Dive Rite Hurricane User manual

1

Dive Rite Hurricane Regulator

Service Manual

2

•This manual is only to be used as a guide for a trained/ certified

Dive Rite Regulator technician.

•Possession of this guide does not qualify any individual in the service of

Dive Rite Breathing Systems.

•Only qualified Dive Rite Dealers can Service Dive Rite Products.

•Improper servicing can lead to serious injury or death.

Warning

3

Table of contents

• Pages 4-17 Disassembling the Second stage

• Pages 18-29 Assembling the Second Stage

• Pages 33-46 Disassembling the First Stage

• Pages 48- 57 Assembling the First Stage

4

Note the location of plugs and

hoses.

Remove all low pressure hoses.

Remove high pressure hoses and

remaining port plugs.

5

1) Remove the LP hose using

17 mm and 14 mm wrenches

2) Remove the mouthpiece

6

3) Remove the locking ring, Washer, Cover and Diaphragm

7

4) Using a 17mm wrench loosen the

Locking Nut

5) Remove the Locking Nut, Spacing

Collar and “O” ring

8

6) Remove the entire Lever arm/

Poppet assembly by first pressing

the lever arm down and pushing

the assembly out through the

Adjustment side.

9

Take note of the opening on the assembly in relation to the lever arm

10

8) Remove the end cap from the adjustment knob with a small screwdriver

9) Using a Phillips head screwdriver remove the locking screw

11

10) Using a 16 mm and 17mm

set of wrenches loosen the Adjustment

Housing.

11) Remove the Deflector

12

12) Remove the balance chamber

Adjuster using 7mm socket or nut

driver

Note: it is not necessary to use the

Ratchet

Balance chamber

13

13) Remove the “O” ring from

The deflector

14) Remove the “O” rings from the

Adjustment housing

14

15) Remove the Poppet

Assembly, Spring and

Balance chamber

16) Remove the lever arm

15

17) Insert a 5mmm wrench and

Unscrew the valve seat inside the

Poppet chamber

18) After loosening the valve seat

It will be necessary to push the seat

Out with the tip of a pencil

16

19) Remove “O” ring

20)Remove Exhaust Tee

By gently pulling

21) Inspect Exhaust valve

17

Warning!!! Only original Dive Rite parts are to be used

All parts that are removed from the

serviced regulator and replaced by those

in the parts kits are to be returned to Dive

Rite.

Remaining parts should be cleaned in a

solution compatible with Nitrox use.

All points of lubrication should use a

Nitrox compatible lubricant.

This completes disassembly of the hurricane second stage

18

Assembling the Dive Rite Hurricane Second Stage

1) Begin by installing exhaust valve

19

2) Install the exhaust tee, insuring that

The tee edge is under the rim

Rim

Properly installed

20

3) Install lever arm take note of the orientation to the opening

on the tube

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Dive Rite Hurricane User manual

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