Ferm BGM1010 User manual

Brand: Ferm

Model: BGM1010

Type: User manual

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Ferm 31

Product: Ferm Belt sander/grinder

Type FBSM-150/50, art.nr. 350350

Ferm, Genemuiden, The Netherlands

Sound pressure level 76 dB(A)

In order to prevent overheating and possi-

ble damages to the engine, use the machine

intermittently, for periods of 30 minutes.

CAREFULLY READ THE INSTRUCTIONS

BEFORE YOU USE THE BELT SANDER/-

GRINDER!

1. GENERAL SAFETY RULES

Keep the work area clean.

- A cluttered work area may cause accidents.

- Make sure the work area is well lit.

Work environment.

Never leave tools in the rain. Do not use tools

in damp or wet places. Never use tools near in-

flammable liquids or gasses.

Prevent electrical shock.

Keep the power cord away from heat, oil and

sharp edges. Avoid skin contact with exposed

parts of the power cord or plug. Damaged parts

must be replaced immediately.

Keep children away.

Never allow children or spectators to touch the

tools, keep them at a safe distance from the

work area.

Store tools in a safe place.

Tools that are not used must be stored in a dry

and locked placed, out of the reach of children.

Do not force the tool.

The machine will do the job better and safer at

the rate for which it was intended. Damage cau-

sed by forcing the tool is not covered by the

warranty.

Use the right type of tool.

Do not use low-powered tools for heavy-duty

operations. Never use the machine other than

for its intended purpose.

Wear suitable clothing.

- Do not wear loose clothing or jewellery that

might get caught in moving parts;

- Never wear rings with protruding parts;

- Cover long hair;

Wear safety glasses, mouth and ear protection.

Wear personal protection while working.

Cable.

Never carry the tool by its cable and do not tug

at the cable to pull the plug from the socket.

Keep the cable away from heat, oil and sharp

edges.

Always clamp the work.

Always clamp the work against the bench.

Never

work on objects that are too small to hold.

Posture.

- Do not over each. Be sure of your footing and

balance at all times;

- Do not over reach on ladders or scaffold.

Maintain the tool with care.

- The tool works best and safest if it is kept clean.

- Observe the instructions for maintenance and

changing accessories. Keep the tool dry and free

from oil and grease.

Disconnect the machine.

Disconnect the machine when you do not use it,

before cleaning and when changing accessories

and tools.

Remove wrenches from the machine.

Before starting the machine, make sure to

remove wrenches and other tools.

Avoid unintentional starting.

Never carry the plugged-in machine with your

finger on the switch. Make sure the switch is off

when the machine is plugged in.

Extension cable for outdoor use.

When working outdoors use only extension cables

suitable for this purpose and marked as such.

When using machines with earth connection, use

an extension cable with earth connection.

Stay alert.

Watch what you are doing, use your common

sense, do not operate the tool when you cannot

concentrate on the job.

Check the machine for damage.

- Before starting the machine, check that all safety

devices operate properly;

- Make sure all moving parts are in good working

order. Check the machine for any broken or

English

230V~ 240 W N

= 686 x 50 Ø 150 x Ø 12,7 mm

50Hz 2950/min mm 20 mm

2 Ferm

AVAILABLE SPARE PARTS FOR FBSM-150/50

REF.NR. DESCRIPTION FERM NR.

1 PROTECTION GLASS 206401

4 SUPPORT LEFT 206152

5 RUBBER FOOT 206411

6 SWITCH 206451

9 FIXING KNOB 206157

11 SPRING 206158

15 ROTATION WHEEL 206156

16 DRIVING WHEEL 206155

18 PROTECTION GLASS HOLDER 206154

30 Ferm

jamming parts, make sure all parts are fitted pro-

perly and any other conditions that might affect

the functioning of the machine are favourable;

- If not stated otherwise in this manual, damaged

safety devices and machine parts must be repai-

red or replaced by a recognized service centre.

Damaged switches must be replaced by a service

centre. Do not use the machine when it cannot

be switched on or off.

Have your tool repaired by an expert!

This electric appliance is in accordance with the

relevant safety rules. Repairing of electric applian-

ces may be carried out only by experts other wise

it may cause considerable danger for the user.

For your own safety use only accessories

and attachments recommended in this

manual or the catalogue. The use of other

than the stated accessories or attach-

ments may cause injuries.

2. SPECIFIC SAFETY RULES

BEFORE USING THE MACHINE:

1. Check the following points:

- do the voltage of the engine and the engine

safeguard, if any, correspond to the mains

voltage (appliances for a mains voltage of

230V~50Hz can be connected to a mains vol-

tage of 220V~50Hz without any problems);

- use an earthed power source (wall socket);

- are the mains lead and the mains plug in a good

condition: strong, without ravels or damages;

- is the Belt sander/grinder well mounted on a

work bench;

2. For functional reasons the turning parts of this

machine are not covered. Therefore it is of

utmost importance to be careful. Hold the

workpiece firmly, to prevent it from slipping

from your hands. Never touch the sanding or

grinding surfaces with your hands.

3. A grinding stone is fragile. The stone is easily

damaged when being dropped, hit, etc. Always

grind with the face of the grinding stone, never the

sides. Acracked grinding stone must be replaced

immediately. Due to the high rotational velocity

the stone might disintegrate, causing accidents.

4. Always wear safety classes during sanding and

grinding.

5. Never operate the grinding machine without the

guard in place.

6. The maximum clearance between the tool rest

and the grinding stone must never exceed 1-1.5

mm. The belt of the belt sander should just be

cleared from the tool rest.

7. Use the grinding stone only for its intended pur-

pose, e.g. for grinding tools, never for heavy-

duty construction work.

8. Never rebore the arbor hole in the grinding sto-

ne to widen the diameter.

WHEN USING THE MACHINE:

1. Check if the switch is not in the ON position (1)

before the mains plug is connected to the mains

voltage.

2. Always keep the mains cable away from moving

parts of the machine.

3. Use safety glasses.

4. Use a dust mask.

IMMEDIATELY SWITCH OFF THE MACHI-

NE IN CASE OF:

1. a overheated machine;

2. malfunction of the mainsplug, -socket or dama-

ged cables;

3. defective switch;

4. smoke or smell caused by scorched insulation.

3. ENVIRONMENTAL PROTECTION

Recycling raw materials is prefered to dumping them

as waste. To prevent the machine from being damaged

during transport its packing must be strong. Insofar as

possible the packing consists of recyclable materials

such as paper, cardboard and wood.

4. FERM’S AFTER SALES SERVICE

Save the original packing. Should you ever have to

move the Belt sander/grinder there is less risk of

damage in the original packing. Should your Belt san-

der/grinder become defective, please consult your

local Ferm dealer.

5. INSTALLATION

1. The Belt sander/grinder is fitted with a three-

core cable and earthed plug. Therefore, always

connect the plug to an earthed socket.

2. Try to avoid the use of long extension cables. If

you have to use an extension cable, make sure it

is 3 core and fitted with an earthed plug and

connector.

3. The Belt sander/grinder has to be secured to

the bench by means of bolts. The length of the

bolts depends on the thickness of the bench.

6. DESCRIPTION

THE NUMBERS BELOW REFER TO THE

ILLUSTRATION ON PAGE 30:

DESCRIPTION:

1. Cover glass;

2. Guard for grinding stone;

3. Grinding stone;

4. Tool rest;

Ferm 3

Description

Beschreibung

Beschrijving

Description

Fig. 1

Fig. 2

Fig. 3

Fig. 4

Ferm 29

5. Bottom plate;

6. ON/OFF switch;

7. Sanding belt;

8. Guard for sanding belt;

9. Knurled knob for tension roller;

10. Adjustment screw for belt position;

11. Spring;

12. Tool rest;

13. Motor housing;

14. Second eye for tool rest;

15. Guide roll;

16. Drive roll;

18. Cover glass holder.

7. GRINDING

GRINDING

- Do not ‘fil up’ the stone by holding wood, lead or

any other soft metal against the grinding stone;

- Never press the workpiece too hard against the

stone, to avoid making grooves;

- Cool down the workpiece with water;

- Wood chisels and such must never ‘blue’ when

being ground;

- Make sure the workpiece cannot slip from your

fingers during grinding and get caught between

the tool rest and the stone. This may cause the

stone to crack, the motor to stall and the work-

piece to rebound, causing injuries.

MOUNTING AND ADJUSTMENT OF THE

HOLDERS OF COVER GLASSES AND THE

COVER GLASSES THEMSELVES.

The holder of a cover glass, together

with the cover glasses themselves will

always be adjusted/mounted with the

grinding stone being out of action and

the currrent turned out.

- Mount the holder of the

cover glass together with

the cover glass itself, by

means of the screw (A).

- Adjust the height of the

holder of the cover glass

by loosening a bit screw .

The free space between

the stone and the holder

of the cover glass will

amount to 1 - 1,5 mm.

- Fasten well screw.

- Adjust the cover glass (see the figure above) in such a

way that your face will be protected, at the utmost.

- Use always safety glasses at the same time you will

be working with the cover glass.

ADJUSTING THE TOOL REST

Disconnect the machine and make sure the

grinding stone has stopped before adjus-

ting the tool rest.

- Loosen bolts (A) (see fig. 1).

- Move the tool rest (C) keeping a clearance of 1-1.5

mm between the tool rest and the grinding stone.

- Retighten bolts (A).

REPLACING THE GRINDING STONE

- Remove the tool rest (C) (see fig. 1) by remo-

ving bolt (A) and nut (B).

- Remove the three screws (A) (see Description)

which fasten the guard (2) to the motor housing

(13).

- Remove the guard (2).

- Loosen nut (A) (see fig. 2) with a spanner.

NOTE: This is a left handed nut.

- Remove the nut, the clamping disc (B) and the

paper spacer ring (C).

- Then remove the grinding stone (D).

- Also remove the other clamping disc and paper

spacer ring (E & F).

- Clean the shaft (G) with a cloth.

- Mount the new/other grinding stone.

Mount first the clamping disc and paper

spacer ring, then the grinding stone, next

the other paper spacer ring and clamping

disc and the left handed nut.

- Retighten the nut firmly.

- Place the guard back and retighten the guard

with screws (3x).

- Place the tool rest and readjust the tool rest

(see Adjusting the tool rest).

8. SANDING

THE CHOICE OF SANDING PAPER

- With coarse sanding paper (P 50) generally most

of the material can be removed, and fine sanding

paper (P120) is then used for finishing. The grain

of the sanding paper is mentioned on the back of

the paper.

- An uneven surface is first treated with coarse

sanding paper and sanded until it is even.

Subsequently medium-coarse sanding paper (P

80) is used to remove the scratches caused by

the first type of paper used. Fine sanding paper

(P 120) is used for finishing.

MOUNTING OF THE BELT SANDER UNIT

- Remove the drive roll.

- Place the unit on the machine and fix it with the

screws.

Then you place the drive roll again onto the shaft

and lock it by means of the nut.

4 Ferm

ClEl

■

∆ΗΛΩΣΗ ΣΥΜΜΡΦΩΣΗΣ

(

)

∆ηλώυµε υπευθύνω τι τ πριν αντ είναι

κατασκευασµέν σύµωνα µε τν εή

Καννισµύ ή Κατασκεναστικε σνστάσει:

IEC1029-2-4, EN61029-1, EN55014-1,

EN55014-2, EN61000-3-2, EN61000-3-3

Κατά τι διατάει των Καννισµών τη Κινή Αγρά:

89/392/EEC

73/23EEC

89/336/EEC

απ 01-07-1999

GENEMUIDEN NL

G.M. Ensing

Quality department

28 Ferm

- Attach the sanding paper by loosening the but-

ton in the unit (at the top left) and pushing

downwards the spring.

- Stretch the sanding paper as written herunder.

- Close the cover with help of the three screws.

MOUNTING OF THE SANDING PAPER

- Loosen the knurled knob (A) (see fig. 3), but do

not remove it.

- Place the belt on both rolls. Use your left hand

to compress spring (B) so the belt can be placed

easily.

Correct assembly of the sanding belt pre-

vent unnecessary wear. The sanding belt

has to be assembled as shown in fig 4. With

your hand you can feel which part of the

sanding belt is on top of the weld.

- Retighten the knurled knob and turn over the

sanding belt a view times with your hands.

- If the sanding belt runs of or runs out of line

then use adjustment screw (C) to adjust the san-

ding belt correctly.

- Put the belt under tension by means of nut (D).

ADJUSTING THE TOOL REST

Disconnect the machine and make sure the

sanding belt has stopped before adjusting

the tool rest.

- Loosen nut (E) (see fig. 3) with a spanner.

- Move the tool rest (F) keeping a clearance

between the tool rest and the sanding belt

through which the belt just runs free.

- Retighten nut (E).

- The tool rest can be assembled at two places

depending on the application.

9. MAINTENANCE

While maintaining and cleaning the

machine pull the plug from the mainssoc-

ket. Never use water or other agressive

liquids to clean the machine. Clean the

machine by brushing it with a brush.

REGULAR MAINTENANCE OF YOUR MACHI-

NE PREVENTS PROBLEMS:

- Keep the outside of the belt sander/grinder clean

to ensure accurate operation of all moving parts

and prevent excessive wear.

- Replace the grinding stone and sanding belt

when they are worn.

- There is no need to lubricate the transport rol-

lers of the machine.

10. MALFUNCTION

Below we have listed a number of possible causes

and corresponding solutions in case the machine

does not function as it should:

1. The tool does not work when switched on.

Damaged cord and/or plug.

- Check cord and/or plug.

Defective switch.

- Contact your local Ferm dealer to have the switch

inspected and/or repaired.

2. The temperature of the electric motor

exceeds 70°C.

The motor is defective.

- Contact your local Ferm dealer to have the tool

inspected and/or repaired.

ClEl

■

DECLARATION OF CONFORMITY

(

)

We declare under our sole responsibility that this

product is in conformity with the following

standards or standardized documents

IEC1029-2-4, EN61029-1, EN55014-1,

EN55014-2, EN61000-3-2, EN61000-3-3

in accordance with the regulations.

98/37/EEC,

73/23/EEC,

89/336/EEC

from 26-05-1998

GENEMUIDEN NL

G.M. Ensing

Quality department

Ferm 5

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Ferm BGM1010 User manual

Brand: Ferm

Model: BGM1010

Type: User manual

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