Dolmar ES-163 A User manual

Owner’s and Safety Manual

for Electric Chain Saws (pages 2 - 23)

Manuel d’emploi et de sécurité

de tronçonneuses électrique (pages 24 - 45)

Manual de empleo y de seguridad

de motosierras eléctricas (páginas 46 - 67)

ES-153 A

ES-163 A

ES-173 A

WARNING!

Read and understand this Manual. Always follow safety precautions in the Owner’s and Safety Manual.

Improper use can cause serious injury!

Preserve this Manual carefully!

ATTENTION!

Suivez toujours les conseils de sécurité du présent manuel d’emploi et de sécurité.

Une utilisation incorrecte de la tronçonneuse peut entraîner des blessures graves!

Conservez avec soin ce manuel.

Lisez et comprenez ce manuel.

¡PRECAUCIÓN!

Lea y comprenda este manual. Observe siempre las precauciones de seguridad que contiene el manual de

empleo y de seguridad. Un uso inadecuado puede causar lesiones graves.

Guarde este manual cuidadosamente.

2

The DOLMAR electric chain saw will be delivered in a protec-

tive cardboard box to prevent transport damages.

Cardboard is a basic raw material and is therefore conse-quently

reuseable or suitable for recycling (waste paper recycling).

Packing

Thank you for your trust in our product

We congratulate you on your new DOLMAR electric chain saw.

We are convinced that you will be satised with this modern

machine.

DOLMAR electric chain saws are characterized by their robust,

high-efciency motors and high chain velocities which allow an

excellent cutting efciency. They are equipped with numerous

state-of-the-art safety devices, are light, handy and can be put into

operation immediately wherever electric power is provided.

In order to guarantee the optimal function and performance of

your electric chain saw and to ensure your personal safety we

would request you to perform the following:

Read and understand this instruction- and safety man-

ual carefully before putting the electric chain saw into

operation for the rst time. Strictly observe the warnings

and safety regulations! Failure to do so can result in seri-

ous injury to the operator and/or bystanders!

This electrically powered saw is classied by CSA as a Class

2C saw. It is intended for infrequent use by homeowners,

cottagers, and campers, and for such general applications

as clearing, pruning, cutting rewood, etc. It is not intended

for prolonged use. Prolonged periods of operation can cause

circulatory problems in the use‘s hands due to vibration.

For such use, it may be appropriate to use a saw having

an anti-vibration feature.

Table of contents Page

Packing ................................................................................2

Delivery inventory .............................................................. 3

Symbols ..............................................................................3

SAFETY INSTRUCTIONS ................................................4-6

Use of extension cord ......................................................6

Chain saw nomenclature ...................................................7

PUTTING INTO OPERATION

Mounting the guide bar and saw chain ........................8-9

Tightening the saw chain ................................................9

Checking the chain tension ...........................................10

Chain brake ...................................................................10

Saw chain oil ................................................................. 11

Relling the oil tank .......................................................12

Lubricating the saw chain .............................................12

Plug in the saw ............................................................13

Switching on the motor

.................................................13

Checking the chain brake ..............................................14

Checking the run-out brake ..........................................14

Checking the chain lubrication ......................................14

Felling a tree ................................................................15-16

MAINTENANCE

Sharpening the saw chain .......................................17-18

Cleaning the guide bar/lubricating the sprocket nose

.....18

Replacing the saw chain ...............................................19

Inspecting and replacing the carbon brushes ............... 19

Trouble shooting ..............................................................20

Instructions for periodic maintenance ........................... 20

Service, spare parts and guarantee ................................21

Technical data ................................................................... 22

Extract of spare parts list ................................................ 23

Accessories ..................................................................23

3

Delivery inventory

Symbols

You will notice the following symbols on the chain saw and in the instruction manual:

1 2

3

4

5

1. Electric chain saw

2. Guide bar

3. Saw chain

4.

Cord grip for electric cord

5. Chain protection cover

6. Instruction manual

(not shown)

In the case that one of the parts listed should not be included in

the delivery inventory, please, consult your sales agent.

Maximum permissible cut length

Wear protective gloves!

Protect against moisture!

Direction of chain travel

Double protective insulation

Saw chain oil

First aid

Recycling

Read instruction manual and follow

the warnings- and safety precautions!

Particular care and attention!

Wear protective helmet,

eye and ear protection!

Pull out the power supply plug!

Pull out the power supply plug

if the cable is damaged!

Chain brake released

Chain brake actuated

Kickback!

Forbidden!

..... mm

max. CKA 45

O

A B C

A) Maximum Computed Kickback Angle (CKA) without using the chain brake when using the recommended bar and chain combinations.

B) Contact of the guide bar tip with any object should be avoided! Tip contact may cause the guide bar to move suddenly upward and

backward, which may cause serious injury!

C) Always use two hands when operating the chain saw!

4

IMPORTANT SAFETY INSTRUCTIONS

WARNING: WHEN USING AN ELECTRIC CHAIN

SAW, BASIC SAFETY PRECAUTIONS SHOULD

ALWAYS BE FOLLOWED T REDUCE THE RISK

OF FIRE, ELECTRIC SHOCK, AND INJURY TO

PERSONS, INCLUDING THE FOLLOWING:

READ ALL INSTRUCTIONS (1)

- Keep Work Area Clean

Cluttered areas invite injuries. Do not start cutting until

you have a clear work area, secure footing, and a planned

retreat path from the falling tree.

-

Consider Work Area Environment

Use extreme caution when cutting small size brush and

saplings because the slender material may catch the saw

chain and be whipped toward you or pull you off balance.

Do not operate a chain saw in a tree unless specically

trained to do so. When cutting a limb that is under tension

be alert for spring back so that you will not be struck when

the tension in the wood bers is released. Don't expose

chain saw to rain (3). Don’t use chain saw in damp or wet

locations. Do not use chain saw in presence of ammable

liquids or gases.

- Guard Against Electric Shock

Prevent body contact with grounded surfaces. For ex-

ample: metal pipes, wire fences.

- Keep Children Away

Do not let visitors contact chain saw or extension cord.

All visitors should be kept away from work area (4).

- Store Idle Chain Saw

When not in use, chain saws should be stored in a dry

and high or locked up place-out of the reach of children.

When storing saw, use a scabbard or carrying case.

- Don’t Force Chain Saw

It will do the job better and safer at the rate for which it

was intended.

- Use Right Tool

Cut wood only. Don’t use chain saw for purpose not

intended - for example - Don’t use chain saw for cutting

plastic, masonry non- wood building materials.

- Dress Properly

Do not wear loose clothing or jewelry. They can get caught

in moving parts. Rubber gloves and non-skid footwear are

recommended when working outdoors. Wear protective

hair covering to contain long hair.

- Use Safety Glasses

Also use safety footwear; snug tting clothing; protective

gloves; hearing and head protection (5).

- Carrying Saw

Carry the chain saw by the front handle with the saw

stopped, nger off the switch, the guide bar and saw

chain, covered with the chain protection, to the rear.

- Maintain Chain Saw With Care

Inspect chain saw cords periodically and if damaged,

have repaired by authorized service facility. Keep cord

clear of the chain and operator at all times. Never carry

saw by the cord or pull it to disconnect from receptacle.

5

1

2

3

4

5

9

Keep cord from oil and sharp edges. Inspect extension

cords periodically and replace if damaged. Keep tools

sharp and clean for better and safer performance. Fol-

low instructions for lubricating and changing accessories.

Keep handles dry, clean, and free from oil and grease.

- Disconnect Chain Saw

Disconnect chain saw when not in use, before servicing,

and when changing accessories and attachments, such

as saw chain and guard (6).

- Outdoor Use Extension Cords

Use only extension cords intended for use outdoors and

so marked.

Route the power cord in such a way that in cannot get

caught in branches or other objects during sawing.

- Stay Alert

Watch what you are doing. Use common sense. Do not

operate chain saw when you are tired. Keep all parts of

the body away from the saw chain when the motor is

operating. Before you start the saw, make sure the saw

chain is not contacting anything.

- Check Damaged Parts

Before further use of the chain saw, a guard or other part

that is damaged should be carefully checked to determine

that it will operate properly and perform its intended

function. Check for alignment of moving parts, binding

of moving parts, breakage of parts, mounting, and any

other conditions that may affect its operation. A guard or

other part that is damaged should be properly repaired

or replaced by an authorized service center unless other-

wise indicated elsewhere in this instruction manual. Have

defective switches be replaced by authorized service

center. Do not use chain saw if the switch does not turn

the saw on and off. Do not operate a chain saw that is

damaged, improperly adjusted, or is not completely and

securely assembled (7). Be sure that the saw chain stops

moving when the trigger is released.

- Guard Against Kickback

WARNING: KICKBACK may occur when the nose or

tip of the guide bar touches an object (8), or when the

wood closes in and pinches the saw chain in the cut. Tip

contact in some cases may cause a lightning fast reverse

reaction, kicking the guide bar up and back towards the

operator. Pinching the saw chain along the top of the

guide bar may push the guide bar rapidly back towards

the operator. Either of these reactions may cause you to

lose control of the saw which could result in serious injury

to user. The following precautions should be followed to

minimize kickback:

- Always grip each handle with the thumb and ngers

encircling the handle as illustrated in (9). If a manual

oiler control is provided additional or modied instruc-

tions regarding its use shall be provided.

- Do not over reach.

- Keep proper footing and balance at all times.

- Don’t let the nose of the guide bar contact a log,

branch, ground, or other obstruction.

- Don’t cut above shoulder height (10).

- Use devices such as low kickback chain, chain brakes

and special guide bars that reduce the risks associated

with kickback.

- Only use replacement bars and chains specied by

the rnanufacturer.

7

8

6

● device malfunction

● maintenance

● rell oil

●

sharpen the saw chain

● stop

● transport

●

shutdown

10

Gerätestörung

Arbeitspause

Transport

Wartung

Kettenschärfen

Öl nachfüllen

6

13

12

11

- Power Supply

Connect chain saw to correct voltage, that is, be sure that

the voltage supplied is the same as that specied on the

nameplate of the tool (11).

-

Replacement Parts

When servicing, use only identical replacement parts

(11).

- Polarized Plugs

To reduce the risk of electric shock, this equipment has

a polarized plug (one blade is wider than the other). This

plug will t in a polarized outlet only one way. If the plug

does not t fully in the outlet, reverse the plug. If it still

does not t, contact a qualied electrician to install the

proper outlet. Do not change the plug in any way.

-

Wear ear protectors during operation.

- Before making a felling cut, remove dirt, stones, loose

bark, nails, staples and wire from the tree.

- Secure the log so that it will not rol or move suddenly

during operation.

- AVOID UNINTENTIONAL STARTING. Don’t carry

plugged-in tool with nger on switch. Be sure switch

is OFF when plugging in.

-

Attention! Do not expose this tool to rain (12) and pull

plug immediately if the supply cable is damaged or

cut (13).

- The chain saw must not be left outdoors during rain

and it must not be used when wet.

VOLTAGE WARNING:

Before connecting the tool to a power source (recep-

tacle outlet, etc.) be sure the voltage supplied is the

same as that specied on the nameplate of the tool. A

power source with voltage greater than that specied

for the tool can result in SERIOUS INJURY to the user

- as well as damage to the tool. If in doubt, DO NOT

PLUG IN THE TOOL. Using a power source with voltage

less than the nameplate rating is harmful to the motor.

Use of Extension Cord

If the extension cord is intended to be used outdoors, the cord

shall be marked with the sufx W-A following the cord type

designation, for example - SJTW-A, to indicate it is accept-

able for outdoor use. Use an extension cord heavy enough

to carry the current the tool will draw. Undersized cord will

cause a drop in line voltage resulting in loss of power and

over-heating. Make sure the extension cord is in good condi-

tion before using. Keep the cord away from the cutting area

and to position cord so that it will not be caught on branches,

and the like, during cutting. Use the table below to determine

the proper wire size required in the extension cord.

Contact DOLMAR Authorized or Factory Service Center if a

proper extension cord cannot be found.

SAVE THESE INSTRUCTIONS !

Indicate when ordering spare parts!

Nameplate ES-173 A

Ampere rating 0-5.0 5.1-10.0 10.1-13.0 13.1-15.0

(on nameplate)

Ext. Cord Length Wire Size (American Wire Gauge)

25 Ft. 18 18 16 14

50 Ft. 18 16 16 14

75 Ft. 18 16 14 14

100 Ft. 16 14 12 12

125 Ft. 16 12 12 12

150 Ft. 16 12 12 -

7

Chain Saw Nomenclature

1 Tubular handle

2 Hand guard (release for chain brake)

3 Spike bar

4 Sprocket guard quick tightener

5 Sprocket guard, chain brake

6 Carbon brush cover

7 Back hand guard

8 Power cord with plug

9 Guide bar

10 Oil tank cap

11 Identication plate

Bucking: The process of cross cutting a felled tree or log

into lengths.

Chain Brake: A device used to stop the chain saw.

Chain Saw Powerhead: A chain saw without the saw chain

and guide bar.

Clutch - A mechanism for connecting and disconnecting a

driven member to and from a rotating source of power.

Drive Sprocket or Sprocket: The toothead part that drives

the saw chain.

Felling - The process of cutting down a tree.

Felling Back Cut : The nal cut in a tree felling operation

made on the opposite side of the tree from the notching

undercut.

Front Handle: The support handle located at or toward the

front of the chain saw.

Front Handle Guard: A structural barrier between the front

handle of a chain saw and the guide bar, typically located

close to the hand position on the front handle and sometimes

employed as an activating lever for a chain brake.

Guide Bar: A solid railed structure that supports and guides

the saw chain.

Kickback: The backward or upward motion, or both of the

guide bar occurring when the saw chain near the nose of

the top area of the guide bar contacts any object such as a

log or branch, or when the wood closes in and pinches the

saw chain in the cut.

Kickback, Pinch: The rapid pushback of the saw which can

occur when the wood closes in and pinches the moving saw

chain in the cut along the top of the guide bar.

Kickback, Rotational: The rapid upward and backward mo-

tion of the saw which can occur when the moving saw chain

near the upper portion of the tip of the guide bar contacts an

object, such as a log or branch.

Low-Kickback Chain: A chain that complies with the

kickback performance requirements of ANSI B175.1 when

tested on a representative sample of chain saws.

Normal Cutting Position: Those positions assumed in

performing the bucking and felling cuts.

Notching Undercut: A notch cut in a tree that directs

the tree’s fall.

Oiler Control: A system for oiling the guide bar and saw

chain.

Rear Handle: The support handle located at or toward

the rear of the saw.

Reduced Kickback Guide Bar: A guide bar which has

been demonstrated to reduce kickback signicantIy.

Replacement Saw Chain: A chain that complies with the

kickback performance requirements of ANSI B175.1 when

tested with specic chain saws. It may not meet the ANSI

performance requirements when used with other saws.

Saw Chain: A loop of chain having cutting teeth, that cut

the wood, and that is driven by the motor and is supported

by the guide bar.

Spike Bar (Spike): The pointed tooth or teeth for use

when felling or bucking to pivot the saw and maintain

position while sawing.

Switch: A device that when operated will complete or

interrupt an electrical power circuit to the motor of the

chain saw.

Lock-Off Button: A movable stop that prevents the unin-

tentional operation of the switch until manually actuated.

12 Locking button

13 Rear handle

14 Power switch

15 Sightglass for oil level

16 Saw chain

17 Cord grip for electric cord (pull relief)

1

9 10

11 12 13

2

3

45

14

151617

67

8

9 86

Position the guide bar (7) and push it against the sprocket

(6).

Mounting the guide bar and saw chain

Put the electric chain saw on a stable surface and carry out the

following operations for mounting the bar and chain:

Release chain brake. To do this, pull the hand guard (1) in the

direction of the arrow.

Flip up the sprocket guard quick tightener (2) (see also Fig.

G).

Push in the sprocket guard quick tightener rmly against

spring pressure, and slowly turn it counter-clockwise until you

feel it engage. Keep pushing in, and turn it as far as possible

counter-clockwise.

Release the sprocket guard quick tightener (remove pressure)

and now turn it clockwise to its original position. Repeat this

procedure until the sprocket guard (3) is unscrewed.

Pull the sprocket guard (3) up slightly, pull out of the rear

ttings (4) and remove.

A

B

C

D

Place the saw chain (9) on the sprocket (6). Using your right

hand, guide the saw chain into the upper guide groove (8) of

the guide bar.

The cutting edges of the saw chain on the top of the guide

bar must point in the direction of the arrow!

PUTTING INTO OPERATION

CAUTION: When working on the guide bar or saw chain

always wear protective gloves and pull out the

power supply plug.

CAUTION: Switch on the electric chain saw

only after hav-

ing assembled it completely and inspected!

1

2

3

4

7

6

9

13 3

F

Line up the hole in the sprocket guard with the threaded pin

(11).

Turn the chain tensioning screw (H/14) to align the chain

tensioning pin (12) with the hole in the guide bar.

Using your left hand, lightly press the guide bar against the

holder on the housing and guide the saw chain (9) around the

nose sprocket (10) on the guide bar. While doing this, pull the

saw chain slightly in the direction shown by the arrow.

E

H

Tightening the saw chain

Firmly push in and simultaneously turn the sprocket guard

quick tightener (2, clockwise) in order to screw on the sprocket

guard (3), but do not tighten it yet.

Lift the tip of the guide bar slightly and turn the chain tensioner

(14) clockwise until the saw chain engages in the guide groove

on the lower side of the guide bar (see the circle).

Push in the sprocket guard quick tightener (2) again and

tighten by turning clockwise.

Release the sprocket guard quick tightener (2) (remove

pressure) until it turns freely, then fold it in as shown in the

illustration.

9 10

14

2

11

3

12

G

First press the sprocket guard (3) into the mounting (13) and

then push it onto the threaded pin (F/11).

10

SERVICE

K

I

J

Checking the chain tension

The chain has the proper tension when it lies against the bottom

edge of the guide bar and can be easily pulled by hand about

2-4 mm (about 1/8") up from the guide bar.

Check the chain tension frequently - new chains tend to get

longer during use!

When checking the chain tension the motor must be switched

off and the power supply plug pulled out. If the chain is too

loose: Loosen the sprocket guard quick tightener by about a

quarter turn. Tighten the chain as described under “Tightene-

ing the saw chain.”

HINT:

Use 2 or 3 saw chains alternately for even wear of the chains,

sprocket and guide bar running surfaces.

In order to guarantee a uniform wear of the groove in the bar the

bar should be turned over whenever replacing the chain.

Chain brake

The electric chain saw comes with an chain brake as standard

equipment. Kickback occurs due to contact of the guide bar tip

with wood (see SAFETY PRECAUTIONS, page 5).

Run-out brake

The electric chain saw come with a run-out brake as standard

equipment.

The run-out brake ensures that the chain comes to a stop

immediately when the ON/OFF switch is released, thus

preventing the chain from continuing to run and presenting a

hazard.

Testing of the run-out brake is described on page 14.

Chain and run-out brake maintenance

The brake systems are very important safety features, and

like any other part they are subject to a certain amount of

wear. Regular inspection and maintenance is important for

your personal safety, and can be properly performed only

by a DOLMAR service center.

Engaging the chain brake (braking)

If the kickback is strong enough the sudden acceleration of the

guide bar combined with the inertia of the hand guard (1) will

automatically actuate the chain brake.

To engage the chain brake manually, simply push the hand

guard (1) forward (towards the tip of the saw) with your left

hand (arrow 2).

Releasing the chain brake

Pull the hand guard (1) towards you (arrow 3) until you feel it

catch. The brake is now released.

Note:

When the chain brake is actuated the power supply to the

motor will be cut off. Testing of the chain brake is described

on page 14.

23

1

11

A

Saw chain oil

Use a special oil with adhesive addition for lubricating the saw

chain and bar. The adhesive addition prevents that the oil is

centrifuged too fast from the sawing device.

Do not use mineral oils. In order to protect the invironment the

use of biologically decomposeable oil is prescribed.

The saw chain oil sold by DOLMAR, called BIOTOP, is made

of special vegetable oils and is biologically decomposeable to

100%. BIOTOP has been granted the "blue angel" for being

particularly favourable to the environment (RAL UZ 48).

BIOTOP oil is available in the following packing sizes

to suit your individual requirements:

1 liter order number 980 008 210

5 liters order number 980 008 211

Biologically decomposeable oil is stable only for a

limited period of time. It should be consumed within

2 years from the date of manufacture (printed on the

container).

Waste oil

NEVER USE WASTE OIL

Waste oil is very dangerous for the environment.

Waste oil contains high amounts of carcinogenic substances.

The residues in the waste oil result in a high degree of wear

and tear at the oil pump and the sawing device.

In the case of damage caused by using waste oil or unappropriate

saw chain oil the product guarantee will be null and void.

Your salesman will inform you about the use of saw chain oil.

AVOID SKIN AND EYE CONTACTS

Mineral oil products as well as oil degrease the skin. If your

skin repeatedly comes in contact with these substances for a

longer period of time, it will desiccate. Various skin deseases

may result. In addition, allergic reactions are known.

Eyes can be irritated by contact with oil. If oil gets into your eyes,

immediately wash them with clear water. If your eyes are still

irrritated, go to see a doctor.

Important note on bio-degradable chain oils

If you are not planning to use the saw again for an

extended period of time, empty the oil tank and put in a

small amount of regular engine oil (SAE 30), and then

run the saw for a time. This is necessary to ush out all

remaining bio-degradable oil from the oil tank, oil-feed

system, chain and guide bar, as many such oils tend to

leave sticky residues over time, which can cause damage

to the oil pump or other parts.

The next time you use the saw, ll the tank with BIOTOP

chain oil again. In case of damage caused by using waste

oil or unappropriate chain oil the product guarantee will

be null and void.

Your salesman will inform you about the use of chain

oil.

B

12

2

C

Relling the oil tank

Only if the motor is switched off and the power supply plug

is pulled out!

- Thoroughly clean the oil tank around the cap to prevent dirt

from entering the tank.

- Unscrew the tank cap (

1) and ll in chain oil until it is on a

level with the bottom edge of the ller socket.

- Tightly screw on the tank cap.

- Thoroughly remove any oil that has overown.

Important!

Before operating the saw for the rst time, the oil feed system

must be completely lled, until the chain oil lubricates the chain

and guide bar.

This procedure can take up to two minutes.

- The oil level can be controlled in the sight glass (

2).

In order to ensure sufcient lubrication of the saw chain there

must always be enough oil in the tank.

1

D

4

3

Lubricating the saw chain

Only if the motor is switched off and the power supply plug

is pulled out!

To guarantee a troublefree operation of the oil pump the oil guide

groove (3) as well as the oil inlet bore in the guide bar (4) must

be cleaned in regular intervals.

Note:

After the saw has been turned off it is normal for residual chain

oil to drip from the oil feed system, the guide bar and the chain

for a time. This does not constitute a defect!

Place the saw on a suitable surface.

Chain oil lter

Dirt particles that accumulate on the chain oil lter will impede

the ow of chain oil. This will eventually lead to poor lubrication,

and faster wear to the chain and guide bar.

If the chain is no longer getting enough lubrication, the chain

oil lter (6) will need to be cleaned or replaced.

- Remove the sprocket guard, chain, and guide bar (see

PUTTING INTO OPERATION).

- Carefully clean the area around the oil outlet hole (

5).

- Using a small screwdriver, carefully remove the serrated

washer (7) and chain oil lter (6).

- Clean the chain oil lter. If it is severely contaminated, replace

it.

- Plug in the chain saw and let it run until the chain oil comes

out the oil outlet hole.

-

Switch off the saw and unplug the power cord.

- Clean the area around the oil outlet hole (

5) with a cloth.

- Insert the chain oil lter (

6) and serrated washer (7) as shown

in Installation. When the oil lter cannot be secured with

the serrated washer, replace the serrated washer with a new

one.

- Put the guide bar, chain, and sprocket guard back on (see

PUTTING INTO OPERATION).

6

5

7

Installation

13

B

5

1

A

Plug in the saw

CAREFUL!

Before connecting the saw to a source of electricity, al-

ways make sure to check that when the ON/OFF switch (1)

has been pressed in and released, it automatically comes

back out to the "off" position. If it does not, do not under

any circumstances connect the saw to a power source

- do not plug it in. Take the saw to a DOLMAR service

center before doing any work with it.

Clip the extension cord and the saw’s power cord into the cord

grip (2).

Plug the saw plug (3) into the socket of the extension cable

(4).

6

Using the chain saw

Always be sure of you footing and hold the chain saw rmly

with both hands while the motor is running.

Switching on the motor

- Plug in the saw (see above).

-

When switching on the electric chain saw always hold it

with both hands. Take the back handle with the right hand

and the tubular handle with the left hand. Hold the handles

tightly with your thumbs facing your ngers. The bar and

chain must not be in contact with any object.

- First depress the locking button (

5) and then the power

switch (1). Then release the locking button (5).

-

Attention: The chain starts running immediately. Keep

the power switch depressed as long as the motor is to run.

CAUTION:

Never lock the power switch in the ON position.

Switching off the motor

- Release the power switch (1).

NOTE:

When the chain brake is actuated the power supply to the

motor will be cut off.

If the saw does not start when the ON/OFF switch (1) is

actuated, it will be necessary to release the chain brake.

- Pull the hand guard (

6) rmly in the direction of the arrow

until you feel it catch.

Important:

These models are equipped with a starting current limiter.

This electronic component prevents too abrupt starting of the

electric motor.

Excess current cutoff: When the electrical current to the saw

exceeds the permissible level, the power supply to the motor

is automatically cut off. This prevents overheating of the motor

and resulting damage. To start the saw up again, release the

ON/OFF switch and press it again.

CAUTION: Do not use the saw if the current cutoff repeatedly

switches off the saw. Consult a DOLMAR service center.

1 2

4

3

14

Checking the chain brake

Do not work with the chain saw without rst checking the

chain brake!

- Grasp the tubular handle

rmly with one hand and hold the

grip with the other.

- Start the motor as described (make sure you have a good

footing, and place the chain saw on the ground in such a

way that the guide bar is free of contact).

- Switch on the motor and press the hand guard (

1) in the

direction of the arrow with the back of your hand until the

chain brake engages. The chain should stop immediately.

- Switch the motor off

Immediately and release the chain

brake.

Important: If the saw chain does not stop instantly when

you carry out this test, do not under any circumstances

use the saw! Take the chain saw to a DOLMAR service

center.

C

D

Testing the run-out brake

Do not work with the saw without rst testing the run-out

brake!

- Grasp the tubular handle

rmly with one hand and hold the

grip with the other.

- Start the motor as described (make sure you have a good

footing, and place the chain saw on the ground in such a

way that the guide bar is free of contact).

- Switch the motor on and then back off. The chain should

come to a full stop within two second of switching off the

motor.

Important: If the saw chain does not stop within two

second when you carry out this test, do not use the saw!

Inspect the carbon brushes (see page 19).

E

Checking the chain

lubrication

Never saw when a sufcient chain lubrication is not guaranteed.

Otherwise the life of the sawing device will be reduced. Before

starting work check the oil level in the tank and the oil feeding.

Check the fed oil quantity by following the instructions below:

- Start the electric chain saw.

- Hold the running chain saw approx. 15 cm above a trunk or

the ground (use an appropriate surface).

If the lubrication is sufcient, you will see a light oiltrace because

oil will be centrifuged from the chain saw. Pay attention to the

direction the wind is blowing and avoid unnecessary exposure

to the oil spray!

1

15

C

LIMB CUT

Keep work off ground

Leave support limbs until log is cut

D

Cut from top (overbuck)

avoid cutting earth

Felling a tree

When bucking and felling operations are being performed by two

or more persons, at the same time, the felling operation should

be separated from the bucking operation by a distance of at

least twice the height of the tree being felled. Trees should not

be felled in a manner that would endanger any person, strike

any utility line or cause any property damage. If the tree does

make contact with any utility line, the utility company should be

notied immediately.

The chain saw operator should keep on the uphill side of the

terrain as the tree is likely to roll or slide downhill after it is

felled.

A retreat path should be planned and cleared as necessary

before cuts are started. The retreat path should extend back and

diagonally to the rear of the expected line of fall as shown in Fig.

A. The next working place is at least 2 tree lengths away.

Before felling is started, consider the natural lean of the tree,

the location of larger branches and the wind direction to judge

which way the tree will fall. Remove dirt, stones, loose bark,

nails, staples, and wire from the tree where felling cuts are to

be made.

Notching undercut

Make the notch 1/3 the diameter of the tree, perpendicular to

the direction of fall as shown in Fig.B. Make the lower horizontal

notching cut rst. This will help to avoid pinching of either the

saw chain or the guide bar when the second notch is being

made.

Felling back cut

Make the felling back cut at least 2 inches (50.8 mm) higher

than the horizontal notching cut as shown in Fig. B. Keep the

felling back cut parallel to the horizontal notching cut. Make the

felling back cut so enough wood is teft to act as a hinge. The

hinge wood keeps the tree from twisting and falling in the wrong

direction. Do not cut through the hinge.

As the felling cut gets close to the hinge the tree should begin

to fall. If there is any chance that the tree may not fall in the

desired direction or it may rock back and bind the saw chain,

stop cutting before the felling back cut is complete and use

wedges of wood, plastic or aluminum to open the cut and drop

the tree along the desired line of fall. When the tree begins to

fall remove the chain saw from the cut, stop the motor, put the

chain saw down, then use the retreat path planned. Be alert for

overhead limbs falling and watch your footing.

Limbing a tree

Limbing is removing the branches from a fallen tree. When

limbing, leave larger lower limbs to support the log off the

ground. Remove the small limbs in one cut as shown in Fig. C.

Branches under tension should be cut from the bottom up to

avoid binding the chain saw.

45°

= felling operation

2 tree lengths

Retreat

A

B

2 inches

Notch

Hinge

Direction

of fall

Felling back cut

16

Tension side

Pressure side

Tension side

Pressure side

Bucking a log

Bucking is cutting a log into lengths. It is important to make sure

your footing is rm and your weight is evenly distributed on both

feet. When possible, the log shoutd be raised and supported by

the use of limbs, logs or chocks. Follow the simple directions

for easy cutting.

When the log is supported along its entire Iength as shown in

Fig. D, it is cut from the top (overbuck).

When the log is supported on one end, as shown in Fig. E,

cut 1/3 the diameter from the underside (underbuck ). Then

make the nished cut by overbucking to meet the rst cut.

When the log is supported on both ends, as shown in Fig. F, cut

1/3 of that diameter from the top overbuck. Then make the n-

ished cut by underbucking the lower 2/3 to meet the rst cut.

When bucking on a slope, always stand on the uphill side of

the log, as shown in Fig. G. When "cutting through", to maintain

complete control, release the cutting pressure near the end

of the cut without relaxing your grip on the chain saw handles.

Don't let the chain contact the ground. After completing the cut,

wait for the saw chain to stop before you move the chain saw.

Always stop the motor before moving from tree to tree.

Carrying tool

Carry the tool by the front handle with the tool turned off,

nger off the switch. Use the chain protection cover to cover

the guide bar and the saw chain.

E

F

2nd cut overbuck (2/3 diameter)

to meet 1st cut (to avoid pinching)

1st cut overbuck (1/3 diameter)

to avoid splintering

2nd cut underbuck (2/3 diameter)

to meet 1st cut (to avoid pinching)

G

Stand on uphill side when

cutting because log may roll.

H

1st cut underbuck (1/3 diameter)

to avoid splintering

17

A

MAINTENANCE

Sharpening the saw chain

When working on the saw chain you must always pull out

the power supply plug and wear protective gloves.

The chain needs sharpening when:

- the sawdust from sawing humid wood looks like wood

our.

- the saw chain penetrates the wood only under great pres

-

sure.

- the cutting edge is visibly damaged.

- the sawing device is pulled to the left or the right during the

sawing operation. This is caused by uneven sharpening of

the chain or by damage to one side of it.

Important: Sharpen frequently, but without removing

too much metal!

Generally, 2-3 strokes of the le will be enough.

Have the chain resharpened in a service center when you

have sharpened it yourself several times.

Proper sharpening:

CAUTION:

Use only chains and guide bars designed for this saw (see

the Extract from the spare-parts list)!

- All cutters must be of the same length (dimension a). Cutters

with different lengths result in rough running of the chain and

can cause cracks in the chain.

- Minimum cutter length is 3 mm (0.11"). Do not resharpen the

chain when the minimum cutter length has been reached;

at this point, the chain must be replaced (see the Extract

from the spare-parts list and "Replacing the chain").

- The depth of the cut is determined by the difference in height

between the depth limiter (round nose) and the cutting

edge.

- The best results are obtained with a depth-limiter depth of

0.64 mm (.025").

CAUTION:

Excessive depth increases the

risk of kickback!

- All cutters must be sharpened to the same angle, 30°.

Different angles result in a roughly, irregularly running chain,

increase wear and tear and cause chain beakage.

- The 85° front rake of the cutter results from the cut depth of

the round le. If the proper le is used in the right manner,

the correct front rake will be obtained automatically.

0,64 mm

(.025")

0,64 mm

(.025")

min.

3 mm (0.11”)

18

30°

Files and how to work with them

- Sharpen using a special le holder with a saw chain round

le dia. 4.0 mm. Normal round les are not appropriate for

this work. See "Accessories" for the order number.

- The le should cut only when pushed forwards (arrow). Lift

the le when leading it backwards.

- First sharpen the shortest cutter. The length of this cutter is

then the standerd for all other cutters of the chain.

- Always guide the le as in g. shown

- The le holder makes le guidance easier. It is marked for

the correct 30° sharpening angle (keep the marks parallel

with the chain when ling, see illustration) and limits the

cut depth to the correct 4/5 of the le diameter. See "Acces-

sories" for the order number.

- After having sharpened the chain, the height of the depth

limiter must be checked by means of a chain gauge. See

"Accessories" for the order number.

- Correct even the smallest excess height with a special at

le (

1). See "Accessories" for the order number.

- Round off the front of the depth limiter (

2).

4/5

B

1 2

C

Cleaning the guide bar,

lubricating the sprocket nose

CAUTION: Protective gloves must be worn.

Regularly inspect the bearing surfaces of the guide bar for

damage, and clean them with a suitable tool.

If the saw is used intensively it will be necessary to lubricate the

return sprocket bearings regularly (once a week). To do this, rst

thoroughly clean the 2 mm hole at the tip of the guide bar, and

then press in a small amount of multi-purpose grease.

Multi-purpose grease and grease guns are available as

accessories.

Multi-purpose grease (order no. 944 360 000)

Grease gun (order no. 944 350 000)

19

SERVICE

D

Replacing the saw chain

CAUTION:

Use only chains and guide bars

designed for this saw (see the Extract from the spare parts

list)!

Check the sprocket (1) before mounting a new chain.

CAUTION:

Worn out sprockets (2) may damage the new chain and must

therefore be replaced.

Do not attempt to replace the sprocket yourself. Sprocket

replacement requires special training and tools and must be

done at a DOLMAR service center.

E

Inspecting and replacing the carbon brushes

Important:

Inspect the carbon brushes at regular intervals!

A notch on the brush shows the limit of wear.

NOTE:

The carbon brush is very delicate, so be careful not to let it

drop. When taking it out, be sure to note the position it was

installed in, since each brush is run in with the rotor.

- Use a slotted bit screwdriver to unscrew the cover (

1), and

then pull out the brush (2).

- If the wear limit has not yet been reached, put the brush back

in the same position and screw the cover (1) back on.

- Run the saw briey (about a minute) so the brushes can run

in again.

Important: Now test the run-out brake (see page 14). If the

saw chain does not come to a full stop within two second,

run the saw again briey and repeat the test until the brake

functions properly.

NOTE: After installing new carbon brushes, run the saw about

5 minutes and then check the run-out brake.

1 2

20

To maintain product SAFETY and RELIABILITY, repairs, any other main-

tenance or adjustment should be performed by DOLMAR Authorized or

Factory Service Centers, always using DOLMAR replacement parts.

Cause

no power supply,

cable defective

chain brake actuated

Mains fuse blown

Carbon brushes worn down

oil tank empty,

oil guide groove dirty

Brake band worn down

Carbon brushes worn down

System

total

Carbon brushes

Oil tank, oil pump

Brake

Observation

electric motor does not

function

low pulling power

no oil on the saw chain

Saw chain does not stop

instantly

Saw chain continues to

run

Malfunction

Chain saw does not work

insufcient performance

no chain lubrication

Chain brake

Run-out brake

Trouble shooting

Instructions for periodic maintenance

To ensure long life, prevent damage and ensure the full functioning of the safety features the following maintenance must be performed

regularly. Guarantee claims can be recognized only if this work is performed regularly and properly. Failure to perform the prescribed

maintenance work can lead to accidents!

The user of the electric chain saw is not allowed to perform maintenance works which are not described in the instruction manual.

All other works must be carried out by a DOLMAR service center.

Page

General work Electric chain saw Regularly clean the outside.

Plastic case Check for cracks and ruptures. In case of damage have it

immediately repaired at a service center.

Saw chain Resharpen regularly.

Replace in time.

Guide bar Turn over after a certain period of time so that the bearing

surfaces are uniformly worn.

Replace in time.

Sprocket Have it replaced in time at a service center.

Chain brake Have it inspected regularly at a service center.

Run-out brake Have it inspected regularly at a service center.

Each time before putting

the saw into operation Saw chain Check for damage and sharpness. 17-18

Check the chain tension. 10

Guide bar Check for damage, and remove burrs if necessary.

Chain lubrication Functional check. 14

Chain brake Functional check. 14

Run-out brake Functional check. 14

Power switch Functional check. 13

Power supply cable

In case of damage have it replaced at a service center

.

Oil tank cap Check for tightness.

After each shutdown Guide bar Clean the oil inlet bore. 12

Chain carrier Clean, especially the oil guide groove. 12

Storage Chain oil tank Empty. 12

Saw chain/guide bar Demount, clean and lubricate slightly.

Clean the guide groove of the guide bar.

Electric chain saw Store safely in a dry place. After a long storage time, have

the electric chain saw checked at a service center (resi-

dual oil can become resinic and the valve of the oil pump

clogged).

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