Polaris RZR S 900 INTL Owner's manual

Category
Motorcycles
Type
Owner's manual
PMS 419
Owner's Manual
for Maintenance and Safety
Read this manual carefully. It contains important safety information.
This is an adult vehicle only.
Operation is prohibited for those under 16 years of age.
2018
RZR
®
S 900
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
2018 RZR® Owner’s Manual
SS 990000
POLARIS® and RZR® are trademarks of POLARIS Industries Inc.
Copyright 2017 Polaris Industries Inc. All information contained within this
publication is based on the latest product information at the time of
publication. Due to constant improvements in the design and quality of
production components, some minor discrepancies may result between the
actual vehicle and the information presented in this publication. Depictions
and/or procedures in this publication are intended for reference use only. No
liability can be accepted for omissions or inaccuracies. Any reprinting or
reuse of the depictions and/or procedures contained within, whether whole or
in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are
provided as translations of the original instructions.
Printed in Czech Republic
2018 RZR® S 900 Owner’s Manual
9928402
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide
family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for
the latest news, new product introductions, upcoming events, career
opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational
products. We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of experience
have gone into the engineering, design, and development of your POLARIS
vehicle, making it the finest machine we’ve ever produced.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Low emission vehicles (LEVs)
• RANGER® utility vehicles
• BRUTUS® work vehicles
• SLINGSHOT® three wheel
motorcycles
• RZR® sport vehicles
• GEM® vehicles
• INDIAN® motorcycles
• POLARIS POWER® generators
• POLARIS DEFENSE® combat
vehicles
• Timbersled® Snow Bikes
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Your manual contains
instructions for minor maintenance, but information about major repairs is
outlined in the POLARIS Service Manual and can be performed by a factory
certified Master Service Dealer® (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total
satisfaction. Your POLARIS dealership can perform all of your service needs
during, and after, the warranty period.
3
WELCOME
The following signal words and symbols appear throughout this manual and on
your vehicle. Your safety is involved when these words and symbols are used.
Become familiar with their meanings before reading the manual.
WARNING
WARNING indicates a hazardous situation that, if not avoided, may result in
death to the operator, bystanders or person(s) inspecting or servicing the
vehicle.
CAUTION
SAFETY ALERT CAUTION indicates a potential hazard that may result in minor
personal injury or damage to the vehicle.
CAUTION
CAUTION indicates special precautions that must be taken to avoid vehicle
damage or property damage.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
4
SAFETY SYMBOLS AND SIGNAL WORDS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 33
Operation . . . . . . . . . . . . . . . . . . . . 55
Winch Guide. . . . . . . . . . . . . . . . . . . 73
Emission Control Systems . . . . . . . . . . . . . 85
Maintenance . . . . . . . . . . . . . . . . . . 87
Specifications . . . . . . . . . . . . . . . . . . 135
Polaris Products . . . . . . . . . . . . . . . . . 139
Troubleshooting . . . . . . . . . . . . . . . . . 141
Warranty . . . . . . . . . . . . . . . . . . . . 147
Maintenance Log . . . . . . . . . . . . . . . . 153
5
TABLE OF CONTENTS
6
INTRODUCTION
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your
local POLARIS dealer. Understand all safety warnings, precautions and
operating procedures before operating the vehicle. Keep this manual with
the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16
and have a valid driver’s license to operate this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger
hand hold.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a seat belt when riding in this vehicle. Always wear a helmet,
eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle
boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the steps described in the New Operator Driving Procedures
section. Never allow a guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures.
7
INTRODUCTION
DECLARATION OF CONFORMITY
Polaris Sales Europe Sàrl
Route de l’Etraz
Business Center A5
1180 Rolle, Switzerland
Telephone +41213–218–700
DECLARATION OF CONFORMITY
August 1, 2016
Polaris Sales Europe Sàrl declares that the vehicle(s) listed
below conform to the essential requirements to all terrain
vehicles.
APPLICABLE EUROPEAN
DIRECTIVES
TEST / EVALUATION METHODS:
2006/42/EC as amended
(Machinery Directive)
EN ISO 12100:2010 Hazard Analysis
EN 15997:2011/AC:2012 Driver
Perceived Noise Level & Vibration
2014/30/EU as amended
(EMC Directive)
UNECE R10
MODEL COMMERCIAL NAME VEHICLE SERIAL
NUMBER
Z_ _VB _ 87_ _
(All combinations)
RZR S 900 (See Product
Identification Label)
8
INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification number
q
, engine serial number
w
, and key
number
e
in the spaces provided. Remove the spare key and store it in a safe
place. An ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys. The
ignition switch must be replaced if all keys are lost.
Vehicle Model Number:
Vehicle Identification Number:
Engine Serial Number:
Key Number:
9
INTRODUCTION
10
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you
and any family members who will be riding this vehicle to take a training course.
For more information about safety, contact an authorized POLARIS dealer or
visit the POLARIS web site at www.polaris.com.
Your POLARIS vehicle is considered an on-road vehicle. Familiarize yourself
with all laws and regulations concerning the operation of this vehicle in your
area.
We strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance program
is designed to ensure that all critical components on your vehicle are thoroughly
inspected at specific intervals.
SAFE RIDING GEAR
The driver and all passengers must wear helmet
q
, eye protection
w
, long-
sleeve shirt
e
, gloves
r
, long pants
t
, over-the-ankle boots
y
, and seat belt at
all times. Protective gear reduces the chance of injury.
11
SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds established
safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The
ECE mark consists of a circle surrounding the letter E, followed by the
distinguishing number of the country which has granted approval. The approval
number and serial number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding
this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof
helmet face shield. POLARIS recommends wearing approved Personal
Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or
CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other
elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a
POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust
system can elevate temperatures in the driver and passenger cab area. The
condition occurs most frequently when a vehicle is being operated in high
ambient temperatures at low speeds and/or high load conditions for an extended
period of time. The use of certain windshield, roof and/or cab systems may
contribute to this condition by restricting airflow. Any discomfort due to heat
buildup in this area can be minimized by wearing proper riding apparel and by
varying speeds to increase airflow.
12
SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and
follow the instructions of the labels on the vehicle carefully. If any of the labels
depicted in this manual differ from the labels on your vehicle, always read and
follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to
purchase a replacement. Replacement safety labels are provided by POLARIS
at no charge. The part number is printed on the label.
13
SAFETY
GENERAL ALERTS
q
7183306
w
7183307
e
7183322
• Read the owner’s manual. Never
allow anyone under 16 years of age
to operate this vehicle. Never use
alcohol or drugs before or while
driving or riding. Do not allow
operation on public roads (unless
designated for off-highway vehicle
access).
• Read the owner’s manual. Always
wear seat belts. Always use the cab
nets or doors.
• Read the owner’s manual. Wear
approved helmet, goggles, and
protective clothing. Avoid operating in
a manner that could result in a
rollover. Avoid exhibition driving.
14
SAFETY
LOAD / PASSENGER / TIRE PRESSURE AND CLUTCH
COVER WARNINGS
WARNING
Never carry passengers in cargo box.
Passengers can be thrown off. This
can cause serious injury or death.
Read owner's manual. NEVER carry
fuel or other flammable liquids on this
vehicle. Failure to follow this
instruction could lead to serious burn
injuries or death.
q
7186000
RZR S 900
MAXIMUM CARGO BOX LOAD 136 kg
TIRE PRESSURE IN KPa (bar) FRONT: 69 (0,69)
REAR: 97 (0,97)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR,
PASSENGERS, CARGO AND ACCESSORIES
336 kg
Read Operation and Maintenance Manual for more detailed loading
information.
Keep body parts away from belt. Read
owner's manual.
w
7181427
15
SAFETY
BELT DEBRIS WARNING
WARNING
Improper service or maintenance of this PVT system can result in vehicle
damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around the clutch and vent
system when replacing the belt.
Read owner’s manual or see authorized POLARIS dealer.
q
Belt Debris Warning
AIR BOX CAUTION
CAUTION
Use a Polaris approved air filter. The use of a non-Polaris approved air filter
may cause engine damage. Before installing filter, ensure there is no dirt or
debris in the clean side of the intake tube. The air filter must be properly seated
before the lid is reinstalled. Please reference your owner’s manual for
additional information regarding air filter service.
q
Air Box Caution
16
SAFETY
FUEL TRANSPORT WARNING
NEVER carry fuel or other flammable
liquids on this vehicle.
Failure to follow this instruction could
lead to serious burn injuries or death.
17
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s
manual for proper operating procedures.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction
increases the risk of an accident. Take a training
course and complete the steps in the New Operator
Driving Procedures section.
All operators must read and understand the owner's
manual and all warning and instruction labels before
operating the vehicle. Never allow a guest to
operate this vehicle until the guest has completed
the steps in the New Operator Driving Procedures
section.
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16 years of
age or anyone without a valid driver’s license.
Never operate with a passenger under the age of
12. All riders must be able to sit with backs against
the seat, both feet flat on the floor and both hands
on the steering wheel (if driving) or on a passenger
hand hold.
18
SAFETY
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Polaris RZR S 900 INTL Owner's manual

Category
Motorcycles
Type
Owner's manual

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