Suzuki 45100-05810-FC8 Installation Instructions Manual

Brand: Suzuki

Model: 45100-05810-FC8

Type: Installation Instructions Manual

Suzuki 45100-05810-FC8 is a seat heater designed for AN250/400K7 motorcycles. It provides warmth and comfort to the rider, especially in cold weather conditions. The kit includes a seat, subwire, joint, and switch, and installation takes approximately 1.5 hours.

Key capabilities of the Suzuki 45100-05810-FC8 seat heater include:

Adjustable heat settings to customize the warmth level
Easy installation with clear instructions and necessary tools provided
Durable construction for long-lasting use
Compatibility with specific Suzuki motorcycle models
Safety features to prevent overheating and potential hazards

Key capabilities of the Suzuki 45100-05810-FC8 seat heater include:

Adjustable heat settings to customize the warmth level
Easy installation with clear instructions and necessary tools provided
Durable construction for long-lasting use
Compatibility with specific Suzuki motorcycle models
Safety features to prevent overheating and potential hazards

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Ref. Description

(1) Plier

(2) Driver +

(3) Spanner

(4) Drill machine

(5) Hexagon Wrench

Ref. Description QTY

A Seat 1

B Subwire 1

C Joint 2

D Switch 1

Contents

I N S T A L L A T I O N I N S T R U C T I O N S

Description: SEAT HEATER Part Number: 45100-05810-FC8

Applications: AN250/400K7 Installation Time: 1.5 Hours

Tools

Required

(2)

(1)

(3) (4)

(5)

99021-05H60

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1. Check that the kit includes all the parts listed in the first page.

2. Check each part in the kit for scratches or any form of damage.

3. Park the vehicle on a level ground.

4. Remove the ignition key from the switch and store it in a safe place.

5. Protect any items removed or to be installed from scratches by placing

them on a soft cloth first before putting them on the ground.

6. Use care not to cause any damage to the body of the vehicle during

installation of the accessory.

Precautions

for

Installation

Tightening

Torque

Tighten bolts to the torque indicated

in the right table as standard value

unless otherwise explicitly specified.

Diameter

Tightening Torque

(mm)

m kgf-m lb-ft

5 3.0 0.3 2.0

6 5.5 0.55 4.0

8 13.0 1.3 9.5

10 29.0 2.9 21.0

!WARNING / CAUTION /

NOTE

Please read this manual and follow its instructions carefully. To empha-

size special information, the symbol and words !WARNING, CAUTION

and

NOTE

have special meanings. These Special meanings apply ex-

cept when laws or regulations require that the signal words be used with

a different meaning. Pay special attention to the messages highlighted

by these signal words.

NOTE:

Indicates special information to make maintenance easier or

instructions clearer.

WARNING

Indicates potential hazard that could result in death or injury.

CAUTION

Indicates potential hazard that could result in vehicle damage.

Important

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Installation

INSTALLING PROCEDURE

1. Remove the front frame cover

and the leg center cover L.

2. Remove the pin, the nuts and

the seat.

3. Remove the trunk lamp and in-

stall it to the new seat.

4. Remove the front leg shield

cover, the front leg shield, win-

dow screen and meter front

panel.

Nut

Front Frame

Cover

Leg Center Cover L

Window Screen

Meter

Front

Panel

Front

Leg

Sheild

Front

Leg

Sheild

Cover

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5. Remove the screw and the clips,

then remove the parking lever,

the handle upper cover, the

handle lower cover, the front

panel and the meter cover.

6. Open a hole 30 × 26 on the meter

cover.

NOTE: • A paper pattern 30

26 is

given attached to this

manual. Use it for opening

holes.

• Remove the burrs com-

pletely.

7. Install the switch.

8. Pass the subwire as shown in the

right figure.

Handle Upper

Cover

Front

Panel

Handle Lower

Cover

Meter Cover

Clip

Screw

Parking

Lever

WARNING

• Position the wires carefully not

to prevent driving.

• Be careful not to caught the

subwire by the front fork when

steering the handlebar.

Subwire

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9. Connect the lead wire and

subwire connector.

10. Joint the two subwires, then com-

bine them with the main harness.

12. Install the seat and mount the

connector of trunk lamp and seat

heater.

13. Set the main switch ON and de-

press the seat heater switch. And

be sure that the front seat be-

comes warm.

Joint

CAUTION

Connect the wire of one color to

the wire of the same color.

11. Set up covers and other parts

that have been removed.

Paper pattern for Install the Switch

Subwire

Main Harness

Joint

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WARNING

CAUTION

CAUTION FOR HANDLING

• Do not use continuously for a long time.

You will run the risk of getting low-temperature burn, if one part of

your body is constantly in touch for a long time, even though it is

relatively low temperature, without really knowing that you are, in

fact, hurt or burnt,

• Do not try to remodel it. It may catch fire causing a big fire.

• When any anomaly occurs, contact with SUZUKI Dealer and ask

for a detailed inspection.

• Do not operate the switch during running.

• Do not place any heavy material on it, nor stick it with a spike.

• Do not use organic solvent like benzene, gasoline or alcohol when

the surface leather of the seat has to be cleaned.

• When the engine stops, cut off the switch, also.. When the switch is

left ON, the battery may be flattened.

• Cut off the switch when it is warmed up enough. This will prevent

consumption of the battery.

Suzuki 45100-05810-FC8 Installation Instructions Manual

Brand: Suzuki

Model: 45100-05810-FC8

Type: Installation Instructions Manual

Key capabilities of the Suzuki 45100-05810-FC8 seat heater include:

Adjustable heat settings to customize the warmth level
Easy installation with clear instructions and necessary tools provided
Durable construction for long-lasting use
Compatibility with specific Suzuki motorcycle models
Safety features to prevent overheating and potential hazards

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Suzuki 45100-05810-FC8 Installation Instructions Manual

Suzuki 45100-05810-FC8 Installation Instructions Manual

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