KTM 1290 Super Duke R 2017 Owner's manual

OWNER'S MANUAL 2017

1290 Super Duke R

Art. no. 3213551en

DEAR KTM CUSTOMER 1

*3213551en*

3213551en

04/2017

DEAR KTM CUSTOMER

Congratulations on your decision to purchase a KTM motorcycle. You are now the owner of a state-of-the-art sports motorcycle that will

give you enormous pleasure if you service and maintain it properly.

We hope you enjoy your new vehicle!

Enter the serial numbers of your vehicle below.

Chassis number ( p. 28) Dealer's stamp

Engine number ( p. 30)

Key number ( p. 29)

The Owner's Manual contained the latest information for this model series at the time of going to print. However, minor differences due to

further developments in design cannot be ruled out completely.

All specifications are non-binding. KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications,

prices, colors, forms, materials, services, designs, equipment, etc., without prior notice and without specifying reasons, to adapt these to

local conditions, as well as to stop production of a particular model without prior notice. KTM accepts no liability for delivery options, devi-

ations from illustrations and descriptions, misprints, and other errors. The models portrayed partly contain special equipment that does not

belong to the regular scope of supply.

DEAR KTM CUSTOMER 2

Reproduction, even in part, as well as copying of all kinds, is permitted only with the express written permission of the copyright owner.

ISO 9001(12 100 6061)

According to the international quality management standard ISO 9001, KTM uses quality assurance processes that lead to

the maximum possible quality of the products.

Issued by: TÜV Management Service

KTM Sportmotorcycle GmbH

5230 Mattighofen, Austria

This document is valid for the following models:

1290 Super Duke R US (F9975Q9, F9975Q2)

TABLE OF CONTENTS 3

TABLE OF CONTENTS

1 MEANS OF REPRESENTATION ........................................ 8

1.1 Symbols used ...................................................... 8

1.2 Formats used....................................................... 9

2 SAFETY ADVICE............................................................ 10

2.1 Use definition – intended use.............................. 10

2.2 Misuse.............................................................. 10

2.3 Safety advice..................................................... 10

2.4 Degrees of risk and symbols................................ 11

2.5 Overview of labels .............................................. 12

2.6 Reporting safety defects ..................................... 16

2.7 Noise emission warranty ..................................... 17

2.8 Operating noise warning ..................................... 17

2.9 Consumer rights................................................. 17

2.10 Tampering warning............................................. 18

2.11 Safe operation ................................................... 18

2.12 Protective clothing ............................................. 19

2.13 Work rules......................................................... 19

2.14 Environment...................................................... 20

2.15 Owner's Manual ................................................. 20

3 IMPORTANT NOTES...................................................... 21

3.1 Manufacturer and implied warranty...................... 21

3.2 Operating and auxiliary substances ...................... 21

3.3 Spare parts, accessories ..................................... 21

3.4 Service ............................................................. 22

3.5 Figures ............................................................. 22

3.6 Customer service................................................ 22

4 VIEW OF VEHICLE ........................................................ 24

4.1 View of vehicle, front left (example) ..................... 24

4.2 View of vehicle, rear right (example) .................... 26

5 SERIAL NUMBERS ....................................................... 28

5.1 Chassis number ................................................. 28

5.2 Type label ......................................................... 28

5.3 Key number....................................................... 29

5.4 Engine number .................................................. 30

5.5 Fork part number ............................................... 30

5.6 Shock absorber article number ............................ 31

5.7 Steering damper article number .......................... 31

6 CONTROLS................................................................... 32

6.1 Clutch lever....................................................... 32

6.2 Hand brake lever................................................ 32

6.3 Throttle grip ...................................................... 33

6.4 Combination switch, left side .............................. 33

6.5 Light switch ...................................................... 34

6.6 Menu switch...................................................... 34

6.7 Turn signal switch.............................................. 35

6.8 Horn button....................................................... 36

6.9 Cruise control system tip switch .......................... 36

6.10 Combination switch, right ................................... 38

6.11 Hazard warning flasher switch ............................. 39

6.12 Emergency OFF switch/electric starter button ....... 39

6.13 Race‑on button.................................................. 40

6.14 Steering lock ..................................................... 40

6.15 Immobilizer....................................................... 41

6.16 Race‑on key ...................................................... 41

6.17 Opening the filler cap......................................... 42

6.18 Closing the filler cap .......................................... 44

6.19 Seat lock........................................................... 44

6.20 Baggage lugs ..................................................... 45

TABLE OF CONTENTS 4

6.21 Tool set............................................................. 45

6.22 Opening storage compartment............................. 46

6.23 Closing storage compartment .............................. 46

6.24 Helmet lock....................................................... 47

6.25 Supporting strap ................................................ 47

6.26 Passenger footrests ............................................ 48

6.27 Shift lever ......................................................... 48

6.28 Foot brake lever ................................................. 49

6.29 Side stand......................................................... 50

7 COMBINATION INSTRUMENT ....................................... 51

7.1 Combination instrument ..................................... 51

7.2 Activation and test ............................................. 51

7.3 Day-Night mode................................................. 52

7.4 Warning notes.................................................... 53

7.5 Indicator lamps.................................................. 54

7.6 Display ............................................................. 56

7.7 Shift warning light ............................................. 58

7.8 Fuel level display ............................................... 58

7.9 Time................................................................. 59

7.10 Coolant temperature indicator ............................. 59

7.11 Trip distance counter ......................................... 60

7.12 Cruise control indicator....................................... 60

7.13 Menu................................................................ 61

7.13.1 Favorites....................................................... 61

7.13.2 Set Favorites ................................................. 62

7.13.3 Trip 1 ........................................................... 62

7.13.4 Trip 2 ........................................................... 63

7.13.5 Settings ........................................................ 63

7.13.6 Language ...................................................... 64

7.13.7 Unit settings ................................................. 64

7.13.8 Fuel Cons...................................................... 65

7.13.9 Distance ....................................................... 65

7.13.10 Temp............................................................ 66

7.13.11 Pressure ....................................................... 66

7.13.12 Service ......................................................... 67

7.13.13 Clock/Date .................................................... 67

7.13.14 Shift Light .................................................... 68

7.13.15 DRL ............................................................. 68

7.13.16 Quick Selector 1............................................ 69

7.13.17 Quick Selector 2............................................ 70

7.13.18 Extra Functions ............................................. 71

7.13.19 General Info .................................................. 71

7.13.20 Warning ........................................................ 72

7.13.21 MTC/ABS ...................................................... 72

7.13.22 Ride Mode .................................................... 73

7.14 TPMS ............................................................... 74

7.15 Heated grips (optional) ....................................... 75

7.16 Heating (optional) .............................................. 75

7.17 Quick Shift + (optional) ...................................... 76

7.18 Track (optional) ................................................. 76

7.19 Launch Control (optional) ................................... 77

7.20 Anti Wheelie Mode (optional) .............................. 77

7.21 Bluetooth

®

(optional).......................................... 78

7.22 KTM MY RIDE (optional) .................................... 78

7.23 Pairing (optional) ............................................... 79

7.24 Audio (optional)................................................. 81

7.25 Telephony (optional)........................................... 82

TABLE OF CONTENTS 5

8 ERGONOMICS .............................................................. 83

8.1 Handlebar position............................................. 83

8.2 Adjusting the handlebar position ...................... 83

8.3 Adjusting the basic position of the clutch lever ..... 85

8.4 Adjusting the basic position of the hand brake

lever ................................................................. 85

8.5 Adjusting the basic position of the foot brake

lever .............................................................. 86

8.6 Setting the step plate of the foot brake lever......... 87

8.7 Checking the basic position of the shift lever ........ 87

8.8 Adjusting the basic position of the shift lever .... 88

8.9 Setting the shift lever stub.................................. 89

8.10 Adjusting the tilt of the combination instrument ... 90

9 PREPARING FOR USE................................................... 93

9.1 Advice on first use ............................................. 93

9.2 Running in the engine ........................................ 94

9.3 Loading the vehicle............................................ 95

10 RIDING INSTRUCTIONS................................................ 97

10.1 Checks and maintenance measures when

preparing for use................................................ 97

10.2 Starting............................................................. 98

10.3 Launch Control (optional) ................................. 100

10.4 Starting off...................................................... 100

10.5 Starting off with launch control (optional)........... 100

10.6 Quickshifter+ (optional).................................... 102

10.7 Shifting, riding ................................................ 102

10.8 MSR (optional) ................................................ 107

10.9 Applying the brakes.......................................... 108

10.10 Stopping, parking............................................. 110

10.11 Transport ........................................................ 111

10.12 Refueling ........................................................ 112

11 SERVICE SCHEDULE .................................................. 115

11.1 Additional information...................................... 115

11.2 Required work ................................................. 115

11.3 Recommended work ......................................... 117

12 SUSPENSION SETTING............................................... 119

12.1 Fork/shock absorber ......................................... 119

12.2 Adjusting the compression damping of the

fork ................................................................ 119

12.3 Adjusting the rebound damping of the fork ......... 120

12.4 Compression damping of the shock absorber....... 121

12.5 Adjusting the low-speed compression damping

of the shock absorber ....................................... 122

12.6 Adjusting the high-speed compression damping

of the shock absorber ....................................... 123

12.7 Adjusting the rebound damping of the shock

absorber.......................................................... 124

12.8 Measuring the rear wheel dimension unloaded .... 124

12.9 Checking the static sag of the shock absorber..... 126

12.10 Adjusting the spring pretension of the shock

absorber ...................................................... 126

13 SERVICE WORK ON THE CHASSIS............................... 129

13.1 Lifting the motorcycle with the rear lifting gear ... 129

13.2 Removing the rear of motorcycle from the lifting

gear................................................................ 129

13.3 Lifting the motorcycle with the front lifting

gear................................................................ 130

13.4 Taking the motorcycle from the front lifting

gear................................................................ 131

TABLE OF CONTENTS 6

13.5 Raising the motorcycle with the work stand

(inserted) ........................................................ 131

13.6 Removing the motorcycle from the work stand

(inserted) ........................................................ 132

13.7 Cleaning the dust boots of the fork legs .......... 134

13.8 Removing the passenger seat ............................ 135

13.9 Mounting the passenger seat............................. 135

13.10 Removing the front rider's seat .......................... 136

13.11 Mounting the front rider's seat........................... 136

13.12 Mounting the helmet lock on the vehicle ............ 137

13.13 Removing the main silencer .......................... 137

13.14 Installing the main silencer ........................... 139

13.15 Checking the chain for dirt................................ 140

13.16 Cleaning the chain ........................................... 140

13.17 Checking the chain tension ............................... 142

13.18 Adjusting the chain tension............................... 143

13.19 Checking the chain, rear sprocket, engine

sprocket, and chain guide................................. 145

13.20 Checking/correcting the fluid level of the

hydraulic clutch............................................... 149

14 BRAKE SYSTEM ......................................................... 151

14.1 Antilock braking system (ABS) .......................... 151

14.2 Checking the brake discs .................................. 153

14.3 Checking the front brake fluid level ................... 154

14.4 Adding front brake fluid ................................ 155

14.5 Checking the front brake linings ........................ 156

14.6 Checking the rear brake fluid level..................... 157

14.7 Adding rear brake fluid ................................. 158

14.8 Checking the brake linings of the rear brake ....... 160

15 WHEELS, TIRES ......................................................... 162

15.1 Removing the front wheel .............................. 162

15.2 Installing the front wheel .............................. 163

15.3 Removing the rear wheel ............................... 166

15.4 Installing the rear wheel ................................ 167

15.5 Checking the tire condition ............................... 169

15.6 Checking the tire air pressure............................ 171

16 ELECTRICAL SYSTEM ................................................. 173

16.1 Daytime running light (DRL)............................... 173

16.2 Removing the battery .................................... 174

16.3 Installing the battery ..................................... 176

16.4 Recharging the battery .................................. 179

16.5 Changing the Race-on key battery...................... 183

16.6 Changing the main fuse.................................... 184

16.7 Changing the fuses in the fuse box .................... 187

16.8 Changing the turn signal bulb ........................... 191

16.9 Checking the headlight setting .......................... 192

16.10 Adjusting the headlight range............................ 192

16.11 Diagnostics connector ...................................... 194

16.12 ACC1 and ACC2 front....................................... 194

16.13 ACC1 and ACC2 rear ........................................ 195

17 COOLING SYSTEM ...................................................... 196

17.1 Checking the coolant level in the compensating

tank................................................................ 196

17.2 Correcting the coolant level in the

compensating tank........................................... 197

18 ENGINE TUNING ........................................................ 200

18.1 Ride Mode ...................................................... 200

18.2 Motorcycle traction control (MTC) ...................... 200

TABLE OF CONTENTS 7

18.3 Slip adjustment (optional)................................. 201

18.4 Throttle Response (optional) ............................. 201

19 SERVICE WORK ON THE ENGINE ................................ 202

19.1 Checking the engine oil level............................. 202

19.2 Changing the engine oil and oil filter, cleaning

the oil screens ............................................. 203

19.3 Adding engine oil............................................. 207

20 CLEANING, CARE ....................................................... 210

20.1 Cleaning the motorcycle ................................... 210

20.2 Checks and maintenance steps for winter

operation......................................................... 212

21 STORAGE................................................................... 214

21.1 Storage ........................................................... 214

21.2 Preparing for use after storage........................... 215

22 TROUBLESHOOTING .................................................. 216

23 TECHNICAL DATA....................................................... 218

23.1 Engine............................................................ 218

23.2 Engine tightening torques ................................. 219

23.3 Capacities ....................................................... 223

23.3.1 Engine oil ................................................... 223

23.3.2 Coolant....................................................... 223

23.3.3 Fuel ........................................................... 223

23.4 Chassis ........................................................... 223

23.5 Electrical system.............................................. 225

23.6 Tires............................................................... 225

23.7 Fork................................................................ 226

23.8 Shock absorber................................................ 227

23.9 Chassis tightening torques ................................ 228

24 DECLARATIONS OF CONFORMITY ............................... 233

24.1 EU declaration of conformity............................. 233

24.2 FCC declaration of conformity ........................... 233

25 SUBSTANCES ............................................................ 236

26 AUXILIARY SUBSTANCES ........................................... 239

27 STANDARDS .............................................................. 241

28 INDEX OF SPECIAL TERMS ......................................... 242

29 LIST OF ABBREVIATIONS............................................ 243

30 LIST OF SYMBOLS...................................................... 244

30.1 Red symbols.................................................... 244

30.2 Yellow and orange symbols................................ 244

30.3 Green and blue symbols.................................... 245

INDEX ............................................................................... 246

1 MEANS OF REPRESENTATION 8

1.1 Symbols used

The meaning of specific symbols is described below.

Indicates an expected reaction (e.g. of a work step or a function).

Indicates an unexpected reaction (e.g. of a work step or a function).

All work marked with this symbol requires specialist knowledge and technical understanding. In the interest of your

own safety, have these jobs performed by an authorized KTM workshop. There, your motorcycle will be optimally

cared for by specially trained experts using the specialist tools required.

Indicates a page reference (more information is provided on the specified page).

Indicates information with more details or tips.

Indicates the result of a testing step.

1 MEANS OF REPRESENTATION 9

1.2 Formats used

The typographical formats used in this document are explained below.

Specific name Identifies a proprietary name.

Name

®

Identifies a protected name.

Brand™ Identifies a brand available on the open market.

Underlined terms Refer to technical details of the vehicle or indicate technical terms that are explained in the

glossary.

2 SAFETY ADVICE 10

2.1 Use definition – intended use

KTM Street motorcycles are designed and constructed to meet the normal demands of regular road operation and also for use on race

courses. They are not designed for offroad use.

Info

The motorcycle is only authorized for operation on public highways in the homologated version.

2.2 Misuse

The vehicle must only be used as intended.

Dangers can arise for people, property and the environment through use not as intended.

Any use of the vehicle beyond the intended and defined use constitutes misuse.

Misuse also includes the use of operating and auxiliary fluids which do not meet the required specification for the respective use.

2.3 Safety advice

A number of safety instructions need to be followed to operate the vehicle safely. Therefore, read this manual carefully. The safety instruc-

tions are highlighted in the text and are referred to at the relevant passages.

Info

The vehicle has various information and warning labels at prominent locations. Do not remove information/warning labels. If they

are missing, you or others may not recognize dangers and may therefore be injured.

2 SAFETY ADVICE 11

2.4 Degrees of risk and symbols

Danger

Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not

taken.

Warning

Indicates a danger that is likely to lead to fatal or serious injury if the appropriate measures are not taken.

Caution

Indicates a danger that may lead to minor injuries if the appropriate measures are not taken.

Note

Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken.

Warning

Indicates a danger that will lead to environmental damage if the appropriate measures are not taken.

2 SAFETY ADVICE 12

2.5 Overview of labels

M01488-10

2 SAFETY ADVICE 13

1 Type label for USA

2 Type label for Canada

3 Information on suspension setting

4 Information on chain tension

5 Information on preparations for use

6 Information on noise emissions

7 Information on emissions control

M01497-01

Type label for USA

2 SAFETY ADVICE 14

M01498-01

Type label for Canada

M01499-01

Information on suspension setting

2 SAFETY ADVICE 15

L01472-01

Information on chain tension

L01471-01

Information on preparations for use

2 SAFETY ADVICE 16

M01500-01

Information on noise emissions

M01501-01

Information on emissions control

2.6 Reporting safety defects

If you believe that your vehicle has a defect which could cause an accident resulting in injury or death, you should immediately inform the

National Highway Traffic Safety Administration (NHTSA) in addition to notifying KTM North America, Inc.

If NHTSA receives multiple similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group of

vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your

dealer, or KTM North America, Inc.

2 SAFETY ADVICE 17

To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1–888–327–4236 or visit the website www.nhtsa.dot.gov, or

write to: NHTSA Headquarters, 1200 New Jersey Avenue, SE, West Building, Washington, DC 20590. You can also obtain other informa-

tion about motor vehicle safety from the Hotline.

2.7 Noise emission warranty

KTM Sportmotorcycle AG warrants that this exhaust system, at the time of sale, meets all applicable U.S. EPA Federal noise standards.

This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers.

Warranty claims should be directed to:

KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA

Phone: (440) 985–3553

www.ktmusa.com

KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7

Phone: (450) 441–4451 x 4250

www.ktmcanada.com

2.8 Operating noise warning

This product should be checked for necessary repair or replacement parts if the motorcycle noise has increased significantly through use.

Otherwise, the owner may become subject to penalties under the applicable ordinances.

2.9 Consumer rights

Warranty claims should be submitted to a KTM workshop. If you are not satisfied, please contact:

KTM North America, Inc., Customer Support, 1119 Milan Ave., Amherst, OH 44001, USA

Phone: (440) 985–3553

www.ktmusa.com

KTM Canada, Inc., Customer Support, 1375-1 Marie-Victorin, Saint-Bruno, QC J3V 6B7

Phone: (450) 441–4451 x 4250

www.ktmcanada.com

Different rights may apply, according to national or regional legislation.

2 SAFETY ADVICE 18

2.10 Tampering warning

Tampering with the noise control system is prohibited. Federal law prohibits the following acts or the causing thereof:

1 The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or

element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate pur-

chaser or while it is in use, or

2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those acts presumed to constitute tampering are the acts listed below:

1 Removal or puncturing of the main silencer, baffles, header pipes or any other components which conduct exhaust gases.

2 Removal or puncturing of parts of the intake system.

3 Lack of proper maintenance.

4 Replacing moving part of the vehicle, or parts of the exhaust or intake system, with parts other than those specified by the manufac-

turer.

2.11 Safe operation

Danger

Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others.

– Do not operate the vehicle if you are not fit to ride due to alcohol, drugs or medication.

– Do not operate the vehicle if you are physically or mentally impaired.

Danger

Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and death.

– Always make sure there is sufficient ventilation when running the engine.

– Use an effective exhaust extraction system when starting or running the engine in an enclosed space.

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KTM 1290 Super Duke R 2017 Owner's manual

KTM 1290 Super Duke R 2017 Owner's manual

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