Steele SP-GG100 Owner's manual

SP-GGIO0

tons_nvxc_cALL:888496-5881

PARA 5ERVICII) LLAME:

1000WATTGE ERiATOR

Tableof Contents

Topic

Table of Contents

Safety Information

Specifications

Components

Starting Your Generator

Operating Your Generator

Stopping Your Generator

Maintenance

Storage

Statement

Trouble Shooting

Generator Theory Diagram

Limited Warranty

Parts List

Page

1000 GE ERATOR

Safety information

CAUTION

PLEASEREADANDUNDERSTANDTHiSMANUAL

COMPLETELY,BEFOREOPERATINGTHIS GENERAZOR_

Never operatethe engine in anenclosed area,All gasoline engines produce carbon

monoxide gas while running. Breathing exhaust fumes can kiil_Operatethe engine in a

welbventilated area, oniy_

Extractirom CPSCDocument#5008onCarbonMonoxide

The U,S ConsumerProduct S Commissio_(CPSC)hasissuedthe following warning regarding

carbonmonoxide poisoning:

. Donot usepodab!eheatersor lanternswhiie s_eepingin enclosedareassuch aste_ts campers and

othervehicles..This is especiallyimpodaet at high altitudes wherethe risk of carbon monoxide

, _aow thesymptoms d carbonmonoxide poisoning:headachedizziness weakness nausea,

vomiting, s_eepi_essandconf_sio_ Carbonmonoxide reducesthe blood's abiiityto carry oxygen.

Lowbbod oxygen_evelscan result in ioss d consciousnessanddeath

* Seea doctor if youor a memberd yourfamily dwe_opscofd or flu iikesymptoms

Carbonmonoxide poisoningcaneasi:ybe mistakenfor a cow or flu and is often detectedtoo :ate.

* A_coholco_sumpt on anddrug usei_c_easetheeffects d carbonmonoxide poisoning.

. Carbonmonoxide isespeciallytoxic lo mother and chiWduring pregnancy,inheLs theelderiy.

smokers,,and peoplewiifsbtood or circuBtory systemproblems such asanemia_or headdisease.

Fuel is highly Flammable

DONOT refuei while engine is running.

DONOT refuei near sparks or open flame

DONOTsmoke while refueling

A S aflow the engine and muffler to cool before refueling.

Refuei ONLYin weiloventi/ated area.

DONOTover-fill gastank

EngineAnd Muffler Get Very Net

Keepflammable materials at least 3 feet:from generator.

When in use, peacegenerator in an areawhere children are not likely to touch it:.

Eie;tri; Shock hazard

DONOToperate in rain or snow, or next to body of water.

DONOTtouch with wet hands.

Besure to USEGROUNDEDPLUGSwith the generator.

DONOTconnect generator to commercial power outlets.

1000WATTGENERATO

Specifications

15 in.

12 in

14in.

44.1 tbs

Air cooied 2ostroke

Nonleaded gasoline with a minimum ofg0% octane

Twoostroke lubrication

Gasoline and oil mixing ratio 50 ' 1

DiSpIacement 63 cc

Starting System Recoil(Bectronic_gaition)

Driving System Direct Coupling, Taper Fit

Spark Plug

Cooling System ForcedAir

TWOStroke

Air CleanerType Sponge etement

Compression Rate

Decibel Ratio 80db @3.3 ft

65db @24 ft

RatedOutput 15 HP @:36:00rpm

1_2Gal_

ACOutput Rating

60 Hz

ACCurrent

Rated Output, Continuous

DCOutput Rating

DCCurrent:

Steady StateVottage range

SteadyState Frequency range

800 Watts

12Volts

10 Amps

COS_= I

+/° 15%

Lessthan 7%

Lessthan 25%

1 RWATTGE

t 2:

,//............... /_...................

/ .....................

1 Handle

2_FuelCap

3_FuelTank

4. FuelShut-off

5 RecoilStarter

6_,EngineOmOffSwitch

X Throtte Lever

8. Air Cleaner

9 ControlPanel

10.Generator

11,Muffler

12,Cylinder

13.SparkPlug

1000WATTGENERATOR

STARTINGTHE ENGINE

1_Disconnect all electric appliances from generator before sta_ing.

2_Turnfuel shut_off I_verto "ON"

3_Move Choke leverall the way to the ieft

4_Turnengine switch to 'sON°'position_

5. Puil recoil starlet cord slowly until engaged,then pull briskly to sta_.

6_Onceengine has sta_ed, move choke iever al! the way'backto the right°

CONNECTING ELECTRICALAPPLIANCES

A!waysallow engine to warm up before connecting any electrical !oad

to the generator:

STOPPINGENGINE

1 Turnoff alt appfiances, then disconnect them from the generator_

2. Turnengine :Switchto _'STOVposition_

'_OFF3_Turnfuel shut-off leverto

4. Allow engine to cool before attempting to move the generator or to refuel.

RESE_ING BREAKERBUTTONS

if resettripS, disconnect a_iexternai electrical appliances before pushing the reset

button._After reconnecting the external electrical appliance, if reset continues to trip

that indicates that the e_ectricalleadconnected to the generator from one or more of

the appliances may havea shod circuiL in that event, discontinue use of that item

until it has beenchecked and/or repaired by a qualified technician.

DOICMAINTENANCE

Service intervals

Cteanair filter after every 150 hours of run time_ (if used in very dusty conditions,

cleanair filter after every 10 hours of run time)

1. Removefoam fitter and wash in mild detergent or dish washing liquid.

2. Rinsethoroughly, than squeezeout excess wa4:er.

3. Allow to thoroughiy dry at room temperature.

4 Pour a small amount of gasoline in filter element, then squeezeout any

excess gasoline.

5. Replacefilter.

Cleanspark plug every 50 hours of run time.

1. Remove spark plug and clean electrode with wire brush.

2. Reset gap to .028o.031 in. (.7o_8mm)

1000 GE ERATOR

Cleanfuel filter every 150 hours of run time.

1. Removefuel filter from inside fuel tank

2. C/canwith solvent.

3. Wipe dry.

4. Inse_ filter back:in fuel tank.

ffthe generator will not be used for more than one month, follow the following

1. Drain all fuel from engine (including fuel tank, fuet cock, and carburetor).

2. Shaketank and drain excess oil.

3. Removespark plug and pour approximately one (1) ta.Nespoon of motor oil

into spark plug hole.

4. Replacespark plug,

5_With ignition switch in "OFF"position, pull sta_er cord severaltimes until

you fee! piston is in its compression stroke. (resistance will increase).

6. Covergenerator and store in dry, welFventiiated, place_

i. For nonohandheidengines: The Emissions Compliance Period referred to on

the Emissions Compliance labe!indicates the number of operating hours for

which the engine has beenshown to meet Federaiemission requirements.

For engines iess than 66 cc Category C=50 hours, B=125 hours, and

A=300 hours. For engines equalto or greater than 66 cc but less than

225 cc displacement, Category"C=125 hours, B=250 hours, and A=500

hours. For engines of 2:25cc or more, Category C=250 hours, B=500

hours, and A=I000 hours

2. For handheld engines: The Emissions Compliance Period referred to on

the Emissions Compliance label indicates the number of operating hours

for which the engine has beenshown to meet Federatemission

requirements. Category C=50 hours, B=125 hours, and A=300 hours.

i ]

i000 WATTGE ERATO

GENERATO R THE0BY DiAGRAM

Rotor r

" R1

======================

°°" _1--'_MCi

" U2

,:DO : i D3 i

: +

Over Volt Protective

Stator DO Winding

Spin Rectifier

MCi

_ Stator Main Winding

MC2

_ Rotor Pole Winding

Stator Auxiliary Winding

Single°phase Rectifier

1 GE

Limited Warranty

STEELE® warrants to the original purchaser who uses the product in a

consumer application (personal, residential or household usage) that al! products

covered under this Wa_anty are free from defects in material and workmanship for

one ye_ from the date of purchase. All :products covered by this limited Wa_anty

which are used in co ial applications 0.e. income producing) are wa_anted to

be free of defects in material and workmanship fi_r 90days from the date of original

p_chase. Pr_ucts cover_ _der this include air compressors, air tools,

service p_s, pressure washers and generators.

STEELE® will repair or replace at STEELE® 's sole option,

products or comp which have fmied within the w _riod. Set, dee will

be schedu_d according to _e work flow and business hours at the semite

center location, _d the availabiliW of replacem_t pa_s. All decisions of

STEELE® with regard to this limited warranty shall be final.

This wa_ty gives you specific legal rights, and you may also have other rights

which v_ from state to state.

_SPONSIBILI_f _OF ORAGIN_ PURCHASER (initial Use0:

To pro_ss a w claim on this p t, DO NOT return item to the r¢_it_.

The product must be evNuated by an Authorized Wa_anty Sere'ice Center. For

the location of the nearest Authorized Warranty Service Center contact the

replier or place ofp_chase.

Re_in on_nai cash register sales _ceipt as proof of purchase for' warranty work.

U_ re_onabie care in _e operation and maintenance of_e pr_uct as described

in the 's M_ual(s).

Deliver or ship the product to the nearest Authorized Wawan W Service Center.

Freight costs, if any, must be paid by the purchaser.

Air comwessors with 60 and 80 gallon ranks vcill _ t_ at the site of

ins_llation. Contact the newest _d W Service C_ter t_t provides

onosite _ice calls for s_Ace call arrangem_ts.

!f the purchaser does not receive satisfactory results from the Authorized

Wa_anty Semite Cent_, the purehas_ should contact STEELE®.

ited Warranty

THIS WARRANTY DOES NOT COVER:

. Merchandise sold as reconditioned, used as rental equipment, or floor or display

m_els.

• Merchandise that has become damaged or inoperative because of ordinary

misuse, cold, heat, rain, excessive humidity, freeze damage, use of

improper chemicals, negligence, accident, failure to operate the product in

accordance with the inswactions provided in the Owner' s Manual(s) supplied

with the woduct, improper maintenance, the use of accessories or attachments

not recommended by STEELE@, or unauthorized repair or alterations.

• Repair and ortation costs of merchandise dete_in_ not to be defective.

• Costs associated vcith assembly, required oil, adjustments or other installation

_d costs.

• Expendable pa_ s or accessories supplied with the product which are expected

to become i or _usable after a reasonable p_od of use.

• Merchandise sold by STEELE@ which has been manufactured by and

identified as the product of another c such as gasoline engines. The

pr_uct , ffany, will apply.

• ANY INCIDENTAL, INDIRECT OR CONSEQUENTIAL LOSS, DAMAGE,

OR EXPENSE THAT MAY RESULT FROM ANY DEFECTS, FAILURE OR

MA CTION OF BY

TY. Some states do not allow the exclusion, so it may not apply to

yOU,

• IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY

OR FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED TO ONE

YEAR FROM THE DATE OF ORIGINAL PURCHASE. Some states do not

allow limitations on how long an implied warranty lasts, so the above limitations

may not apply to you.

www. steele-products, com

16273 E. Gale Ave

Ci_ Of Industry, CA 91745

all rights reser_,ed

1000WATTGENERATOR

Parts List

Cylinder head system assy.

"_-9

APG Part No.

Description

Part. No

SP-GG100=A-01

SP=GG100=A=02

SP=GG100=A=03

SP=GG100=A=04

SP-GGI00-A-05

SP=GG100=A=06

SP=GG100=A=07

FLANGE BOLT(M6 × 12)

CYLINDER AIR SHROUD

NUT(M6x18)

STUD BOLT(M6x113)

FLANGE BOLT(M6 x 100)

SPARK PLUG

CYLINDER HEAD

GE 1E45F-A-01

GEl E45F-A-02

GEl E45F-A-03

GEl E45F-A-04

GEl E45F-A-05

GEl E45F-A-06

GEl E45F-A-07

SP-GG 100-A-08 CYLINDER HEAD GASKET GE1E45F-A-08

SP-GG100-A-09 CYLINDER LINER GE1E45F-A-09

SP-GG100-A-10 CYLINDER BOTTOM GASKET GE1E45F-A-10

Cylinder barrel

@Jl 0

APG Part No.

Description

Part. No

SP-GG100-A-01

SP-GG100-A-02

SP-GG100-A-03

SP-GG100-A-04

SP-GG100-A-05

SP-GGI00-A-06

SP-GGI00-A-07

SP-GG100-A-08

SP-GG100-A-09

SP-GG100-A-10

FLANGE BOLT(M6 × 55)

FLANGE BOLT(M6 × 50)

OIL SEAL( _ 30 × _ 20 × 7)

RUBBER PAD

CRANKCASE(LEFT)

BEARING(6004)

SPEED REGULATION FORK(_ 47)

LOCATING RING( _ 10)

CRANKCASE(RIGHT)

OIL SEAL(¢ 12x _6x5)

GE1E45F-B-01

GE1E45F-B-02

GE1E45F-B-03

GE1E45F-B-04

GE1E45F-B-05

GE1E45F-B-06

GEl E45F-B-07

GEl E45F-B-08

GEl E45F-B-09

GE1E45F-B-10

Piston and crankshaft connecting rod system assy.

5-_... 3 f_"_,

_\. 6 4 \5

APG Part No.

SP-GG100-C-01

SP-GG100-C-02

SP-GG100-C-03

SP-GG100-C-04

SP-GG100-C-05

SP-GGI00-C-06

SP-GG100-C-07

Description

COMPRESSION RING A

COMPRESSION RING B

PISTON

PISTON PIN

PISTON PIN CLIP(10mm)

NEEDLE BEARING(_14x_10x13)

CRANKSHAFT

Part. No

GEl E45F-C-01

GEl E45F-C-02

GE1E45F-C-03

GEl E45F-C-04

GE 1E45F-C-05

GE1E45F-C-06

GE1E45F-C-07

Recoil starer system assy.

APG Part No.

SP-GG100-D-01

SP-GG100-D-02

SP-GG100-D-03

SP-GG100-D-04

SP-GG100-D-05

SP-GGI00-D-06

SP-GG100-D-07

SP-GG100-D-08

SP-GG100-D-09

SP-GG100-D-10

Description

STARTING COVER

STARTER KNOB

RECOIL STARTER ROPE

START RETURN SPRING

RECOIL STARTER REEL

BEARING PLATE

DRIVE PLATE

CLIP SPRING

SETTING SCREW

FLANGE BOLT(M6X 12)

Part. No

GEl E45F-D-01

GE1E45F-D-02

GE1E45F-D-03

GE1E45F-D-04

GEl E45F-D-05

GE1E45F-D-06

GEl E45F-D-07

GE1E45F-D-08

GEIE45F-D-09

GE 1E45F-A-01

Carburetor system assy.

APG Part No.

SP-GG100-E-01

SP-GG100-E-02

SP-GG100-E-03

SP-GG100-E-04

SP-GG100-E-05

SP-GG100-E-06

Description

AIR INLET VALVE BODY GASKET

AIR INLET VALVE BODY

FLANGE BOLT(M6 X 20)

CARBURETOR GASKET (IN)

CARBURETOR ASSY

CARBURETOR GASKET (OUT)

Part. No

GE1E45F-E-01

GE1E45F-E-02

GE1E45F-E-03

GEl E45F-E-04

GEl E45F-E-05

GE1E45F-E-06

Flywheel system assy.

APG Part No.

SP-GG100-F-01

SP-GG100-F-02

Description

FLANGE NUT(M10 x 1.25)

FLYWHEEL

Part. No

GE1E45F-F-01

GE1E45F-F-02

Ignition system assy.

APG Part No.

SP-GGI00-G-01

SP-GG100-G-02

SP-GG100-G-03

SP-GG100-G-04

SP-GG100-G-05

SP-GG100-G-06

Description

FLANGE BOLT(M6 x 20)

MAGNETO

LOCATING SHEET

HIGH VOLTAGE SET

STOP SWITCH CORD

FLANGE BOLT(M6 × 12)

Part. No

GEl E45F-E-03

GE1E45F-G-01

GE1E45F-G-02

GEl E45F-G-03

GE 1E45F-G-04

GE1E45F-A-01

Control system assy.

APG Part No.

SP-GG100-H-01

SP=GG100=H-02

SP-GG100-H-03

SP=GGI00=H-04

SP-GG100-H-05

SP=GGI00=H-06

SP=GG100=H-07

SP-GGI00-H-08

SP-GG100-H-09

SP-GG100-H-10

SP-GG100-H-11

SP-GG100-H-12

SP-GG100-H-13

SP-GG100-H-14

SP-GG100-H-15

SP-GG100=H-16

SP-GG100-H-17

Description

FLAT SCREW( M6 x 40)

CONTROLADJUSTING SPRING

SPEED GOVERNING GASKET

SPEED GOVERNING SPRING

FLANGE NUT(M6)

SHIFTET

GOVERNOR ARM

BOLT(M6 x 20)

THROTTLE RETURN SPRING

GOVERNOR ROD

SPEED REGULATION FORK

WASHER(q)3)

SPRING WASHER(q)3)

FLAT SCREW( M3 x 8)

SLIP RING

Part. No

GE1E45F-H-01

GEl E45F-H-02

GEl E45F-H-03

GE1E45F-H-04

GEl E45F-H-05

GEl E45F-H-06

GE1E45F-H-07

GE1E45F-H-08

GE1E45F-H-09

GE1E45F-H-10

GE1E45F-H-11

GE1E45F-H-12

GE1E45F-H-13

GE1E45F-H-14

GE1E45F-H-15

FLANGE BOLT(M6 x 8) GEl E45F-H-16

STAND GE1E45F-H-17

Steele SP-GG100 Owner's manual

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