Sanyo SAP-KMRV96EH Technical & Service Manual

Category
Hardware cooling accessories
Type
Technical & Service Manual
IMPORTANT
These air conditioners employ new
refrigerant R410A.
Pay special attention when
servicing the unit.
Wall mounted type
KMHS0772
KMHS0972
KMHS1272
KMHS1872
KMHS2472
< Applicable Indoor Units >
TECHNICAL & SERVICE MANUAL
OUTDOOR UNIT : CMH1972
CMH2472
CMH3172
DC INVERTER MULTI-SYSTEM AIR CONDITIONER
FILE NO.
Destination: North America
Product Code No.
1 852 330 30
1 852 330 31
1 852 330 32
REFERENCE NO.
SM700660-04
Capacity at 230V
19,100 BTU/h
23,200 BTU/h
30,600 BTU/h
Outdoor Model No.
CMH1972
CMH2472
CMH3172
NOTE
CMH1972
CMH2472
CMH3172
For details about the combination, refer to
"Unit Combination Table" in the Appendix
of this manual.
When Wiring
ELECTRICAL SHOCK CAN CAUSE
SEVERE PERSONAL INJURY OR DEATH.
ONLY A QUALIFIED, EXPERIENCED
ELECTRICIAN SHOULD ATTEMPT TO
WIRE THIS SYSTEM.
SPECIAL PRECAUTIONS
This symbol refers to a hazard or
unsafe practice which can result
in severe personal injury or death.
This symbol refers to a hazard
or unsafe practice which can
result in personal injury or
product or property damage.
CAUTION
CAUTION
WARNING
WARNING
Important!
Please Read Before Starting
This air conditioning system meets strict safety and operating
standards. As the installer or service person, it is an
important part of your job to install or service the system so it
operates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning.
Follow each installation or repair step exactly as shown.
Observe all local, state, and national electrical codes.
Pay close attention to all warning and caution notices given
in this manual.
If Necessary, Get Help
These instructions are all you need for most installation
sites and maintenance conditions. If you require help for
a special problem, contact our sales/service outlet or
your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for
improper installation or maintenance service, including
failure to follow the instructions in this document.
Do not supply power to the unit until all wiring and tubing
are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this
system. Carefully refer to the wiring diagram and these
instructions when wiring. Improper connections and
inadequate grounding can cause accidental injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause
overheating at connection points and a possible fire
hazard.
Install a protective leakage breaker depending on the
installation location (especially a damp or humid
location). If a leakage breaker is not installed, electric
shock can occur.
When Transporting
Be careful when picking up and moving the indoor and
outdoor units. Get a partner to help, and bend your knees
when lifting to reduce strain on your back. Sharp edges or thin
aluminum fins on the air conditioner can cut your fingers.
When Installing
In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s
weight. It may be necessary to construct a strong wood or
metal frame to provide added support.
In a Room
Properly insulate any tubing run inside a room to prevent
"sweating" that can cause dripping and water damage to walls
and floors.
In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a
solid, level foundation for the outdoor unit. This prevents water
damage and abnormal vibration.
In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal
frame. Provide a suitable air baffle.
In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than
drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the
flare and union tubes before connecting them, then tighten
the nut with a torque wrench for a leak-free connection.
Check carefully for leaks before starting the test run.
When Servicing
Tu rn the power off at the main power box (mains) before
opening the unit to check or repair electrical parts and
wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check
that no metal scraps or bits of wiring have been left inside
the unit being serviced.
Others
Ventilate any enclosed areas when installing or testing the
refrigeration system. Escaped refrigerant gas, on contact
with fire or heat, can produce dangerously toxic gas.
Confirm upon completing installation that no refrigerant gas
is leaking. If escaped gas comes in contact with a stove,
gas water heater, electric room heater or other heat source,
it can produce dangerously toxic gas.
2
Table of Contents
4
5
6
12
15
16
19
22
36
39
42
45
50
53
54
55
56
60
61
62
63
63
64
66
67
67
A-1
A-2
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Page
APPLICABLE INDOOR UNITS
1. OPERATING RANGE
2. SPECIFICATIONS
2-1. Unit Specifications
2-2. Major Component Specifications
2-3. Other Component Specifications
3. DIMENSIONAL DATA
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
5. PERFORMANCE DATA
5-1. Temperature Charts
5-2. Cooling Capacity
5-3. Heating Capacity
6. ELECTRICAL DATA
6-1. Electric Wiring Diagrams
7. FUNCTIONS
7-1. Explanation of Functions
7-2. Protective Functions
8. TROUBLESHOOTING
8-1. Precautions before Performing Inspection or Repair
8-2. Trouble Diagnosis by Error Monitop Lamps
8-3. Checking the Outdoor System
8-4. Trouble Diagnosis of Each Part
8-5. Trouble Diagnosis of Fan Motor
9. REFRIGERANT R410A:
SPECIAL PRECAUTIONS WHEN SERVICING UNIT
9-1. Characteristics of New Refrigerant R410A
9-2. Checklist before Servicing
9-3. Tools Specifically for R410A
9-4. Tubing Installation Procedures
9-5. In Case of Compressor Malfunction
9-6. In Case Refrigerant is Leaking
9-7. Charging Additional Refrigerant
9-8. Retro-Fitting Existing Systems
APPENDIX A INSTALLATION INSTRUCTIONS
APPENDIX B UNIT COMBINATION TABLES
3
APPLICABLE INDOOR UNITS
CMH1972
CMH2472
CMH3172
Multi-Outdoor Unit
Indoor Unit
 
 
 
3-Room
4-Room
4-Room
KMHS0772
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
YES
YES
KMHS0972 KMHS1272 KMHS1872 KMHS2472
NOTE
The table lists the wall-mounted type of indoor units as representative models.
4
95 °F D.B. / 71 °F W.B.
67 °F D.B. / 57 °F W.B.
80 °F D.B. / 67 °F W.B.
_
D.B. /
_
W.B.
1. OPERATING RANGE
Maximum
Minimum
Maximum
Minimum
115 °F D.B.
67 °F D.B.
75 °F D.B. / 65 °F W.B.
0 °F D.B.
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Cooling
Heating
5
2. SPECIFICATIONS
2-1. Unit Specifications
Outdoor Unit CMH1972
Indoor Unit KMHS0972
× 3
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Refrigerant / Amount charged at shipment Ib. (g)
Refrigerant Control
( 11,600 to 24,800 )
( 3.40 to 7.30 )
6.7
1,500
7.7
1,735
19,100
5.60
24,800
7.30
( 9,800 to 19,100 )
( 2.90 to 5.60 )
Shipping Volume
Cooling Heating
16,300
2,800
Cooling Heating
Net
Shipping
Package Dimensions
Weight
Height
× Width × Depth
Height
× Width × Depth
Ib. (kg)
Ib. (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
230V Single-Phase 60Hz
inch
-
-
187 to 253
Dimensions & Weight (Outdoor Unit)
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity
Latent Capacity
WPower Input
V
A
Available Voltage Range
Running Amperes
Narrow tube
Wide tube
Refrigerant inch (mm)
Tube Diameter inch (mm)
143.3
152.1
12.71
(65.0)
(69.0)
(0.36)
(740
× 900 × 320)
33-27/32
× 40-5/8 × 16-1/4
(860
× 1,032 × 413)
29-1/8
× 35-7/16 × 12-19/32
1/4 (6.35)
× 3
3/8 (9.52)
× 3
ft. (m)Max. allowable tubing length per unit
Flare Type
82 (25)
R410A / 6.17 (2,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
dB-A
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features (Outdoor Unit)
HSPF
Compressor Locked Rotor Amperes
BTU/Wh
BTU/h
Performance
- 7.7
%Power Factor 98 98
A 14.5
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 13 -
3-Room Multi Outdoor UnitType
3Number of Connectable Indoor Units
3Number of Operatable Indoor Units
1,707 (2,900) 1,707 (2,900)Air Circulation (High) ft
3
/min (m
3
/h)
Fuse or Circuit Breaker Capacity A 20
Operation Sound (High) Cool/Heat 50 / 52
Remarks:
1. The Values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Indoor Unit : KMHS0972 3units Outdoor Unit : CMH1972 1unit
2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B Heating : Indoor air temp. 70°F D.B.
Outdoor air temp. 95°F D.B./ 75°F W.B. Outdoor air temp. 47°F D.B./ 43°F W.B.
< 230V >
6
Outdoor Unit CMH1972
Indoor Unit KMHS0972
× 3
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Refrigerant / Amount charged at shipment Ib. (g)
Refrigerant Control
( 11,600 to 24,800 )
( 3.40 to 7.30 )
7.4
1,500
8.5
1,735
19,100
5.60
24,800
7.30
( 9,800 to 19,100 )
( 2.90 to 5.60 )
Shipping Volume
Cooling Heating
16,300
2,800
Cooling Heating
Net
Shipping
Package Dimensions
Weight
Height
× Width × Depth
Height
× Width × Depth
Ib. (kg)
Ib. (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
208V Single-Phase 60Hz
inch
-
-
187 to 253
Dimensions & Weight (Outdoor Unit)
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity
Latent Capacity
WPower Input
V
A
Available Voltage Range
Running Amperes
Narrow tube
Wide tube
Refrigerant inch (mm)
Tube Diameter inch (mm)
143.3
152.1
12.71
(65.0)
(69.0)
(0.36)
(740
× 900 × 320)
33-27/32
× 40-5/8 × 16-1/4
(860
× 1,032 × 413)
29-1/8
× 35-7/16 × 12-19/32
1/4 (6.35)
× 3
3/8 (9.52)
× 3
ft. (m)Max. allowable tubing length per unit
Flare Type
82 (25)
R410A / 6.17 (2,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features (Outdoor Unit)
HSPF
Compressor Locked Rotor Amperes
BTU/Wh
BTU/h
Performance
- 7.7
%Power Factor 98 98
A 14.5
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 13 -
3-Room Multi Outdoor UnitType
3Number of Connectable Indoor Units
3Number of Operatable Indoor Units
1,707 (2,900) 1,707 (2,900)Air Circulation (High) ft
3
/min (m
3
/h)
Fuse or Circuit Breaker Capacity A 20
Operation Sound (High) Cool/Heat 50 / 52
Remarks:
1. The Values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Indoor Unit : KMHS0972 3units Outdoor Unit : CMH1972 1unit
2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B Heating : Indoor air temp. 70°F D.B.
Outdoor air temp. 95°F D.B./ 75°F W.B. Outdoor air temp. 47°F D.B./ 43°F W.B.
< 208V >
dB-A
7
Outdoor Unit CMH2472
Indoor Unit KMHS0972
× 3
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Refrigerant / Amount charged at shipment Ib. (g)
Refrigerant Control
( 11,600 to 29,200 )
( 3.40 to 8.60 )
9.0
2,040
10.1
2,270
23,200
6.80
29,200
8.60
( 9,800 to 23,200 )
( 2.90 to 6.80 )
Shipping Volume
Cooling Heating
Cooling Heating
Net
Shipping
Package Dimensions
Weight
Height
× Width × Depth
Height
× Width × Depth
Ib. (kg)
Ib. (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
230V Single-Phase 60Hz
inch
-
-
187 to 253
Dimensions & Weight (Outdoor Unit)
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity
Latent Capacity
WPower Input
V
A
Available Voltage Range
Running Amperes
Narrow tube
Wide tube
Refrigerant inch (mm)
Tube Diameter inch (mm)
143.3
152.1
12.71
(65.0)
(69.0)
(0.36)
(740
× 900 × 320)
33-27/32
× 40-5/8 × 16-1/4
(860
× 1,032 × 413)
29-1/8
× 35-7/16 × 12-19/32
1/4 (6.35)
× 4
3/8 (9.52)
× 3 + 1/2 (12.7) × 1
ft. (m)Max. allowable tubing length per unit
Flare Type
82 (25)
R410A / 6.17 (2,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features (Outdoor Unit)
HSPF
Compressor Locked Rotor Amperes
BTU/Wh
BTU/h
Performance
- 7.7
%Power Factor 98 98
A 14.5
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 13 -
4-Room Multi Outdoor UnitType
4Number of Connectable Indoor Units
3Number of Operatable Indoor Units
1,707 (2,900) 1,707 (2,900)Air Circulation (High) ft
3
/min (m
3
/h)
Fuse or Circuit Breaker Capacity A 20
Operation Sound (High) Cool/Heat 50 / 52
Remarks:
1. The Values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Indoor Unit : KMHS0972 3units Outdoor Unit : CMH2472 1unit
2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B Heating : Indoor air temp. 70°F D.B.
Outdoor air temp. 95°F D.B./ 75°F W.B. Outdoor air temp. 47°F D.B./ 43°F W.B.
< 230V >
19,600
3,600
dB-A
8
Outdoor Unit CMH2472
Indoor Unit KMHS0972
× 3
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Refrigerant / Amount charged at shipment Ib. (g)
Refrigerant Control
( 11,600 to 29,200 )
( 3.40 to 8.60 )
10.0
2,040
11.1
2,270
23,200
6.80
29,200
8.60
( 9,800 to 23,200 )
( 2.90 to 6.80 )
Shipping Volume
Cooling Heating
19,600
3,600
Cooling Heating
Net
Shipping
Package Dimensions
Weight
Height
× Width × Depth
Height
× Width × Depth
Ib. (kg)
Ib. (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
208V Single-Phase 60Hz
inch
-
-
187 to 253
Dimensions & Weight (Outdoor Unit)
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity
Latent Capacity
WPower Input
V
A
Available Voltage Range
Running Amperes
Narrow tube
Wide tube
Refrigerant inch (mm)
Tube Diameter inch (mm)
143.3
152.1
12.71
(65.0)
(69.0)
(0.36)
(740
× 900 × 320)
33-27/32
× 40-5/8 × 16-1/4
(860
× 1,032 × 413)
29-1/8
× 35-7/16 × 12-19/32
1/4 (6.35)
× 4
3/8 (9.52)
× 3 + 1/2 (12.7) × 1
ft. (m)Max. allowable tubing length per unit
Flare Type
82 (25)
R410A / 6.17 (2,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features (Outdoor Unit)
HSPF
Compressor Locked Rotor Amperes
BTU/Wh
BTU/h
Performance
- 7.7
%Power Factor 98 98
A 14.5
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 13 -
4-Room Multi Outdoor UnitType
4Number of Connectable Indoor Units
3Number of Operatable Indoor Units
1,707 (2,900) 1,707 (2,900)Air Circulation (High) ft
3
/min (m
3
/h)
Fuse or Circuit Breaker Capacity A 20
Operation Sound (High) Cool/Heat 50 / 52
Remarks:
1. The Values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Indoor Unit : KMHS0972 3units Outdoor Unit : CMH2472 1unit
2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B Heating : Indoor air temp. 70°F D.B.
Outdoor air temp. 95°F D.B./ 75°F W.B. Outdoor air temp. 47°F D.B./ 43°F W.B.
< 208V >
dB-A
9
Outdoor Unit CMH3172
Indoor Unit KMHS0972
× 4
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Refrigerant / Amount charged at shipment Ib. (g)
Refrigerant Control
( 11,600 to 32,000 )
( 3.40 to 9.40 )
12.3
2,800
10.3
2,350
30,600
9.00
32,000
9.40
( 9,800 to 30,600 )
( 2.90 to 9.00 )
Shipping Volume
Cooling Heating
25,800
4,800
Cooling Heating
Net
Shipping
Package Dimensions
Weight
Height
× Width × Depth
Height
× Width × Depth
Ib. (kg)
Ib. (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
230V Single-Phase 60Hz
inch
-
-
187 to 253
Dimensions & Weight (Outdoor Unit)
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity
Latent Capacity
WPower Input
V
A
Available Voltage Range
Running Amperes
Narrow tube
Wide tube
Refrigerant inch (mm)
Tube Diameter inch (mm)
180.8
189.6
15.18
(82.0)
(86.0)
(0.43)
(890
× 900 × 320)
39-3/4
× 40-5/8 × 16-1/4
(1,010
× 1,032 × 413)
35-1/32
× 35-7/16 × 12-19/32
1/4 (6.35)
× 4
3/8 (9.52)
× 2 + 1/2 (12.7) × 2
ft. (m)Max. allowable tubing length per unit
Flare Type
100 (30.5)
R410A / 8.38 (3,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features (Outdoor Unit)
HSPF
Compressor Locked Rotor Amperes
BTU/Wh
BTU/h
Performance
- 7.7
%Power Factor 99 99
A 17.0
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 16 -
4-Room Multi Outdoor UnitType
4Number of Connectable Indoor Units
4Number of Operatable Indoor Units
1,942 (3,300) 1,807 (3,070)Air Circulation (High) ft
3
/min (m
3
/h)
Fuse or Circuit Breaker Capacity A 20
Operation Sound (High) Cool/Heat 53 / 52
Remarks:
1. The Values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Indoor Unit : KMHS0972 4units Outdoor Unit : CMH3172 1unit
2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B Heating : Indoor air temp. 70°F D.B.
Outdoor air temp. 95°F D.B./ 75°F W.B. Outdoor air temp. 47°F D.B./ 43°F W.B.
< 230V >
dB-A
10
Outdoor Unit CMH3172
Indoor Unit KMHS0972
× 4
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor
Refrigerant / Amount charged at shipment Ib. (g)
Refrigerant Control
( 11,600 to 32,000 )
( 3.40 to 9.40 )
13.6
2,800
11.4
2,350
28,600
8.40
32,000
9.40
( 9,800 to 28,600 )
( 2.90 to 8.40 )
Shipping Volume
Cooling Heating
24,200
4,400
Cooling Heating
Net
Shipping
Package Dimensions
Weight
Height
× Width × Depth
Height
× Width × Depth
Ib. (kg)
Ib. (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
208V Single-Phase 60Hz
inch
-
-
187 to 253
Dimensions & Weight (Outdoor Unit)
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity
Latent Capacity
WPower Input
V
A
Available Voltage Range
Running Amperes
Narrow tube
Wide tube
Refrigerant inch (mm)
Tube Diameter inch (mm)
180.8
189.6
15.18
(82.0)
(86.0)
(0.43)
(890
× 900 × 320)
39-3/4
× 40-5/8 × 16-1/4
(1,010
× 1,032 × 413)
35-1/32
× 35-7/16 × 12-19/32
1/4 (6.35)
× 4
3/8 (9.52)
× 2 + 1/2 (12.7) × 2
ft. (m)Max. allowable tubing length per uint
Flare Type
100 (30.5)
R410A / 8.38 (3,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features (Outdoor Unit)
HSPF
Compressor Locked Rotor Amperes
BTU/Wh
BTU/h
Performance
- 7.7
%Power Factor 99 99
A 17.0
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 16 -
4-Room Multi Outdoor UnitType
4Number of Connectable Indoor Units
4Number of Operatable Indoor Units
1,942 (3,300) 1,807 (3,070)Air Circulation (High) ft
3
/min (m
3
/h)
Fuse or Circuit Breaker Capacity A 20
Operation Sound (High) Cool/Heat 53 / 52
Remarks:
1. The Values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual.
Indoor Unit : KMHS0972 4units Outdoor Unit : CMH3172 1unit
2. Rating conditions are: Cooling : Indoor air temp. 80°F D.B./ 67°F W.B Heating : Indoor air temp. 70°F D.B.
Outdoor air temp. 95°F D.B./ 75°F W.B. Outdoor air temp. 47°F D.B./ 43°F W.B.
< 208V >
dB-A
11
Outdoor Unit CMH1972
2-2-1. Outdoor Unit
Control PCB
Control Circuit Fuse
Controls
Part No.
Microprocessor
250V 25A
CB-CMH1972
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Pints (cc)
-
Micro F
VAC
External Finish Acrylic baked-on enamel finish
FV50S ... 1.91 (900)
-
-
Internal Controller
Yes
Yes
Aluminum Plate Fin / Copper Tube
2
18.1
Face Area
ft
2
(m
2
)
6.40 (0.595)
Coil
Rows
Fins per inch
Heat Exchanger Coil
SIC-71FW-D490-1 ... 1
Compressor Oil ... Amount
8
90
750 / 750
Ohm
DC Motor
Type
Compressor Model / Nominal Output
Compressor
Coil Resistance (Ambient Temp. 68 °F (20 °C))
Ohm
DC Twin Rotary (Hermetic)
5KD240XAB21 / 1,700W
U - V :
V - W :
W - U :
0.720
0.708
0.726
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Safety Device
Micro F
VAC
Run Capacitor
Crankcase Heater
Yes
Yes
Yes
Overload Relay
CS-7LN115
Model
Operation Temp.
Open : 239 °F (115 °C), Close : 212 °F (100 °C)
-
-
230V 30W
1 ... D18-1/8 (D460)
Fan
Propeller
Q'ty ... Dia. inch (mm)
Type
Type
Over-Current Protection
Over-Heat Protection
(Ambient Temp. 68 °F (20 °C))
Fan Motor
Nominal Output
Coil Resistance
Safety Device
Rough Measure RPM (Cool / Heat)
Run Capacitor
Type
Model ... Q'ty
No. of Poles
W
2-2. Major Component Specifications
12
Outdoor Unit CMH2472
Control PCB
Control Circuit Fuse
Controls
Part No.
Microprocessor
250V 25A
CB-CMH2472
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Pints (cc)
-
Micro F
VAC
External Finish Acrylic baked-on enamel finish
FV50S ... 1.91 (900)
-
-
Internal Controller
Yes
Yes
Aluminum Plate Fin / Copper Tube
2
18.1
Face Area
ft
2
(m
2
)
6.40 (0.595)
Coil
Rows
Fins per inch
Heat Exchanger Coil
SIC-71FW-D490-1 ... 1
Compressor Oil ... Amount
8
90
750 / 750
Ohm
DC Motor
Type
Compressor Model / Nominal Output
Compressor
Coil Resistance (Ambient Temp. 68 °F (20 °C))
Ohm
DC Twin Rotary (Hermetic)
5KD240XAB21 / 1,700W
U - V :
V - W :
W - U :
0.720
0.708
0.726
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Safety Device
Micro F
VAC
Run Capacitor
Crankcase Heater
Yes
Yes
Yes
Overload Relay
CS-7LN115
Model
Operation Temp.
Open : 239 °F (115 °C), Close : 212 °F (100 °C)
-
-
230V 30W
1 ... D18-1/8 (D460)
Fan
Propeller
Q'ty ... Dia. inch (mm)
Type
Type
Over-Current Protection
Over-Heat Protection
(Ambient Temp. 68 °F (20 °C))
Fan Motor
Nominal Output
Coil Resistance
Safety Device
Rough Measure RPM (Cool / Heat)
Run Capacitor
Type
Model ... Q'ty
No. of Poles
W
13
Outdoor Unit CMH3172
Control PCB
Control Circuit Fuse
Controls
Part No.
Microprocessor
250V 25A
CB-CMH3172
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Pints (cc)
-
Micro F
VAC
External Finish Acrylic baked-on enamel finish
FV50S ... 2.55 (1,200)
-
-
Internal Controller
Yes
Yes
Aluminum Plate Fin / Copper Tube
2
18.1
Face Area
ft
2
(m
2
)
7.75 (0.72)
Coil
Rows
Fins per inch
Heat Exchanger Coil
SIC-71FW-D490-1 ... 1
Compressor Oil ... Amount
8
90
800 / 750
Ohm
DC Motor
Type
Compressor Model / Nominal Output
Compressor
Coil Resistance (Ambient Temp. 68 °F (20 °C))
Ohm
DC Twin Rotary (Hermetic)
5JD420XAB22 / 3,000W
U - V :
V - W :
W - U :
0.435
0.441
0.452
CT (Peak current cut-off control)
Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Safety Device
Micro F
VAC
Run Capacitor
Crankcase Heater
Yes
Yes
Yes
Overload Relay
CS-7LN115
Model
Operation Temp.
Open : 239 °F (115 °C), Close : 212 °F (100 °C)
-
-
230V 30W
1 ... D18-1/8 (D460)
Fan
Propeller
Q'ty ... Dia. inch (mm)
Type
Type
Over-Current Protection
Over-Heat Protection
(Ambient Temp. 68 °F (20 °C))
Fan Motor
Nominal Output
Coil Resistance
Safety Device
Rough Measure RPM (Cool / Heat)
Run Capacitor
Type
Model ... Q'ty
No. of Poles
W
14
Temperature F ( C)
40
35
30
25
20
15
10
5
0
(
-
20)(
-
15)(
-
10) (
-
5) (0) (5) (10) (15) (20)
-
451423 32 41 50 59 68
Resistance (k ohm)
0
32 50 68 86 104 122 140 158 176 194
40
60
80
100
120
140
160
180
200
20
Resistance (k ohm)
(0) (10) (20) (30) (40) (50) (60) (70) (80) (90)
Temperature F ( C)
2-3. Other Component Specifications
CMH1972 CMH2472 CMH3172
Sensor Name
Compressor temp sensor TKS293B
Model No.
of sensor
11
Quantity of Sensor
1
Outdoor air temp sensor
Outdoor heat exchanger sensor
AW / AN sensor
BW / BN sensor
CW / CN sensor
DW / DN sensor
TKS295B
TKS292B
TKS292B
TKS292B
TKS292B
TKS292B
Model No.
of sensor
Sensor Name
1
1
1 / 1
1 / 1
1 / 1
0
Quantity of Sensor
1
1
1 / 1
1 / 1
1 / 1
1 / 1
1
1
1 / 1
1 / 1
1 / 1
1 / 1
CMH1972 CMH2472 CMH3172
15
Wide tube service valve
dia.3/8" (9.52) × 3
Narrow tube service valve
dia.1/4" (6.35) × 3
4-7/16
5-29/32 2-27/32 2-3/4
2-1/32 4-1/2
2-15/16
2-3/4
29-1/8(740)
23/32
1-13/16
35-7/16(900)
23-15/16 5-11/32
15/32
12-19/32(320)
13-19/32
14-17/32
11-17/32
ID
:23/32
5-ID:15/16
1-3/8
2-15/16
2-1/16
3. DIMENSIONAL DATA
Outdoor Unit CMH1972
Unit: inch(mm)
16
Wide tube service valve
dia.3/8" (9.52) × 3
Narrow tube service valve
dia.1/4" (6.35) × 4
Wide tube service valve
dia.1/2" (12.70) × 1
4-7/16
5-29/32 2-27/32 2-3/4
2-3/4
2-1/32 4-1/2
2-15/16
2-3/4 2-3/4
29-1/8(740)
23/32
1-13/16
35-7/16(900)
23-15/16 5-11/32
15/32
12-19/32(320)
13-19/32
14-17/32
11-17/32
ID:23/32
5-ID:15/16
1-3/8
2-15/16
2-1/16
2-13/32
Outdoor Unit CMH2472
Unit: inch(mm)
17
Wide tube service valve
dia.3/8" (9.52) × 2
Narrow tube service valve
dia.1/4" (6.35) × 4
Wide tube service valve
dia.1/2" (12.70) × 2
4-7/16
5-29/32 2-7/8 2-3/4
2-3/4
2-1/32 4-1/2
2-15/16
2-3/4 2-3/4
35-1/32(890)
23/32
1-13/16
35-7/16(900)
23-15/16 5-11/32
15/32
12-19/32(320)
13-19/32
14-17/32
11-17/32
ID
:23/32
5-ID:15/16
1-3/8
2-15/16
2-1/16
2-13/32
Outdoor Unit CMH3172
Unit: inch(mm)
18
Compressor
4-way
valve
High pressure
switch
H.P.
Main
accumulator
Sub
accumulator
Service valve on
narrow tube
Service valve on
wide tube
CN
BN
AN
CW
BW
AW
O.D.1/4"
O.D.1/4"
O.D.1/4"
O.D.3/8"
O.D.3/8"
O.D.3/8"
Heat exchanger
Cooling cycle
Heating cycle
Defrosting cycle
Indoor unit Outdoor unit
Defrost valve for
hot gas bypass
Strainer Header
Header
S
M
M
M
Wide tube
Narrow tube
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Outdoor Unit CMH1972
Insulation of Refrigerant Tubing
Because capillary tubing is used in the outdoor unit, both the
wide and narrow tubes of this air conditioner become cold. To
prevent heat loss and wet floors due to dripping of
condensation, both tubes must be well insulated with a
proper insulation material. The thickness of the insulation
should be a min.5/16"(8 mm).
After a tube has been insulated,
never try to bend it into a narrow
curve because it can cause the tube
to break or crack.
Wide tube
Thickness:
Min.5/16"(8 mm)
Insulation
Narrow tube
Thickness:
Min.5/16"(8 mm)
IMPORTANT
CAUTION
Electric
expansion
valve
19
4-way
valve
High pressure
switch
H.P.
Defrost valve for
hot gas bypass
Outdoor Unit CMH2472
Insulation of Refrigerant Tubing
Because capillary tubing is used in the outdoor unit, both the
wide and narrow tubes of this air conditioner become cold. To
prevent heat loss and wet floors due to dripping of
condensation, both tubes must be well insulated with a
proper insulation material. The thickness of the insulation
should be a min.5/16"(8 mm).
After a tube has been insulated,
never try to bend it into a narrow
curve because it can cause the tube
to break or crack.
Wide tube
Thickness:
Min.5/16"(8 mm)
Insulation
Narrow tube
Thickness:
Min.5/16"(8 mm)
IMPORTANT
CAUTION
Compressor
Main
accumulator
Sub
accumulator
Service valve on
narrow tube
Electric
expansion
valve
Service valve on
wide tube
DN
CN
BN
AN
DW
CW
BW
AW
O.D.1/4"
O.D.1/4"
O.D.1/4"
O.D.1/4"
O.D.3/8"
O.D.3/8"
O.D.3/8"
O.D.1/2"
Heat exchanger
Cooling cycle
Heating cycle
Defrosting cycle
Strainer Header
Header
S
M
M
M
M
Indoor unit Outdoor unit
Wide tube
Narrow tube
20
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Sanyo SAP-KMRV96EH Technical & Service Manual

Category
Hardware cooling accessories
Type
Technical & Service Manual

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