorized Dealer will replace any defective or malfunctioning part at
no charge, including payment of the shipping costs of parts or replacement product to and from the
manufacturer. The purchaser is responsible for labor charges. If the product does not meet specica-
tions as depicted in the advertisement, the Authorized Dealer will refund the full purchase price of the
product.
Questions regarding the warranty on a specic product and warranty claims should be directed to the
Authorized Dealer with whom the purchase transaction was made.
WARRANTY LIMITATIONS: The above warranty does not apply to products that are repaired, modi-
ed or altered by any party other than the Authorized Dealer; are subjected to unusual physical stress
or conditions (such as overloaded ramps or corrosion), natural disaster, governmental actions, wars,
strikes, labor disputes, riots, theft, vandalism, terrorism or any reason beyond reasonable control; are
damaged due to improper installation, misuse, abuse, accident or negligence in use, storage, trans-
portation or handling, or tampering; or to products that are considered consumable items or items
requiring repair or replacement due to normal wear and tear.
Product should be inspected prior to signing for delivery. Product damage incurred during shipping,
unless noted on the Bill of Lading at the time of delivery, renders this warranty void.
LIMITED LIABILITY: In no event shall THE AUTHORIZED DEALER be liable to the purchaser or any
third party for any indirect, incidental, consequential, special, exemplary or punitive damages arising
out of the use of the product, including, without limitation, property damage, loss of value of the prod-
uct or any third party products that are used in or with the product, or loss of use of the product or any
third party products that are used in or with the product.
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