Harper TV60E & PTO User manual

Category
Air blowers/dryers
Type
User manual
Thank you for purchasing a Harper/Goossen Turbo Vac.
As with all Harper/Goossen products, the Harper/Goossen Turbo Vac has been developed
through tough design and testing procedures to produce a machine that can be relied on. This
manual gives assembly, operating, and service information for Models TV60E and TV60H Turbo
Vacs. Please read and understand all instructional material included with the Turbo Vac or its
components before assembling and operating the equipment.
A Turbo Vac can present hazards to an operator who follows unsafe procedures in either the
operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain
locations in the text.
THIS SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others.
Whenever this symbol is used, please pay very close attention to the information presented, and
make sure you fully understand. If you do not, contact your dealer or Harper Industries, Inc. for
clarification.
SAFETY WARNING!
ALL SHIELDS AND GUARDS MUST BE IN PLACE FOR PROPER AND SAFE OPERATION
OF THIS EQUIPMENT. WHERE THEY ARE SHOWN REMOVED IN THIS MANUAL, IT IS FOR
PURPOSES OF ILLUSTRATION AND INSTRUCTION ONLY. DO NOT OPERATE THIS
EQUIPMENT UNLESS ALL SHIELDS AND GUARDS ARE IN PLACE.
Harper Industries, Inc. is continually striving to improve the design and performance of its
products. We reserve the right to make changes in specifications and design without thereby
incurring any obligation relative to previously manufactured products.
© 2003 Harper Industries, Inc.
The Goossen and Harper/Goossen names are registered trademarks of Harper Industries, Inc. All other
brand and product names are trademarks or registered trademarks of their respective companies.
RECORDS
Date of Purchase ______ / ______ / ______
Dealer’s Name _________________________________
Dealer’s Phone _________________________________
Serial Number-Machine __________________________
Serial Number-Engine ___________________________
LIMITED WARRANTY
The Harper/Goossen Turbo Vac is warranted against defects in workmanship
and materials for a period of TWELVE MONTHS from the original date of retail
purchase to the original purchaser.
Harper Industries will repair or replace, at our option, any part which our
examination shows to be defective. Warranty is limited to parts, labor and ground
freight delivery of replacement parts. The user will pay freight charges for parts
submitted under this warranty.
No product or part may be returned for warranty consideration without prior
approval from Harper Industries.
This warranty does not apply to parts subjected to misuse, abuse, alteration,
improper or inadequate maintenance, or normal wear (including belts and broom).
Gasoline engines are not covered under this warranty. Refer to manufacturer’s
warranty for specific warranty information. Harper Industries, its agents or
representatives, make or imply no other warranties.
NOTE: Following publication of this manual certain changes in standard equipment
and options may have occurred which would not be included in these pages. Your
Harper/Goossen dealer is the best source for up-to-date information.
Safety Features Safety latches on all cylinders for all service functions
TV60E – Engine/blower automatically return to idle while dumping
Safety door closes automatically on blower while dumping
Blower Drive TV60E – Dual powerband belt driven
TV60H – Hydraulic motor driven
Broom Drive Hydraulic motor driven
Blower Fan 25” diameter abrasive-resistant steel with replacable abrasive
resistant polyliner
1½” shaft w/self aligned bearings
Engine TV60E – 25 HP Kohler gas engine
Hydraulics TV60E – Cog-belt driven from engine
TV60H – PTO driven from tractor
Main Frame 11 gauge welded and reinforced steel tubing
Bearings Greasable sealed bearings
Tank Capacity 7 yards
Wheels/Tires 6-bolt steel wheels
Tires – 225 X 60R15 steel belted radials
Controls All electric controls from operator’s seat
Pick-up Broom 17” diameter X 60” wide pick-up brush w/ heavy-duty nylon bristles
and adjustable guage wheels
Discharge Hydraulic dump and latch mechanism
Hitch Adjustable position tongue and hitch with screw jack
Paint Durable 2-part polyurethane
Dimensions 164” long X 85” wide X 85” high
Weight 2300 lbs – 1046 kg
Hydraulic Tank
Capacity
TV60E – 5 gallons
TV60H – 20 gallons
Specifications
TV60E Gas-Powered Model
Hopper – The hopper stores up to 7 yards of
material.
Engine – A 25 HP Kohler engine powers the
blower and drive assembly.
Drive Assembly – The drive assembly
powers the hydraulic pump.
Hitch – The Turbo Vac is towed by the hitch.
Always use a safety chain when towing.
Hopper Door – The hopper door opens
when the hopper is being raised to dump out
the collected material.
Broom – The broom rakes up the material
from the turf.
Jack Stand – The jack stand supports the
front of the Turbo Vac when it is not
connected to a tractor. During operation, the
jack stand must be up, with the wheel
removed and in the transport location.
Remote Control – Remote on 15’ cord
allows the functions of the Turbo Vac to be
controlled from the tow vehicle.
Control box for TV60E model
Control Identification
25 HP Kohler Engine
TV60E Fill Locations
TV60H PTO-Powered Model
Hydraulic Pump – The hydraulic pump on
the TV-60H is directly attached to the tractor
PTO.
Torque Chain – The torque chain keeps the
hydraulic pump from moving when it is
hooked up to the tractor PTO.
Broom – The broom rakes up the material
from the turf.
Hopper Door – The hopper door opens
when the hopper is being raised to dump out
the collected material.
Hitch – The Turbo Vac is towed by the hitch.
Always use a safety chain when towing.
Jack Stand – The jack stand supports the
front of the Turbo Vac when it is not
connected to a tractor. During operation, the
jack stand must be up, with the wheel
removed and in the transport location.
Hopper – The hopper stores up to 7 yards of
material.
Remote Control – Remote on a 15’ cord
allows the functions of the Turbo Vac to be
controlled from the tow vehicle.
Control Box for TV60H model
Hydraulic Oil Tank – Tank holds the
hydraulic oil for the Turbo Vac.
SAFETY WARNING!
Use genuine factory parts or parts with
equivalent characteristics, including
type, strength and material. Failure to
do so may result in product
malfunction and possible injury to the
operator and/or others.
Replace locknuts and locking screws if
you can tighten them without feeling
considerable resistance for several
turns before they are completely tight.
Replace them with factory authorized
parts or their equivalent.
If hardware is not secure, or if some of
the hardware is over-tightened,
equipment failure may result, posing
possible safety hazards.
To prevent possible eye injury, always
wear SAFETY GLASSES while
servicing the equipment.
Gasoline
SAFETY WARNING!
Gasoline is extremely flammable and
can be highly explosive.
Always use an approved container for
gasoline.
Do not allow open flames or sparks
while performing maintenance or
refueling.
Never remove the fuel tank cap or add
gasoline when the engine is running or
while it is hot.
Never fill the fuel tank indoors (fumes
can collect).
Wipe up spilled gasoline immediately
and completely.
Do not store gasoline in a room with
an appliance that has a pilot light to
where electrical appliances or
switches may cause sparks.
Always store gasoline outside in a
safety can (a can which has a flame
arrestor and pressure relief valve in
pour spout).
Gasoline fumes are heavy and will
sink to the lowest point, collecting and
becoming more and more hazardous.
1 part gasoline in 20 parts air will
explode easily and violently.
Never store the equipment with
gasoline in the tank inside a building
where fumes may reach an open
flame or spark. Allow the engine to
cool before storing in any enclosure.
Be certain to provide adequate
ventilation if an engine must be run
indoors - exhaust fumes are
dangerous.
Guards & Shields
Keep all safety devices in place.
Replace all worn, damaged, unusable,
missing or lost safety shields and
guards before operating the
equipment.
Keep the equipment in good operating
condition.
General Safety Guidelines
Safety Decals
If safety related or instructional decals
become illegible or are removed,
replace them immediately.
If you replace parts that have such
decals attached to them, make sure
the decals are replaced with current
versions, and are on the replacement
parts before the machine is operated
again.
New decals may be obtained from
your local Harper/Goossen Dealer.
Equipment & Controls
READ AND UNDERSTAND THE
OWNER'S MANUAL.
Altering this equipment in any manner
which adversely affects its operation,
performance, durability, or use will
void the warranty and may cause
hazardous conditions.
Know the location and function of all
controls and how to stop this
equipment quickly in an emergency
before you operate the equipment.
Keep all nuts, bolts and screws tight to
help ensure safe operation of this
equipment.
Servicing
SAFETY WARNING!
If working under the hopper is
necessary, raise it up and set the
safety latch to prevent the hopper
from falling.
If it is necessary to be between the
hopper and the hopper door set the
safety latch to avoid being pinched.
Towing
Use a safety chain when towing.
The jack stand should be up, with the
wheel in transport location.
Tire pressure should be 30-32 psi.
Make sure the wheel lug nuts are tight.
The Turbo Vac does not meet highway
safety codes. Tail lights and turn
signals must be attached before
towing.
Provide support for broom lift cables
when towing on a highway.
This picture shows the broom arms
tied to the frame with wire ties for
support. Highway towing without arm
support may cause lift cables to break.
Hydraulics
SAFETY WARNING!
HIGH-PRESSURE FLUID HAZARD!
Escaping fluid under pressure can
penetrate skin and cause serious
injury.
To prevent serious injury or death:
Relieve pressure on system before
repairing, adjusting or disconnecting.
Wear proper hand and eye protection
when searching for leaks.
Use wood or cardboard instead of
hands when looking for leaks.
Keep all components in good repair.
Do not use any type of heat, (welding,
soldering, cutting torch, etc) near
pressurized lines.
Before Operation
Before operating this equipment, read
and understand the Owner's Manual.
Do not allow children to operate this
machine.
Tire pressure should be 30-32 psi.
Make sure both tires have equal
pressure.
Wear approved eye and ear protection
and other appropriate safety
equipment while operating the
machine.
Make sure bolts holding tongue are
secure and the jack is in the transport
position. Use a safety chain
Engine governor settings are preset
and should not be changed; any
change can damage moving parts and
void the warranty.
Before starting the machine, visually
inspect all nuts, bolts and other
fasteners to see that they are properly
secured. Nuts, bolts and other
fasteners should be checked every 8
to 10 hours of operation for proper
alignment and tightness.
Replace damaged or missing safety
decals.
During Operation
When sweeping material into the
machine, make certain there are no
foreign materials such as rocks, cans,
bottles or other hard materials
included.
If a foreign object should strike the
broom or blower mechanism of the
machine and cause an unusual noise
or vibration, shut the engine off
immediately and allow it to come to a
complete stop. Disconnect the spark
plug wire from the spark plug from the
power unit, and then do the following:
1. Inspect for damage.
2. Repair or replace any damaged parts.
3. Check for and tighten any loose bolts,
nuts, fasteners or parts.
Keep the engine area clean from
debris and other accumulations.
Keep all safety shields and guards in
place and in good working condition.
If the Turbo Vac should become
clogged, shut off the engine and allow
it to come to a complete stop.
TV60E Gas-Powered Model
Be sure to provide adequate
ventilation if the engine must be run
indoors – exhaust fumes are very
dangerous.
Hydraulic system operates under high
pressure. Be sure the hydraulic
system is disabled prior to service.
SAFETY WARNING!
Always keep a fire extinguisher near
the Turbo Vac during operation.
Periodically clean area around engine
to lessen the possibility of fire.
Engine governor should not be
changed; any change can damage
moving parts and void warranty.
Keep clothing and all body parts away
from rotating parts.
SAFETY WARNING!
The battery on Turbo Vacs with electric
start can produce explosive gasses.
Ventilate when charging battery or
using in an enclosed space.
DO NOT produce sparks from cable
clamps, tools, or other sources; and
DO NOT allow flames or smoking in
the vicinity of the battery.
Shield eyes when working near the
battery.
SAFETY WARNING!
Gasoline is extremely flammable and
can be highly explosive.
Always use an approved container for
gasoline.
Do not allow open flames or sparks
while performing maintenance or
refueling.
Never remove the fuel tank cap or add
gasoline when the engine is running or
hot.
Refer to the engine manual for
additional information on gasoline.
TV60H PTO-Powered Model
Avoid wearing loose clothing to
prevent it from getting caught in the
PTO drive.
Keep clothing and all body parts away
from rotating parts.
The torque chain must be properly
fastened to keep the hydraulic pump
from spinning on the PTO.
Hydraulic system operates under high
pressure. Be sure the hydraulic
system is disabled prior to service.
Only use biodegradable hydraulic oil
when adding oil to the TV60H. Mixing
oil will contaminate the biodegradable
oil resulting in the loss of
biodegradability.
The hydraulic system operates under
high pressure. Be sure the hydraulic
system is disabled prior to service.
Specific Safety Guidelines
SAFETY WARNING!
Wear approved eye and ear
protection while operating the
Turbo Vac.
Keep all guards in place during
operation. Never operate the Turbo
Vac with safety shields removed.
Before operating the machine,
check to ensure that all belts are
tight to prevent damage to machine.
Keep clothing and all body parts
away from rotating parts.
Periodically clean material away
from engine to lessen the
possibility of fire. Always keep a fire
extinguisher near the Turbo Vac
during operation.
TV60E Gas Powered Model
1. Obtain and wear safety goggles before
operating.
2. Fill the tank with gasoline. (Refer to
engine manual for gasoline specifics.)
SAFETY WARNING!
Gasoline is highly flammable and can
be highly explosive.
Always use an approved container
for gasoline.
Never remove the fuel tank cap or
add gasoline when the engine is
running or while it is hot.
3. Attach the Turbo Vac to the tow
vehicle. Be sure to that the Turbo Vac
is level with the ground. (Refer to
page 7 of this section for information
on leveling the unit).
4. Open throttle to half way and place the
choke lever to the full open position.
5. Turn the key switch to the start position
and release as soon as the engine
starts. DO NOT TURN THE STARTER
OVER FOR MORE THAN 10
SECONDS.
6. Once the engine is running, gradually
move the choke lever to the off
position, and allow the engine to warm
up. (When restarting a warm engine, it
should not be necessary to use the
choke lever.)
7. Move the blower and broom switches
located on the remote to the “on”
position and begin operation (the
engine will automatically throttle up to
operating speed).
TV60H PTO Powered Model
1. Obtain and wear safety goggles before
operating.
2. Attach the Turbo Vac to the tow
vehicle. Be sure to that the Turbo Vac
is level with the ground. (Refer to
page 7 of this section for information
on leveling the unit).
3. Slide hydraulic pump on to the PTO
shaft.
Operation
4. Fasten torque chain to prevent the
hydraulic pump from rotating.
5. Engage tractor PTO and set to 540
RPM.
6. Move the blower and broom switches
located on the remote to the “on”
position and begin operation (the
engine will automatically throttle up to
operating speed).
Stopping Operation
SAFETY WARNING!
Do not leave machine unattended, or
attempt any service or inspection
unless the machine has come to a
complete stop, the engine has been
shut off, and the spark plug has been
disconnected.
TV60E Gas Powered Model
1. Move the blower and broom switches,
located on the remote, to the “off”
position.
2. Move the throttle lever, located on the
engine, to the slow position.
3. Shut off the engine and allow the
machine to come to a complete stop.
NOTE: The kill switch on the remote is for
emergencies only. Do not use it for
routine shut downs.
TV60H PTO Powered Model
1. Move the blower and broom switches,
located on the remote, to the “off”
position.
2. Move the throttle on the tractor to the
“slow” position and disengage the PTO
lever on the tractor.
3. Shut off the tractor engine and allow
the machine to come to a complete
stop.
Unloading
SAFETY WARNING!
To reduce the risk of injury, do not
stand near the back of the Turbo Vac
while unloading.
1. To unload move the hopper lift switch,
located on the remote, to the “up”
position. The hopper door will
automatically open and the grass will
dump out.
2. When unload is complete, move the
hopper lift switch, located on the
remote, to the “down” position. The
hopper door will automatically lock
down.
SAFETY WARNING!
If there is grass stuck in the hopper do
not go in between the hopper and the
door without setting the safety lock.
SAFETY WARNING!
Check overhead clearance during use
**Clearance is 7’6” sweeping
8’6” dumping
Level Hook-Up
For the Turbo Vac to work properly, the
frame needs to be level with the ground.
The hitches on different tow vehicles vary
in height so there are adjustments on the
hitch and the tongue to keep the Turbo
Vac level.
The hitch can be moved up or down
depending on which holes it is bolted in.
The tongue can also be adjusted
depending on which holes it is bolted into.
Broom height
The broom height needs to be adjusted so
that it is barely touching the grass.
Broom height is easily adjusted tightening
or loosening the adjustment nut. There is
an adjustment on both sides. Make sure
that both are adjusted the same so the
broom stays level.
NOTE: Brooms are originally 17” in
diameter. When the broom wears down
to 15” the adjustment will not lower the
broom enough for it to perform adequately
and the broom needs to be replaced.
Adjustment
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Harper TV60E & PTO User manual

Category
Air blowers/dryers
Type
User manual

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