Cebora Spot 2500 is a versatile spot welding machine designed for professional use in auto body repair, specifically for working on steel bodies. It allows users to eliminate dents or bulges from just one side of the body, making it a valuable tool for auto body repair professionals.
With its various functions, Cebora Spot 2500 offers a range of capabilities:
-
Pulse heating: Delivering three consecutive pulses at fixed intervals, this function is suitable for working with thick sheet metal.
-
Rosette spot-welding: Designed for traction on sheet metal, this function aids in mounting the hammer on the gun and fastening the three-pointed rosette to the hammer head.
Cebora Spot 2500 is a versatile spot welding machine designed for professional use in auto body repair, specifically for working on steel bodies. It allows users to eliminate dents or bulges from just one side of the body, making it a valuable tool for auto body repair professionals.
With its various functions, Cebora Spot 2500 offers a range of capabilities:
-
Pulse heating: Delivering three consecutive pulses at fixed intervals, this function is suitable for working with thick sheet metal.
-
Rosette spot-welding: Designed for traction on sheet metal, this function aids in mounting the hammer on the gun and fastening the three-pointed rosette to the hammer head.
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1 SAFETY PRECAUTIONS
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6?and must be used solely for professional
purposes in an industrial environment. There may be
potential difficulties in ensuring electromagnetic com-
patibility in non-industrial environments.
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2 GENERAL DESCRIPTIONS
2.1 SPECIFICATIONS
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2.2 EXPLANATION OF THE TECHNICAL SPECIFICA-
TIONS LISTED ON THE MACHINE PLATE
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S
INSTRUCTION MANUAL FOR SPOT WELDING MACHINE
6
2.3 DESCRIPTION OF PROTECTIVE DEVICES
2.3.1 Thermal protection
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3 INSTALLATION
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45FBE5876HEE8AG"
Pacemaker wearers are prohibited from using the
machine or approach the cables
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4 DESCRIPTION OF THE EQUIPMENT
A- Key to select the operator “USER”.
B- LED. ,<:A4?FG;846G<I4G<BABEF;HG7BJAB9G;8BC8E
4GBEF8?86G<BA9HA6G<BA
C- Key. Activates the pulse heating function
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D-LED. Signals activation of the pulse heating fun-
tion. BEBC8E4G<BAE847P@4AH4?S4HGB@4G<69HA6
G<BAQ%O
E- LED. Signals activation of the rosette spot-weld-
ing functionBEBC8E4G<BAE847P@4AH4?S4HGB
@4G<69HA6G<BAQ%O
F- Key. Activates the rosette spot-welding function.
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&<A<@H@&4K<@H@
G- LED Signals activation of the insert spot-welding
functionBEBC8E4G<BAE847P@4AH4?S4HGB@4G<6
9HA6G<BAQ%O
H- Key. Activates the insert spot-welding function.
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I- LED. Signals activation of the metal pressing
functionBEBC8E4G<BAE847P@4AH4?S4HGB@4G<6
9HA6G<BAQ%O
L- Key. Activates the sheet metal pressing function.
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M- LED. Signals activation of the sheet metal heat-
ing function. BEBC8E4G<BAE847P@4AH4?S4HGB
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N- Key. Activates the sheet metal heating function.
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O- Automatic mode or manual selection key.
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@B78PMANQG;8%P ?<:;GF
NOTE: HCBACBJ8EFBHE68FG4EGHCG;8%F9?4F;
<A7<64G<A:PFG4A75LQFG4GHFG;8@46;<A8<FBAJ<G;
ABIB?G4:84J4<G<A:6B@@4A7F
,8?86G4ABC8E4G<A:9HA6G<BA
Selecting 58GJ88A@4AH4?4A74HGB@4G<6@B78
G4>8FC?4685LCE8FF<A:G;8O key
Manual mode @84AFG;4GBA68G;89HA6G<BA<F
F8?86G87, spot-welding is controlled by the trig-
gerG;8%G;4G<A7<64G8FG;89HA6G<BA6;B<68
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controlled by the torch trigger"AE8?4G<BAGBG;<F
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1) Flashing G;8@46;<A87B8FABG78?<I8EIB?G4:8-;<F
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?<A8FPFG4A75LQ
2) NOT flashing G;8@46;<A878?<I8EFE87H687IB?G4:8
4A7GB64EELBHGG;8=B5F8G5LG;8BC8E4GBE<G4HGB
@4G<64??L@4>8FFHE8G;8E8<F6BAG46G58GJ88AG;8
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F8GG<A:AH@8E<64??L4A7G;8>8LFT and S are
active.
NOTE: In automatic mode, BA6849HA6G<BA<F8A45?87,
G;8@46;<A8:8A8E4G8F4?BJIB?G4:8G;4GF8EI8FGB
6;86>G;86BAG46G58GJ88AG;8:HA4A7G;8JBE>
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9B??BJF
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BAG;8JBE>C<868
%8GG;8@46;<A8C8E9BE@G;8=B5
%<9GHC9EB@G;8JBE><A:CBF<G<BAand do not rest
the gun in zones that might accidentally come
into contact with earth.
P- LED which signals manual mode.
Q- LED which signals automatic mode.
R- Display shows the settings made with the keys S
and T.
S- Key increases the values shown on the display R.
T- Key reduces the values shown on the display R.
U-V- Power sockets for earth cable and spot-weld-
ing gun.
W- 3-pin socket GBJ;<6;GB6BAA86GG;8@4?8C4G6;
6BAA86GBEB9G;8FCBGJ8?7<A::HAessential for
manual mode.
Warning: HF8BA?LBE<:<A4?GBE6;8FBG;8EF@<:;G
74@4:8G;8@46;<A8
X- Switch G;4GGHEAFG;8@46;<A8BA4A7B99
Y- &4<AF645?8.
5 EARTH CONNECTION
The earth cable must be fastened as close as poss-
ble to the point where you will be working.
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68874F9B??BJF
BEmanual mode %P ?<G
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4E8449G8E9<EFGE8@BI<A:4??C4<AG
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+4<F8G;8:HA4A7GHEAG;8AHGF6E8J87BAGBG;8
84EG;CEB586?B6>J<F8
BEautomatic mode%Q <F?<G
4FG8A4AL8?86GEB78GBG;8J8?7<A::HA
)E8FFG;85HGGBAHG;8%G FGBCF9?4F;<A:
.F8G;8>8LT GB47=HFGG;8G<@8GBG;8@<A<@H@
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8
+8FGG;8:HAA84EG;884EG;J4<G9BEG;8@46;<A8GB
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+4<F8G;8:HA4A7GHEAG;8AHGF6E8J87BAGBG;8
84EG;CEB586?B6>J<F8
6 WORKING WITH MULTIPLE OPERATORS
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@46;<A8J<G;7<998E8AGF8GG<A:FG;<F<FJ;LG;8.,+
9HA6G<BAJ4F<AGEB7H687
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I4?H8F4?J4LFE86BE7<A:G;8?4FGI4?H8F8G9BE846;CEB
:E4@4A79BE846;BC8E4GBE?8I8?
-;8%B ?<:;GF<9G;8@46;<A8<F58<A:HF875L4A
BC8E4GBEE<89?LCE8FF<A:G;8>8LA 64HF8FG;87<FC?4LR
GBF;BJG;8?8GG8EL 9B??BJ875L4AH@58EJ;<6;<FG;8
BA8F8?86G875LG;8HF8E)E8FF<G5E<89?L4:4<AGB6BA
9<E@G;8BC8E4GBE4A7E88A45?8HF8B9G;8CBJ8E
FBHE68
How operator recognition works.
E<89?LCE8FF<A:P5E<89Q@84AF?8FFG;4AF86G;8
5HGGBAA .,+64HF8FG;87<FC?4LR GF;BJ G;8
455E8I<4G<BA L1 ?8I8?4A7%<FB99CE8FF<A:G;8
,>8L46G<I4G8F?8I8?4A746G<I4G8FG;89HA6G<BA-;8
%B ?<:;GF4A7G;87<FC?4LR F;BJF G;8455E8I<4G<BA
L2. )E8FF<A:G;8>8LA 6BA9<E@FG;8?8I8?F;BJABAG;8
7<FC?4L4A78A45?8FCBJ8EFBHE68BC8E4G<BA
-;8BC8E4GBE@4L46G<I4G8F8?86G4A747=HFGG;8
78F<E879HA6G<BAF-;8F8GG<A:F4E8F4I87<AG;8I4E<BHF
BC8E4G<A:@B78FJ;8A8I8EG;89HA6G<BA6;4A:8FBE
F86BA7F49G8EG;8?4FG47=HFG@8AG
Let us imagine that operator 1 has stopped using the
machine, and a second operator wishes to set up his
or her work.
-;8%B ?<:;GFGBF<:A4?GBG;8F86BA7BC8E4GBEG;4G
G;8@46;<A8<F4?E847L58<A:HF875L46B??84:H8F;8
G;8ACE8FF8FG;8>8LA<FC?4LR F;BJFG;8455E8I<4
G<BAPL2Q455E8I<4G<BAB9G;8BC8E4GBEJ;B<FHF<A:G;8
@46;<A8,;8F8?86GF?8I8?P%Q 4A7 6BA9<E@F<G5L
CE8FF<A:G;8>8LAGG;<FCB<AGG;8@46;<A8FH::8FGF
G;8F8GG<A:F6BEE8FCBA7<A:GBG;8I4E<BHF9HA6G<BAFF8G
<APL3Q4GG;<FCB<AGG;8A8JHF8E@4LF8G;<FBE;8E
47=HFG@8AGFJ<G;BHG6;4A:<A:G;8F8GG<A:F4?E847L
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GBF8?86GG;8@46;<A89HA6G<BAFJ<G;BHG@BI<A:9EB@G;8
JBE><A:CBF<G<BA
7 MAINTENANCE
$88C4??<AFGEH6G<BAF4A79<:HE8FBAG;8J8?7<A:@46;<A8
6?84E4A7?8:<5?8-;8@4<AF645?84A7J8?7<A:645?8F
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6?4@CF4A7:HA<ACHG??@4<AG8A4A68BC8E4G<BAF@HFG
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89BE8E8@BI<A:G;8C4A8?F@4>8FHE8G;4GG;8@46;<A8
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-;88?86GEB78F<AHF8@HFG589E8DH8AG?L6?84A87B998E
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,)+20-+'(+,(%/'-,('-!)"'-
)+-,
9
48
49
pos DEScRiZiONE DEScRiPTiON
01 FASCIONE HOUSING
02 COPERCHIO COVER
03 SUPPORTO MANICO HANDLE SUPPORT
04 MANICO HANDLE
05 PANNELLO POSTERIORE BACK PANEL
06 PRESSACAVO STRAIN RELIEF
07 CAVO RETE POWER CORD
08 INTERRUTTORE SWITCH
09 COPERTURA COVER
10 CORNICE FRAME
11 PANNELLO ALETTATO FINNED PANEL
12 CIRCUITO FILTRO FILTER CIRCUIT
13 SUPPORTO CIRCUITO CIRCUIT BOARD SUPPORT
14 CIRCUITO DI POTENZA POWER CIRCUIT
15 TRASFORMATORE TRANSFORMER
16 FONDO BOTTOM
17 PIEDE IN GOMMA RUBBER FOOT
18 PANNELLO ANTERIORE FRONT PANEL
19 CIRCUITO DI CONTROLLO CONTROL CIRCUIT
20 PRESA TBE 35.50.70 TBE 35.50.70 SOCKET
21 CONNETTORE CONNECTOR
22 TERMOSTATO THERMOSTAT
23 CAVO MASSA EARTH CABLE
24 KIT ACCESSORI ACCESSORIES KIT
25 CONNETTORE CONNECTOR
26 SPINA VOLANTE WANDER PLUG
27 MANDRINO HOOK
28 LEVA PULSANTE TORCIA TORCH LEVER
29 IMPUGNATURA DESTRA RH HANDGRIP
30 PULSANTE SWITCH
31 COPERTURA COVER
32 MICRO INTERRUTTORE MICRO SWITCH
33 IMPUGNATURA SINISTRA LH HANDGRIP
34 CAVO DI PUNTATURA SPOT-WELD CABLE
35 MARTELLO BATTENTE SLIDING HAMMER
36 MANDRINO PUNTATURA SPOT-WELD HOLDER
37 PROTEZIONE ANTERIORE FRONT PROTECTION
When ordering spare parts please always state the machine item
and serial number and its purchase data, the spare part position
and the quantity.
La richiesta di pezzi di ricambio deve indicare sempre: numero di
articolo, matricola e data di acquisto della macchina, posizione e
quantità del ricambio.
50
51
CODIFICA COLORI WIRING DIAGRAM
CABLAGGIO ELETTRICO COLOUR CODE
'+( %$
+(,,( +
+" "( +2
"'( 0!"-
/+ +'
/"(% ).+)%
"%%( 2%%(0
! %. %.
$ &++(' +(0'
# +'"( (+'
" +(, )"'$
CODIFICA COLORI WIRING DIAGRAM
CABLAGGIO ELETTRICO COLOUR CODE
% +(,'+( )"'$%$
& +" "(/"(% +2).+)%
' "'(/"(% 0!"-).+)%
( "'('+( 0!"-%$
) +" "(%. +2%.
* "'(+(,,( 0!"-+
+ +" "(+(,,( +2+
, "'(%. 0!"-%.
- '+(%. %$%.
. "%%(/+ 2%%(0 +'
/ 33.++( %.
52
CEBORA S.p.A /<4A7E84BFG447E<4AB7< E4A4EB?BB?B:A4"G4?L
-8?4K
JJJ685BE4<G8@4<?685BE4685BE4<G
-
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Cebora Spot 2500 is a versatile spot welding machine designed for professional use in auto body repair, specifically for working on steel bodies. It allows users to eliminate dents or bulges from just one side of the body, making it a valuable tool for auto body repair professionals.
With its various functions, Cebora Spot 2500 offers a range of capabilities:
-
Pulse heating: Delivering three consecutive pulses at fixed intervals, this function is suitable for working with thick sheet metal.
-
Rosette spot-welding: Designed for traction on sheet metal, this function aids in mounting the hammer on the gun and fastening the three-pointed rosette to the hammer head.
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