A - 13
3.3.1 Mounting environment....................................................................................................................... 3-11
3.3.2 Calculating heat generation by Motion controller ............................................................................. 3-12
3.4 Design Checklist ...................................................................................................................................... 3-16
4. INSTALLATION AND WIRING 4- 1 to 4-34
4.1 Module Installation ................................................................................................................................... 4- 1
4.1.1 Instructions for handling .................................................................................................................... 4- 1
4.1.2 Instructions for mounting the modules ............................................................................................. 4- 3
4.1.3 Installation and removal of module to the base unit......................................................................... 4-10
4.1.4 Mounting and removal of the battery holder ..................................................................................... 4-13
4.2 Connection and Disconnection of Cable ................................................................................................. 4-18
4.2.1 SSCNET cable ............................................................................................................................... 4-18
4.2.2 Forced stop input cable ..................................................................................................................... 4-24
4.2.3 24VDC power supply cable .............................................................................................................. 4-25
4.3 Mounting of Serial Absolute Synchronous Encoder ............................................................................... 4-26
4.4 Wiring ........................................................................................................................................................ 4-27
4.4.1 Instructions for wiring ........................................................................................................................ 4-27
4.4.2 Connecting to the power supply ....................................................................................................... 4-30
4.4.3 Wiring of connector ........................................................................................................................... 4-32
5. START-UP PROCEDURES 5- 1 to 5-10
5.1 Check Items before Start-up .................................................................................................................... 5- 1
5.2 Start-up Adjustment Procedure ............................................................................................................... 5- 3
5.3 Operating System Software Installation Procedure ................................................................................ 5- 7
5.4 Trial Operation and Adjustment Checklist ............................................................................................... 5- 9
6. INSPECTION AND MAINTENANCE 6- 1 to 6-38
6.1 Maintenance Works ................................................................................................................................. 6- 2
6.1.1 Instruction of inspection works .......................................................................................................... 6- 2
6.2 Daily Inspection ........................................................................................................................................ 6- 4
6.3 Periodic Inspection ................................................................................................................................... 6- 5
6.4 Life ............................................................................................................................................................ 6- 6
6.5 Battery ...................................................................................................................................................... 6- 7
6.5.1 Battery life .......................................................................................................................................... 6- 8
6.5.2 Battery replacement procedure ........................................................................................................ 6-11
6.5.3 Resuming operation after storing the Motion controller ................................................................... 6-14
6.5.4 Symbol for the new EU Battery Directive ......................................................................................... 6-14
6.6 Troubleshooting ....................................................................................................................................... 6-15
6.6.1 Troubleshooting basics ..................................................................................................................... 6-15
6.6.2 Troubleshooting of Motion controller ................................................................................................ 6-16
6.6.3 Confirming error code ....................................................................................................................... 6-35
6.6.4 Internal I/O circuit troubleshooting .................................................................................................... 6-36
7. EMC DIRECTIVES 7- 1 to 7- 8
7.1 Requirements for Compliance with the EMC Directive........................................................................... 7- 1
7.1.1 Standards relevant to the EMC Directive ......................................................................................... 7- 2