Altronics DataQuest Owner's manual

Brand
Altronics
Model
DataQuest
Category
Touch screen monitors
Type
Owner's manual
High Performance Electronic Components
1411 S. Roselle Rd, Schaumburg, IL 60193
Phone 847-923-0002 Fax 847-923-0004
www.AltronicsInc.com
INSTRUCTIONS
Table of Contents
System Overview Page 1
System Software Page 3
Configuration Page 3
Data Review/Analysis Page 3
Real-Time Data Page 3
System Updates Page 3
General System Layout Page 4
General System Install and Wiring Page 5
Sensor Configuration Worksheet Page 7
MCU Main Control Unit Wiring Page 9
SN Sensor Node Wiring Page 11
TSD Touch Screen Display
Page 13
Technical Support Page 14
Warranty Page 15
Trouble Shooting
Page 15
Error Codes
Page 15
Appendix Page 16
System Overview
Thank you for purchasing DATAQUEST!
DATAQUEST utilizes the latest technology in visual high speed, networked, and modular data
acquisition systems. Expandable to a 43 channel capacity.
D
ATAQUEST’s components are comprised of a Main Control Unit (MCU), Networked Sensor
Nodes (SN), high resolution Full Color Touch Screen Dash Display (TSD) (optional), and high
capacity SD card Memory.
Main Control Unit (MCU):
The MCU provides 11 high speed Digital and Analog channels recording @1000 Samples/Sec. . (Dim
6.5"x4.12"x1.12" )
These built in channels include Engine Rpm, Drive Shaft RPM, Clutch or Converter RPM, Battery
Voltage, 3-Axis Accelerometer, and 4 Auxiliary sensor channels (suitable for general purpose or
suspension analysis sensing).
MCU contains secure locking wire harness connections for sub system components, removable SD
memory card for data storage, USB port for Real-Time data monitoring and downloadable firmware
updates to a PC, and GPS port for track mapping capability.
MCU has 4 programmable relayed outputs that can be activated by any channel or sensor value or
warning limit.
See MCU Wiring
for details.
Networked Sensor Nodes (SN):
DATAQUEST’s Sensor Node Modules are connected via a high speed CAN Network recording@100
Sample/Sec.
Each SN can provide 4 sensor inputs for Analog, Digital, EGT, Temperature, Air/Fuel, Position, Flow,
or any other sensor type. Clearly labeled terminal blocks inside the SN allow for easy wire
connections (water resistant) and field trim able cable lengths for clean and easy system installation.
Up to eight SN’s/ 32 sensors can be daisy chain linked through a Single cable.
See NODE Wiring for details.
Touch Screen Dash Display (TSD):
TSD is a full color, high brightness Touch Panel Display. (Dim 8.25"x4.5"x1.25")
This Optional component truly sets the DATAQUEST system apart from the rest. TSD features
System Setup, Real-Time, Record, and Playback modes in both Graph and Gauge screen formats.
TSD will completely replace conventional dash gauges by being able to display up to 40 different
vehicle parameters on a programmable screen. 10 selectable screens can be customized to show
engine RPM and any 4 of up to 40 available channels. Each channel has programmable High/Low
warning limits that can trip outputs and change color on warning. TSD provides recorded data
1
2
playback directly on screen, eliminating need for PC downloading. Select any recorded run and see
data on a Gauge or Graphing formatted Screens. Play, Pause, Fast Forward, or Rewind your data!
TSD can display Shift and Warnings directly on screen eliminating need for “shift” or “warning” lights.
See TSD for details.
SD card memory:
DATAQUEST utilizes Secure Digital (SD) card memory to hold all recorded data, system
configuration file, and error file. These high capacity cards allow for storing literally hundreds of drag
race runs, many road course laps, or hours of straight data recording. The removable SD card allows
for easy transfer of data to your PC for storage and analysis with the Dataquest’s full featured
graphing review software for you PC.
CFG.bin File
The SD card stores the systems Configuration file (CFG.bin). The CFG.bin file holds the setup of the
entire system and should never be deleted from SD card.
Run#.bin File
The SD card also holds the recorded data files. The data files will be labeled as RunX.bin, where X is
the Run # (Example Run1.bin, Run2.bin, Run3.bin,… etc.) Run numbers are automatically
incremented at each recording and can be deleted at any time. Run files can also be copied to your
PC and renamed appropriately.
EFILE.txt Error File
Any time there is an error in the DATAQUEST there will be an EFILE.txt File generated on the SD
card. IF there are NO system errors the SD card will NOT have an EFILE on it. Any existing
EFILE.txt will automatically be delected when error is corrected and system is rebooted. This file can
be opened with any text editing program, such as Microsoft WORD or Notepad, to see list of errors.
See Trouble Shooting for explaination or errors found on EFILE.exe
Instructual Videos:
There are several instructional videos that are highly recommended for viewing in order to learn how
to use your DATAQUEST system. These videos are available on the www.AltronicsInc.com web site,
the included Ultralog CD, and via the Ultralog system HELP.
3
D
ATAQUEST SYSTEM SOFTWARE
ULTRALOG
Electronic Racing Logbook Software:
The Ultralog Electronic Logbook software comes with your DATAQUEST system and not only
provides a complete electronic racing logbook, but also provides the Configuration and Data
Analysis/Review Software for the
DATAQUEST.
Help for using the Ultralog is built into the software and can be found via the HELP menu on the
main screen.
DATAQUEST SYSTEM CONFIGURATION:
The DATAQUEST system is configured (setup) via the Ultralog software. The system SD card
contains a file CFG,bin. This configuration file is generated from the software. This file should be
copied to your PC for backup. TO access the configuration utilitly select CONFIG from the
D
ATAQUEST pull-down Menu from the main
Ultralog
window.
Your system will be fully configured upon receipt. You will only need to edit the CFG.bin if you want
to make changes. A copy of your CFG.bin file is also kept at Altronics and you can email a request
for a change to your config via email [email protected] and we can make the changes for you.
Any time CFG.bin it changed system Power must be cycled after SD card is inserted back into MCU.
Please view the Configuration Tutorial video for instructions.
DATAQUEST DATA ANALYSIS/REVIEW:
The DATAQUEST collected data can be reviewed via the Ultralog software. The system SD card
contains the data files RunX,bin. These data files can be copied to your PC for backup and renamed
appropriately if desired. To access the review application select REVIEW from the DATAQUEST pull-
down Menu from the main
Ultralog
window.
Please view the Review Tutorial video for instructions.
DATAQUEST REAL-TIME Data Viewing:
The DATAQUEST can stream Real-Time data to the Ultralog software via the DATAQUEST Review
software. The DATAQUEST MCU must be connected to your PC via a USB cable To access the
Real-Time application select Realtime from the DATAQUEST REVIEW application menu in the
ULTRALOG.
When D
ATAQUEST is first connected to your PC via a USB cable it will request to install a DRIVER. When prompted
go to the following directory to locate the correct driver. C:\Ultralog\DataQuest\USB Driver\atm6124_cdc.inf
Please view the Real-Time Tutorial video for instructions.
DATAQUEST Firmware and Software Updates:
MCU firmware updates are done via the USB port. Supplied MCU Analog jumper connector must
ONLY be used when updating system. DO NOT plug in this connector unless you are prepared to
update system. Contact Altronics via email [email protected]
for complete instructions.
All software is Windows® Compatible.
General System Layout
Record Switch
Node 3 Node 1
Node 8
Node 2
…
Sensor 2
Sensor 1
Sensor 4
Sensor 3
Sensor 2
Sensor 1
Sensor 4
Sensor 3
Sensor 1
Sensor 2
Sensor 4
Sensor 3
Sensor 1
Sensor 2
Sensor 3
Sensor 4
TSD
MCU
Drive Shaft RPM
Batter
y
+
Ground
Tach
Sensor 3
Sensor 4
Sensor 1
Sensor 2
General Component Install and Wiring
*****IMPORTANT*****
**Magneto Ignitions: Suppression spark plug wires must be used or solid core spark plug wires must be
shielded properly Contact Altronics Inc for Info**
Mounting MCU
The Main Control Unit (MCU) should be mounted in a location that allows access to memory card and USB
ports on back of box. It should also be mounted away from heat sources and at least 18” away from ignition
components. MCU should be mounted level and orientated per the drawing below in order for the internal 3
axis accelerometer to function properly. A small amount of angle can be calibrated out if unit can not be mounted level.
POWER CONNECTIONS
MCU
Top View
Y
axis
X axis
Top of
Vehicle
Front of
Vehicle
1) Power to the DATAQUEST must be supplied from the battery of the car.
2) Red wire (POWER) with in-line (5 amp) fuse must be attached to the (+) Positive terminal of battery.
3) Black wire (Ground) should be attached to the (-)Negative Terminal of Battery or common system chassis
ground point.
TACH/Engine RPM
1) The Tach/Engine Rpm needs to be spliced into the DIGITAL rpm signal output of MSD or similar ignition
system. DO NOT Connect to Ignition Coil. For ignition systems without DIGITAL rpm signal contact
Altronics for proper adapter.
2) Connect WHITE wire from Main Connector of MCU box to Tach Ouput.
Tach
Output
White Wire
Ignition Box
MCU
Side View
XAxis
Level
Front of
Vehicle
Manual Record Activation Switch
If you are going to use the supplied manual record switch instead of the Engine RPM signal to activate
DATAQUEST recording, then connect the VIOLET wire from the Main Connector on the MCU to one side
(terminal) of the Normally Open switch. Connect the other side (terminal) of the switch to ground. Recording
is activated when switch “switches” to ground.
Record
activate
wire
Normally
Open
Switch
MCU
Chassis
Ground
Drive Shaft RPM Sensor
1) Install drive shaft ring of correct size on yolk of rear end housing.
To determine correct ring size measure grip diameter. (refer to drawing below)
Standard Ring Sizes
Ring Part Number Ring Size
R1 - Standard 9” Ford 1.875” I.D.
R2 - Large 9“ Ford 2.187” I.D.
R3 - 12 Bolt 1.75” I.D.
R4 - Custom Contact ALTRONICS INC. for more info.
2) With your car in neutral, spin drive shaft to make sure ring is spinning straight.
3) Install pickup bracket using bolt or stud on rear end housing.
4) Install pickup on bracket Air gap between bottom of pickup and ring should be about 0.100”
5) Connect sensor to Drive Shaft RPM Cable from MCU.
Sensor cable MCU DS
RPM cable
Brown Red
Black Green
Blue Black
6
System Sensor Configuration worksheet
Default parameters and sensors are in BLUE. Fill out additionally installed sensors.
Channel Name Enabled Type
System
Connection
Nod
e
Port Volt
min
Volt
max
Value
min
Value
max
Sample
rate
0 Tachometer Y RPM MCU NA NA 0 12 0 15000 1000S/Sec
1 Drive Shaft Y RPM MCU NA NA 0 5 0 15000 1000S/Sec
2 CC Input Shaft Y RPM MCU NA NA 0 5 0 15000 1000S/Sec
3 Battery Y Voltage MCU NA NA 0 0 1000S/Sec
4 Voltage MCU NA NA 1000S/Sec
5 Voltage MCU NA NA 1000S/Sec
6 Voltage MCU NA NA 1000S/Sec
7 Voltage MCU NA NA 1000S/Sec
8 Acceleration X Y
G Force
MCU Internal
NA NA NA NA -6g 6g 1000S/Sec
9 Acceleration Y Y
G Force
MCU Internal
NA NA NA NA -6g 6g 1000S/Sec
10 Acceleration Z Y
G Force
MCU Internal
NA NA NA NA -6g 6g 1000S/Sec
11
NETWORK
1 1 100S/Sec
12
NETWORK
1 2 100S/Sec
13
NETWORK
1 3 100S/Sec
14
NETWORK
1 4 100S/Sec
15
NETWORK
2 1 100S/Sec
16
NETWORK
2 2 100S/Sec
17
NETWORK
2 3 100S/Sec
18
NETWORK
2 4 100S/Sec
19
NETWORK
3 1 100S/Sec
20
NETWORK
3 2 100S/Sec
8
21
NETWORK
3 3 100S/Sec
22
NETWORK
3 4 100S/Sec
23
NETWORK
4 1 100S/Sec
24
NETWORK
4 2 100S/Sec
25
NETWORK
4 3 100S/Sec
26
NETWORK
4 4 100S/Sec
27
NETWORK
5 1 100S/Sec
28
NETWORK
5 2 100S/Sec
29
NETWORK
5 3 100S/Sec
30
NETWORK
5 4 100S/Sec
31
NETWORK
6 1 100S/Sec
32
NETWORK
6 2 100S/Sec
33
NETWORK
6 3 100S/Sec
34
NETWORK
6 4 100S/Sec
35
NETWORK
7 1 100S/Sec
36
NETWORK
7 2 100S/Sec
37
NETWORK
7 3 100S/Sec
38
NETWORK
7 4 100S/Sec
39
NETWORK
8 1 100S/Sec
40
NETWORK
8 2 100S/Sec
41
NETWORK
8 3 100S/Sec
42
NETWORK
8 4 100S/Sec
Main Control Unit (MCU)
Front Panel
MAIN AUX
MAIN Connector:
Terminal Signal Connecting Sensor Wire Color Cable Name
1 Battery Power + RED
2 Ground - BLACK
3
TACH/RPM
INPUT
WHITE
4 DS PWR Drive Shaft RPM RED DS RPM
5 DS Signal Drive Shaft RPM GREEN DS RPM
6 DS GND Drive Shaft RPM BLACK DS RPM
7 CC PWR Input Shaft RPM RED CC RPM
8 CC Signal Input Shaft RPM GREEN CC RPM
9 CC GND Input Shaft RPM BLACK CC RPM
10 RECORD Record Switch VIOLET
11 OUTPUT 1 GREEN
12 OUTPUT 2 LT GREEN
AUXILLARY Connector:
Terminal Signal Connecting Sensor Wire Color Cable Name
1 A1 PWR Analog 1 RED ANALOG 1
2 A1 Signal Analog 1 WHITE ANALOG 1
3 A1 GND Analog 1 BLACK ANALOG 1
4 A2 PWR Analog 2 RED ANALOG 2
5 A2 Signal Analog 2 WHITE ANALOG 2
6 A2 GND Analog 2 BLACK ANALOG 2
1
3
5
7
9
11
2
4
6
8
10
12
1
3
5
7
9
11
2
4
6
8
10
12
13
14
TSD
CAN (SN)
15
9
3
7
1
5
16
2
8
4
6
7 A3 PWR Analog 3 RED ANALOG 3
8 A3 Signal Analog 3 WHITE ANALOG 3
9 A3 GND Analog 3 BLACK ANALOG 3
10 A4 PWR Analog 4 RED ANALOG 4
11 A4 Signal Analog 4 WHITE ANALOG 4
12 A4 GND Analog 4 BLACK ANALOG 4
13 OUTPUT 3 BLUE
14 OUTPUT 4 LT BLUE
15 FirmwareUpdate Jumper Connector Do Not Connect
16 FirmwareUpdate Jumper Connector See Firmware Updates
OUPUT CHANNELS 1-4: Output channels are activated on warnings set up in the DataQuest System
Configuration software. Outputs are Normally Open and with activated warning close to provide 12 volts
(Battery Voltage). They have a Maximum 1 AMP capacity, so if switching more then a 1 AMP load a
secondary relay should be used.
CAN Network Connector:
Terminal Signal Sensor Wire Color
1 CANH Sensor Nodes BLUE
2 CANL Sensor Nodes BROWN
3 GND Sensor Nodes BLACK
4 BATTERY + Sensor Nodes RED
5 5 VOLT + Sensor Nodes WHITE
TSD Touch Screen Display Connector:
Terminated cable, no connections required.
Rear Panel
10
US
B
G
P
S
R
ec
P
ower
Sts
S
D
C
ARD
LEDS:
Power – Solid when system powered
Rec- Blicks during normal mode, Solid during recording mode
Sts – System error status. No light – OK, Solid - system or memory card error.
USB:
Connect for REAL-TIME interface to PC and System Firmware updates
GPS:
Connect to GPS module
SD Card:
Sd Memory card – Supplied by Altronics, do not use other memory card.
Sensor Node (SN) Box Wiring
11
Sensor Node (SN) boxes are wired from MCU CAN Network connector
. SN’s DO NOT
have to be wired in their numbered order. (Example: If your system has 3 SN boxes,
you can connect SN box #1, then 3, then 2 in the chain.)
1) Measure wire length to extend to other end of Node box.
2) Trim off 2” of insulation taking care not to nick shield wire.
3) Remove foil and trim of green wire even with end of insulation. Slide 1” of heat
shrink of end of insulation and shrink it.
4) Trim 3/16” of insulation from each wire. It is recommended to tin the end of each
wire with solder if available. It makes it easier to put wire into terminal and holds
better when tightened.
5) Crimp solder-less terminal to end of shield wire and screw to Shield Lug.
6) IMPORTANT. If the Node is the Last one in the network (at the end of the cable
farthest from the MCU) you must place JUMPER on the Terminating Jumper.
Shrink
tube
Shield Lug
Terminating
Jumper
12
7)
If additional Nodes are being connected then install second Network Cable in
same fashion.
8) IMPORTANT – If this Node is NOT the Last Node in Network DO NOT install
Terminating Jumper.
See back cover of Node Box for Wiring Diagram.
Terminating
Jumper
Touch Screen Display (TSD)
The TSD connects to the MCU via the supplied cable. The TSD should be mounted in a location that
is assecible and visible to the driver. It should also be mounted away from heat sources and at least
18” away from ignition components.
The TSD can be mounted utilizing a 5”x4” piece of industrial Velcro or using 4 mounting holes on the
back of the panel. Rubber mounted standoffs can be used in place of mounting screws(Contact
Altronics for more info) Remove one screw at a time from mounting location holes and replace with
standoff.
Use caution in mounting TSD and verify it is secure.
Use the TSD Mounting template on following page as a reference.
IMPORTANT: After connecting and powering system. Go to the MAIN Menu on the TSD and Verify
the system “READY” message is present. If “ERROR” message is present go to Trouble Shooting
section.
13
8.213
0.962
Mounting Methods A or B
A) 5"x4" Adhesive velcro
B) Replace mounting screws with rubber mounted
standoffs from Altronics. (Note: Do not remove all 4
mounting screws at once, replace each one at a
time.)
SIZE
A
DWG. NO.
SCALE: 1
WEIGHT:
Altronics Inc IS
SHEET 1 OF 1
REV
5
TITLE:
PROPRIETARY AND CONFIDENTIAL
PROHIBITED.
Altronics Inc
1011 1.2
4
3
2
1
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
Altronics Inc ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
DataQuest TSD
Mounting Template
X
X
X
X
Mounting Holes
X
Mounting Holes
X
X
X
6.200
4.539
7.200
0.460
3.400
0.364
1.000
0.610
THIS SIDE UP
Verify size after
printing
TECHNICAL SUPPORT
Email: T[email protected]
When sending a unit in for repair or update: Fill out a “Service Form” which is available from the
Technical Support Section of our website-> www.AltronicsInc.com
WARRANTY
The D
ATAQUEST by is warranted for 1 Year against any defect in materials
and workmanship from date of purchase. ALL WARRANTIES AND GUARANTEES ARE VOID if the
DATAQUEST enclosures are opened or altered or is equiptement is connected to system that is
not supplied or authorized by Altronics Inc. Sensors are warranted for 30 days.
shall not be liable for injury, consequential, or other types of damages resulting
from the use or misuse of the DATAQUEST.
DATAQUEST is to be used for racing purposes only!
Trouble Shooting
The indication of an Error Message
on the TSD or Error Light on the MCU will generate
an EFILE on the SD card. Copy this EFILE to your PC and open it with a text editor
program such as Microsoft WORD or Notepad. You will see an error listed that will
explain the problem.
EFILE Error Codes
Error Message Possible Problem Possible Solution
Node # error Node “#” is not responsing Check Connection and Make Sure Node Power
and status Led are indicating correctly
Node # did not ack
config address XXXX
Node ‘#” did not receive configuration
data at location XXXX
Reboot system. Check Connection and Make
Sure Node Power and Status Led are indicating
correctly
IOERR:Log System not responding during recording Reboot and check for EFILE,SD card corrupt
Error = X X X X System not receiving data samples Reboot and check for EFILE,SD card corrupt
If Error Light is lit and there is no EFILE.txt on SD card:
1) There is no SD card in MCU!!!, Put SD card in MCU and reboot system.
2) The SD CARD is LOCKED, unLOCK SD card in MCU and reboot system.
If there is any error message on TSD and you correct the error, you will still need to
reboot system to remove error message from TSD.
Email [email protected] with Error Code and EFILE.txt to resolve error code issues.
15
Appendix
Channel A connection between a sensor or signal and data recorder.
Analog Channel or sensor that has many input/ouput levels typically
between 0-5 volts.
Digital Channel or sensor the has only two input/output levels. ON
or OFF, 0 or 1. Example: Toggle switch, Wide open throttle
switch.
SD card Memory card the holds data recorded from system. Typically
has 2 GB (Giga byte of data)
MCU Main Control Unit of DataQuest
Sensor Node Control Box that connects various sensors to DataQuest
system via CAN network cable.
TSD Touch Screen Display Module for DataQuest.
CAN Network Communication Bus that allows Sensor Nodes to
communication and send data over a single cable.
USB Port Universal Serial Bus port. Standard connection method
Between PC and data recorder.
Firmware Program Code that is programmed into the DataQuest
system at chip level.
Software Program code the runs on Personal Computer to operate
Dataquest system
Reboot Cycle Power on DataQuest to reinitialize system.
16
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Altronics DataQuest Owner's manual

Brand
Altronics
Model
DataQuest
Category
Touch screen monitors
Type
Owner's manual
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