FOR OUTDOOR USE ONLY
THIS IS YOUR ASSEMBLY, CARE & USE MANUAL
WITH IMPORTANT WARNING & SAFETY INFORMATION.
PLEASE SAVE THESE INSTRUCTIONS.
CUSTOMER SERVICE: 1-866-475-5180 (Monday–Friday, 8:30 am–4:30 pm, CST)
www.olp-inc.com
Grill & Smoker
Owner’s Manual
Model No.
SH9916
“Conforms to ANSI STD Z21.58-2015
OUTDOOR COOKING GAS APPLIANCES”
• Never use or store gasoline, lighter uid, paint thinner, or other ammable vapors and liquids or combustible
materials in or near your grill.
• Never use charcoal, lava rocks or wood briquets in a gas grill. Flavoring chips must be contained in a metal
smoking box to contain ash and prevent res.
• Ensure ames come out of all burner ports at each use. Spiders and insects like to build nests in burner
tubes. Blocked burner tubes can prevent gas ow to the burners and could result in a burner tube re or re
beneath the grill.
• Position your grill outdoors on a non-combustible level surface in a well ventilated location, a safe distance 10 ft.
(3.1 m) from combustible materials, buildings and overhangs.
• Maintain a minimum clearance of 36 inches (91 cm) between all sides of grill, deck railings, walls or other
combustible material. Not adhering to these clearances may prevent proper ventilation and can increase the risk
of a re and/or property damage, which could also result in personal injury. DO NOT use grill under overhead
unprotected combustible construction.
• DO NOT leave the grill unattended while ON or in use.
• DO NOT use or install this grill in or on a recreational vehicle and/or boat.
•
DO NOT allow grease or hot drippings to fall on hose and regulator assembly. If this occurs, turn gas supply OFF
at once. Empty grease tray/cup and clean the hose and regulator assembly and inspect for damage before use.
• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage, shed or breezeway.
• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
• DO NOT use water on a grease re. Closing the lid to extinguish a grease re is not possible.
• DO NOT allow the gas hose to come in contact with hot surfaces. Redirect the gas hose if necessary.
• DO NOT block ventilation areas in sides, back or cart compartment of grill.
• Never check for leaks using a match or open ame.
• DO NOT store items in cart that can catch re or damage your grill (such as swimming pool supplies/
chemicals, table cloth, wood chips).
GAS GRILL GENERAL WARNINGS
IF YOU SMELL GAS:
1. SHUT OFF GAS TO THE APPLIANCE
2. EXTINGUISH ANY OPEN FLAME
3.
OPE
N LID
4. IF ODOR CONTINUES, KEEP AWAY FROM THE APPLIANCE AND IMMEDIATELY CALL YOUR
GAS SUPPLIER OR YOUR FIRE DEPARTMENT.
1. Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
2. An LP cylinder not connected for use, should not be stored in the vicinity of this or any other
appliance.
WARNING
DANGER
2
• Only use this grill on a hard, level, non-combustible, stable surface (concrete, ground, etc.) capable of
supporting the weight of the grill. Never use on wooden or other surfaces that could burn.
• DO NOT use grill without charcoal ash tray in place. DO NOT attempt to remove charcoal ash tray while tray
contains hot coals.
• Proper clearance of 10 feet (3.1 m) between the grill and combustible material (bushes, trees, wooden decks,
fences, buildings, etc.) or construction should be maintained at all times when grill is in use. Do not place grill
under a roof overhang or other enclosed area.
• For outdoor use only. Do not operate grill indoors or in an enclosed area.
• For household use only. Do not use this grill for other than its intended purpose.
• We recommend the use of a Charcoal Chimney Starter to avoid the dangers associated with charcoal lighting uid.
• Use charcoal chimney starter or charcoal that has been pre-treated with lighter uid when starting re in
charcoal section of your grill.
• Do not store lighter uid or other ammable liquids, material or charcoal that has been pre-treated with lighter
uid under or around the grill.
• Do not use gasoline, kerosene or alcohol for lighting charcoal. Use of any of these or similar products could
cause an explosion possibly leading to severe bodily injury.
• Never add charcoal lighting uid to hot or even warm coals as ashback may occur causing severe burns.
• Place grill in an area where children and pets cannot come into contact with unit. Close supervision is necessary
when grill is in use.
• Do not leave grill unattended when in use.
• Do not exceed a temperature of 400°F (205°C). Do not allow charcoal and/or wood to rest on the walls of grill.
Doing so will greatly reduce the life of the metal and nish of your grill.
• Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges of metal parts.
Use caution when reaching into or under grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GRILL.
FAILURE TO ADHERE TO SAFETY WARNING AND GUIDELINES IN THIS MANUAL
COULD RESULT IN BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
CALIFORNIA PROPOSITION 65
1. COMBUSTION BYPRODUCTS PRODUCED WHEN USING THIS PRODUCT CONTAIN CHEMICALS
KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS, AND OTHER
REPRODUCTIVE HARM.
2. THIS PRODUCT CONTAINS CHEMICALS, INCLUDING LEAD AND LEAD COMPOUNDS, KNOWN
TO THE STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE
HARM. WASH YOUR HANDS AFTER HANDLING THIS PRODUCT.
WARNING
CHARCOAL GRILL GENERAL WARNINGS
3
Congra tulations
on your purchase of your new
Smoke Hollow® Grill & Smoker.
With proper set-up, operation and maintenance, this appliance will
provide you with years of delicious food and cooking enjoyment.
IMPORTANT
When you un-pack your grill, remove all parts and
packaging material from the box and inside the grill. Make
sure you have all the items on the parts list. Carefully check
the unit and make sure there is no damage.
IF YOU HAVE ANY PROBLEMS WITH THIS PRODUCT OR THERE ARE
MISSING OR DAMAGED PARTS , PLEASE CALL CUSTOMER SERVICE
TOLL FREE 1-866-475-5180 (Monday–Friday, 8:30 am–4:30 pm, CST).
NOTE : DO NOT RETURN UNIT TO THE STORE BEFORE CALLING THE
TOLL FREE NUMBER. Do not dispose of your cartons until you are
completely satised with your new Smoke Hollow grill.
4
SH9916 Parts List
Note: For assistance, including missing or damaged parts, call toll free - 866-475-5180
from 8:30 am - 4:30 pm Central Time, Monday - Friday
Hardware Pack
Item Quantity Description
1 57 M6x15 Combo Head Bolts
3 4 M6x30 Combo Head Bolts
4 5 ST4.0x10 Combo Head Screws
5 8 M6 KEPS Nuts
6 2 Hinge Pins
7 2 R Clips
8 1 AA Battery
12 1 M6 Metal Lock Nut
15 1 Wheel Wrench
11 2
Bushings for Axle
9 2
M8 Nuts for Axle
10 2
M8 Washers for Axle
14 1 M5x10 Combo Head Bolts
13 1 Charcoal Drip Tray Knob
2 10 M6x8 Combo Head Bolts
16 1 M4x10 Combo Head Screws
6
Parts and Tool List
5
.oN traP noitpircseD ytitnauQ .ON metI
320RT renruB raeS 1 1
11-T38174 )ttaM( dirG gnikooC renruB raeS dna laocrahC 3 2
3 2
Gas Cooking Grids (Glossy)
47183T-12
12-T38174 yarT laocrahC 1 4
42-T38174 stneT taeH 3 5
60-6199HS ylbmessA kcatS ekomS 1 6
530RT kcaR gnimraW 2 7
81-T38174 kcaR dooW xoberiF 1 8
61-8173CT niahC dna redloH hctaM 1 9
20-T38174 sedortcelE noitingI htiW sebuT renruB 3 01
11 2 Heat Indicators with 140RT rehsaw dna
tun gniw
04-8173CT dleihS taeH eldnaH diL llirG saG 1 21
31-6199HS eldnaH diL 2 31
30-8173CT bonK lortnoC 1 41
910RT eldnaH tfiL yarT laocrahC 1 51
61-6199HS ylbmessA diL dna xoberiF 1 61
610RT eldnaH rooD xoberiF 1 71
81-6199HS ylbmessA diL dna gnisuoH renruB raeS 1 81
91-6199HS ylbmessA sdiL htiW tenibaC laocrahC dnA saG 1 91
630RT bonK repmaD 1 02
30-T38174 revoC RVH 1 12
22-6199HS ediuG yarT pirD retneC 1 22
32-6199HS yarT pirD laocrahC 1 32
42-6199HS ediuG yarT pirD ediS thgiR 1 42
0005HS ediuG yarT pirD ediS tfeL 1 52
2
6
1 Hose, Valves and Regulator (HVR & Manifold only) SH9916-26
72-6199HS ylbmessA lenaP lortnoC 1 72
82-6199HS tekcarB raeR traC 1 82
92-6199HS tekcarB tnorF traC 1 92
03-6199HS 1 # lebaL etihW - geL raeR thgiR 1 03
13-6199HS tekcarB troppuS xoberiF 1 13
23-6199HS 2 # lebaL eulB - geL tnorF thgiR 1
23
31-0005HS yarT pirD saG 1 33
62-SGC0081 puC esaerG elbavomeR 1 43
35
2 Wheel Assembly HC4518L-46
11-SGC0081 ecarB troppuS mottoB rednilyC saG PL 1 63
37 1 Wheel Axle HC4518L-44
01-SGC0081 reniateR eriW rednilyC saG PL 1 83
53-L8154CH tekcarB poT tfeL traC 1 93
04-6199HS 3 # lebaL wolleY - geL raeR tfeL 1 04
14-6199HS 4 # lebaL neerG - geL tnorF tfeL 1 14
24-6199HS lenaP mottoB 1 24
44-6199HS kcaP retsilB erawdraH 1
44
54-6199HS launaM noitcurtsnI 1 54
700RT retsaC gnikcoL 2 34
7
SH9916 Parts List
Parts and Tool List
6
Assembly
Note: Carefully cut the straps holding the carton together. Cut the carton sleeve so that it can
lay flat on the ground to provide a clean surface for assembling your Grill. Remove the packing
materials and all the parts from inside the Cabinet. After unpacking all the parts, check to make
sure you HAVE all the parts. If anything is damaged or missing, contact our toll free number:
866-475-5180. Discard all packing material in a safe and recyclable manner. Save this Assem-
bly Manual for future reference.
Note: “ Do not tighten any bolts until instructed to do so at a later date”
Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
8
Step 1: Assemble four Legs to Cart Bot-
tom Panel
Locate: (4) Legs, Bottom Panel and (10) M6x8
bolts. Note- each leg will have an identification
label on it.
Procedure:
Refer to Fig. 1, attach (4) Legs to Cart Bottom
Panel using (10) M6x8 bolts.
Leg #2
Leg #1
Leg #3
Leg #4
Leg #3
Leg #4
Step 2: Assemble LP Gas Cylinder Bot-
tom Support Brace
Locate: LP Gas Cylinder Bottom Support
Brace and (2) M6x15 bolts
Procedure:
Refer to Fig. 2, attach the LP Gas Cylinder
Bottom Support Brace to the Left Rear Leg #3
and Left Front Leg #4 using (2) M6x15 bolts.
Grill Assembly
Step 1:
Refer to Fig. 1, attach (4) Legs to Cart Bottom
Panel using (10) M6x8 bolts.
Note: Carefully cut the straps holding the carton together. Cut the carton sleeve so that it can lay at on the ground
to provide a clean surface for assembling your Grill. Remove the packing materials and all the parts from inside the
Cabinet. After unpacking all the parts, check to make sure you HAVE all the parts. If anything is damaged or missing,
contact our toll free number: 866-475-5180. Discard all packing material in a safe and recyclable manner. Save this
Assembly Manual for future reference.
Note: “ Do not tighten any bolts until instructed to do so at a later date”
Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
Step 2:
Refer to Fig. 2, attach the LP Gas Cylinder
Bottom Support Brace to the Left Rear Leg #3
and Left Front Leg #4 using (2) M6x15 bolts.
Assembly
Note: Carefully cut the straps holding the carton together. Cut the carton sleeve so that it can
lay flat on the ground to provide a clean surface for assembling your Grill. Remove the packing
materials and all the parts from inside the Cabinet. After unpacking all the parts, check to make
sure you HAVE all the parts. If anything is damaged or missing, contact our toll free number:
866-475-5180. Discard all packing material in a safe and recyclable manner. Save this Assem-
bly Manual for future reference.
Note: “ Do not tighten any bolts until instructed to do so at a later date”
Tools Required: Phillips Head Screwdriver, Adjustable Wrench or Pliers
8
Step 1: Assemble four Legs to Cart Bot-
tom Panel
Locate: (4) Legs, Bottom Panel and (10) M6x8
bolts. Note- each leg will have an identification
label on it.
Procedure:
Refer to Fig. 1, attach (4) Legs to Cart Bottom
Panel using (10) M6x8 bolts.
Leg #2
Leg #1
Leg #3
Leg
#4
Leg #3
Leg #4
Step 2: Assemble LP Gas Cylinder Bot-
tom Support Brace
Locate: LP Gas Cylinder Bottom Support
Brace and (2) M6x15 bolts
Procedure:
Refer to Fig. 2, attach the LP Gas Cylinder
Bottom Support Brace to the Left Rear Leg #3
and Left Front Leg #4 using (2) M6x15 bolts.
Cart Bottom
Panel
Support
Brace
Fig. 1
Fig. 2
7
Grill Assembly
Step 3:
Refer to Fig. 3 and screw (2) Casters onto the
Right Rear Leg #1 and Right Front Leg #2,
then tighten with a wrench.
Step 4:
Push-o the wheel caps from the Wheels
rst. Slide the Axle through the Left Front
Leg #4 and Left Rear Leg #3. Slide (1)
bushing and (1) Wheel over each end of
the Axle, and secure the Wheels into place
using (2) M8 washers and (2) M8 nuts as
shown as Fig. 4. Place the wheel caps onto
the outsides of the Wheels.
Step 5:
Attach the Cart Left Top Bracket to the Left
Front Leg #4 and Left Rear Leg #3 using (4)
M6x15 bolts, attach the Firebox Support
Bracket to the Right Front Leg #2 and Right
Rear Leg #1 using (4) M6x15 bolts, attach the
Cart Rear Bracket to (2) Rear Legs using (4)
M6x15 bolts as shown as Fig. 5A and Fig. 5B.
Leg #4
Wheel Cap
M8 Mut
M8 Washer
Bushing
Axle
9
Step 3: Assemble Casters
Locate: (2) Locking Casters
Procedure:
Refer to Fig. 3 and screw (2) Casters onto
the Right Rear Leg #1 and Right Front Leg
#2, then tighten with a wrench.
Leg #2
Leg #1
Step 4: Assemble Wheels
Locate: Axle, (2) Wheels, (2) M8 nuts, (2)
M8 Washers and (2) bushings for Axle
Procedure: Push-off the wheel caps from
the Wheels first. Slide the Axle through
the Left Front Leg #4 and Left Rear Leg
#3. Slide (1) bushing and (1) Wheel over
each end of the Axle, and secure the
Wheels into place using (2) M8 washers
and (2) M8 nuts as shown as Fig. 4.
Place the wheel caps onto the outsides
of the Wheels.
Leg #3
Leg #4
Assembly
Step 5: Attach Cart Left Top
Bracket, Firebox Support Bracket
and Cart Rear Bracket
Locate: Cart Rear Bracket, Cart Left Top
Bracket, Firebox Support Bracket and
(12) M6x15 bolts
Procedure: Attach the Cart Left Top
Bracket to the Left Front Leg #4 and Left
Rear Leg #3 using (4) M6x15 bolts, attach
the Firebox Support Bracket to the Right
Front Leg #2 and Right Rear Leg #1 using
(4) M6x15 bolts, attach the Cart Rear
Bracket to (2) Rear Legs using (4) M6x15
bolts as shown as Fig. 5A and Fig. 5B.
Leg #3
Leg #1
Leg #2
Fig. 5A
Leg #4
Wheel Cap
M8 Mut
M8 Washer
Bushing
Axle
9
Step 3: Assemble Casters
Locate: (2) Locking Casters
Procedure:
Refer to Fig. 3 and screw (2) Casters onto
the Right Rear Leg #1 and Right Front Leg
#2, then tighten with a wrench.
Leg #2
Leg #1
Step 4: Assemble Wheels
Locate: Axle, (2) Wheels, (2) M8 nuts, (2)
M8 Washers and (2) bushings for Axle
Procedure: Push-off the wheel caps from
the Wheels first. Slide the Axle through
the Left Front Leg #4 and Left Rear Leg
#3. Slide (1) bushing and (1) Wheel over
each end of the Axle, and secure the
Wheels into place using (2) M8 washers
and (2) M8 nuts as shown as Fig. 4.
Place the wheel caps onto the outsides
of the Wheels.
Leg #3
Leg #4
Assembly
Step 5: Attach Cart Left Top
Bracket, Firebox Support Bracket
and Cart Rear Bracket
Locate: Cart Rear Bracket, Cart Left Top
Bracket, Firebox Support Bracket and
(12) M6x15 bolts
Procedure: Attach the Cart Left Top
Bracket to the Left Front Leg #4 and Left
Rear Leg #3 using (4) M6x15 bolts, attach
the Firebox Support Bracket to the Right
Front Leg #2 and Right Rear Leg #1 using
(4) M6x15 bolts, attach the Cart Rear
Bracket to (2) Rear Legs using (4) M6x15
bolts as shown as Fig. 5A and Fig. 5B.
Leg #3
Leg #1
Leg #2
Fig. 5A
Leg #4
Wheel Cap
M8 Mut
M8 Washer
Bushing
Axle
9
Step 3: Assemble Casters
Locate: (2) Locking Casters
Procedure:
Refer to Fig. 3 and screw (2) Casters onto
the Right Rear Leg #1 and Right Front Leg
#2, then tighten with a wrench.
Leg #2
Leg #1
Step 4: Assemble Wheels
Locate: Axle, (2) Wheels, (2) M8 nuts, (2)
M8 Washers and (2) bushings for Axle
Procedure: Push-off the wheel caps from
the Wheels first. Slide the Axle through
the Left Front Leg #4 and Left Rear Leg
#3. Slide (1) bushing and (1) Wheel over
each end of the Axle, and secure the
Wheels into place using (2) M8 washers
and (2) M8 nuts as shown as Fig. 4.
Place the wheel caps onto the outsides
of the Wheels.
Leg #3
Leg #4
Assembly
Step 5: Attach Cart Left Top
Bracket, Firebox Support Bracket
and Cart Rear Bracket
Locate: Cart Rear Bracket, Cart Left Top
Bracket, Firebox Support Bracket and
(12) M6x15 bolts
Procedure: Attach the Cart Left Top
Bracket to the Left Front Leg #4 and Left
Rear Leg #3 using (4) M6x15 bolts, attach
the Firebox Support Bracket to the Right
Front Leg #2 and Right Rear Leg #1 using
(4) M6x15 bolts, attach the Cart Rear
Bracket to (2) Rear Legs using (4) M6x15
bolts as shown as Fig. 5A and Fig. 5B.
Leg #3
Leg #1
Leg #2
Fig. 5A
Leg #4
Wheel Cap
M8 Mut
M8 Washer
Bushing
Axle
9
Step 3: Assemble Casters
Locate: (2) Locking Casters
Procedure:
Refer to Fig. 3 and screw (2) Casters onto
the Right Rear Leg #1 and Right Front Leg
#2, then tighten with a wrench.
Leg #2
Leg #1
Step 4: Assemble Wheels
Locate: Axle, (2) Wheels, (2) M8 nuts, (2)
M8 Washers and (2) bushings for Axle
Procedure: Push-off the wheel caps from
the Wheels first. Slide the Axle through
the Left Front Leg #4 and Left Rear Leg
#3. Slide (1) bushing and (1) Wheel over
each end of the Axle, and secure the
Wheels into place using (2) M8 washers
and (2) M8 nuts as shown as Fig. 4.
Place the wheel caps onto the outsides
of the Wheels.
Leg #3
Leg #4
Assembly
Step 5: Attach Cart Left Top
Bracket, Firebox Support Bracket
and Cart Rear Bracket
Locate: Cart Rear Bracket, Cart Left Top
Bracket, Firebox Support Bracket and
(12) M6x15 bolts
Procedure: Attach the Cart Left Top
Bracket to the Left Front Leg #4 and Left
Rear Leg #3 using (4) M6x15 bolts, attach
the Firebox Support Bracket to the Right
Front Leg #2 and Right Rear Leg #1 using
(4) M6x15 bolts, attach the Cart Rear
Bracket to (2) Rear Legs using (4) M6x15
bolts as shown as Fig. 5A and Fig. 5B.
Leg #3
Leg #1
Leg #2
Fig. 5A
Fig. 3
Fig. 4
Fig. 5B
Fig. 5A
8
Grill Assembly
Step 6:
Attach Cart Front Bracket to the
Left Front Leg #4 and Right Front
Leg #2 Legs using (4) M6x15
bolts as shown as Fig. 6.
Step 7:
Attach retaining wire to legs at left end of
grill. Position the retaining wire inside the
legs and under the grill body with the curved
side up. Then insert the ends of
the wire through the holes in the legs and
rotate the wire toward you as shown as Fig. 7.
Step 8:
Attach the Left Side Drip Tray Guide, Right Side Tray Guide and Center Drip Tray Guide to
the Cabinet using (6) M6x15 bolts as shown in Fig. 8.
10
Leg #2
Leg #4
Leg #3
Leg #4
Assembly
Step 6: Assemble Cart Front Bracket
Locate: Cart Front Bracket, (4) M6x15
bolts
Procedure: Attach Cart Front Bracket to
the Left Front Leg #4 and Right Front Leg
#2 Legs using (4) M6x15 bolts as shown
as Fig. 6.
Step 7: Attach the LP Gas Cylinder
Wire Retainer
Locate: LP Gas Cylinder Wire Retainer
Procedure:
Attach retaining wire to legs at left end of
grill. Position the retaining wire inside the
legs and under the grill body with the
curved side up. Then insert the ends of
the wire through the holes in the legs and
rotate the wire toward you as shown as
Fig. 7.
Step 8: Assemble Drip Tray
Guides
Locate: Gas and Charcoal Cabinet with
Lids Assembly, Left Side Drip Tray
Guide, Right Side Drip Tray Guide,
Center Drip Tray Guide and (6) M6x15
bolts. Note– Left/Right Side Drip Tray
Guide will have an identification label
on it.
Procedure: Attach the Left Side Drip
Tray Guide, Right Side Tray Guide and
Center Drip Tray Guide to the Cabinet
using (6) M6x15 bolts as shown in Fig.
8.
10
Leg #2
Leg #4
Leg #3
Leg #4
Assembly
Step 6: Assemble Cart Front Bracket
Locate: Cart Front Bracket, (4) M6x15
bolts
Procedure: Attach Cart Front Bracket to
the Left Front Leg #4 and Right Front Leg
#2 Legs using (4) M6x15 bolts as shown
as Fig. 6.
Step 7: Attach the LP Gas Cylinder
Wire Retainer
Locate: LP Gas Cylinder Wire Retainer
Procedure:
Attach retaining wire to legs at left end of
grill. Position the retaining wire inside the
legs and under the grill body with the
curved side up. Then insert the ends of
the wire through the holes in the legs and
rotate the wire toward you as shown as
Fig. 7.
Step 8: Assemble Drip Tray
Guides
Locate: Gas and Charcoal Cabinet with
Lids Assembly, Left Side Drip Tray
Guide, Right Side Drip Tray Guide,
Center Drip Tray Guide and (6) M6x15
bolts. Note– Left/Right Side Drip Tray
Guide will have an identification label
on it.
Procedure: Attach the Left Side Drip
Tray Guide, Right Side Tray Guide and
Center Drip Tray Guide to the Cabinet
using (6) M6x15 bolts as shown in Fig.
8.
10
Leg #2
Leg #4
Leg #3
Leg #4
Assembly
Step 6: Assemble Cart Front Bracket
Locate
: Cart Front Bracket, (4) M6x15
bolts
Procedure:
Attach Cart Front Bracket to
the Left Front Leg #4 and Right Front Leg
#2 Legs using (4) M6x15 bolts as shown
as Fig.
6.
Step 7: Attach the LP Gas Cylinder
Wire Retainer
Locate
: LP Gas Cylinder Wire Retainer
Procedure
:
Attach retaining wire to legs at left end of
grill. Position t
he retaining wire inside t
he
legs and under the grill body with the
curved side up.
Then insert
the ends of
the wire through the holes in the legs and
rotate the wire toward you as shown as
Fig.
7.
Step 8: Assemble Drip Tray
Guides
Locate
: Gas and Charcoal Cabinet with
Lids Assembly, Left Side Drip Tray
Guide, Right Side Drip Tray Guide,
Center Drip Tray Guide and (6) M6x15
bolts. Note– Left/Right Side Drip Tray
Guide will have an identification label
on it.
Procedure
:
Attach the Left Side Drip
Tray Guide, Right Side Tray Guide and
Center Drip Tray Guide to the Cabinet
using (6) M6x15 bolts as shown in Fig.
8.
Fig. 6
Fig. 7
Fig. 8
9
Grill Assembly
Attach the Cabinet to the Front Legs
using (2) M6x15 bolts, and attach the
Cabinet to the Rear Legs using (4)
M6x15 bolts as shown as Fig. 9B and
Fig. 9C.
Note: When attaching the Left Front
Leg, attach the Match Holder and
Chain by inserting the (1) M6x15 bolt
through the loop of the chain and
securely tightening as shown as
Fig. 9C.
Tighten the Left Front Leg #4
and Right Front Leg #2 to the left
and right side of bottom ange in
the Cabinet using (2) M6x15 bolts,
tighten the Cart Front Bracket
to the middle of bottom ange
using (1) M4x10 bolt as shown as
Fig. 9D
11
Assembly
Step 9: Assemble the Gas and Char-
coal Cabinet and Cart
Locate
: (8) M6x15 bolts, (1) M4x10 bolt,
Match Holder and Chain
WARNING: This
step
requires
two
peo-
ple
to
lift
the
Gas and Charcoal Cabinet
with
Lids Assembly. Failure to do so may
result in personal injury or damage to the
grill.
Procedure: Place the Gas and Charcoal
Cabinet with Lids Assembly on top of the cart
as shown as Fig. 9A.
Attach the Cabinet to the Front Legs using
(2) M6x15 bolts, and attach the Cabinet to
the Rear Legs using (4) M6x15 bolts as
shown as Fig. 9B and Fig. 9C.
Note:
When attaching the Left Front Leg, at-
tach the Match Holder and Chain by inserting
the (1) M6x15 bolt
through the loop of
t
he
chain and s
ecurely tightening as
shown as
Fig. 9C.
11
Assembly
Step 9: Assemble the Gas and Char-
coal Cabinet and Cart
Locate: (8) M6x15 bolts, (1) M4x10 bolt,
Match Holder and Chain
WARNING: This step requires two peo-
ple to lift the Gas and Charcoal Cabinet
with Lids Assembly. Failure to do so may
result in personal injury or damage to the
grill.
Procedure: Place the Gas and Charcoal
Cabinet with Lids Assembly on top of the cart
as shown as Fig. 9A.
Attach the Cabinet to the Front Legs using
(2) M6x15 bolts, and attach the Cabinet to
the Rear Legs using (4) M6x15 bolts as
shown as Fig. 9B and Fig. 9C.
Note: When attaching the Left Front Leg, at-
tach the Match Holder and Chain by inserting
the (1) M6x15 bolt through the loop of t
he
chain and securely tightening as shown as
Fig. 9C.
11
Assembly
Step 9: Assemble the Gas and Char-
coal Cabinet and Cart
Locate
: (8) M6x15 bolts, (1) M4x10 bolt,
Match Holder and Chain
WARNING: This
step
requires
two
peo-
ple
to
lift
the
Gas and Charcoal Cabinet
with
Lids Assembly. Failure to do so may
result in personal injury or damage to the
grill.
Procedure:
Place the Gas and Charcoal
Cabinet with Lids Assembly on top of the cart
as shown as Fig. 9A.
Attach the Cabinet to the Front Legs using
(2) M6x15 bolts, and attach the Cabinet to
the Rear Legs using (4) M6x15 bolts as
shown as Fig. 9B and Fig. 9C.
Note:
When attaching the Left Front Leg, at-
tach the Match Holder and Chain by inserting
the (1) M6x15 bolt
through the loop of
t
he
chain and s
ecurely tightening as
shown as
Fig. 9C.
12
Assembly
Step 9: Assemble the Gas and
Charcoal Cabinet and Cart
(Continued)
Procedure: Tighten the Left Front Leg #4
and Right Front Leg #2 to the left and
right side of bottom flange in the Cabinet
using (2) M6x15 bolts, tighten the Cart
Front Bracket to the middle of bottom
flange using (1) M4x10 bolt as shown as
Fig. 9D
Step 11: Assemble Lid Handle to
Charcoal Grill Lid
Locate: (1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 11, open the Char-
coal Grill Lid, place (2) M6x15 bolts through
the Lid holes. Fit the Lid Handle over the
bolts and tighten the bolts securely.
Step 10: Assemble Lid Handle to
the Gas Grill Lid
Locate: Gas Grill Lid Handle Heat Shield,
(1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 10, open the Gas
Grill Lid and fit the Heat Shield in place
inside the Lid, place (2) M6x15 bolts
through the Heat Shield and then the Lid
holes. Fit the Lid Handle over the bolts
and tighten the bolts securely.
M4X10
12
Assembly
Step 9: Assemble the Gas and
Charcoal Cabinet and Cart
(Continued)
Procedure: Tighten the Left Front Leg #4
and Right Front Leg #2 to the left and
right side of bottom flange in the Cabinet
using (2) M6x15 bolts, tighten the Cart
Front Bracket to the middle of bottom
flange using (1) M4x10 bolt as shown as
Fig. 9D
Step 11: Assemble Lid Handle to
Charcoal Grill Lid
Locate: (1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 11, open the Char-
coal Grill Lid, place (2) M6x15 bolts through
the Lid holes. Fit the Lid Handle over the
bolts and tighten the bolts securely.
Step 10: Assemble Lid Handle to
the Gas Grill Lid
Locate: Gas Grill Lid Handle Heat Shield,
(1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 10, open the Gas
Grill Lid and fit the Heat Shield in place
inside the Lid, place (2) M6x15 bolts
through the Heat Shield and then the Lid
holes. Fit the Lid Handle over the bolts
and tighten the bolts securely.
M4X10
12
Assembly
Step 9: Assemble the Gas and
Charcoal Cabinet and Cart
(Continued)
Procedure: Tighten the Left Front Leg #4
and Right Front Leg #2 to the left and
right side of bottom flange in the Cabinet
using (2) M6x15 bolts, tighten the Cart
Front Bracket to the middle of bottom
flange using (1) M4x10 bolt as shown as
Fig. 9D
Step 11: Assemble Lid Handle to
Charcoal Grill Lid
Locate: (1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 11, open the Char-
coal Grill Lid, place (2) M6x15 bolts through
the Lid holes. Fit the Lid Handle over the
bolts and tighten the bolts securely.
Step 10: Assemble Lid Handle to
the Gas Grill Lid
Locate: Gas Grill Lid Handle Heat Shield,
(1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 10, open the Gas
Grill Lid and fit the Heat Shield in place
inside the Lid, place (2) M6x15 bolts
through the Heat Shield and then the Lid
holes. Fit the Lid Handle over the bolts
and tighten the bolts securely.
M4X10
Step 9:
WARNING: This step requires two
people to lift the Gas and Charcoal
Cabinet with Lids Assembly. Failure to
do so may result in personal injury or
damage to the grill.
Place the Gas and Charcoal Cabinet
with Lids Assembly on top of the cart
as shown as Fig. 9A.
Fig. 9A
Fig. 9B
Fig. 9C
Fig. 9D
10
12
Assembly
Step 9: Assemble the Gas and
Charcoal Cabinet and Cart
(Continued)
Procedure: Tighten the Left Front Leg #4
and Right Front Leg #2 to the left and
right side of bottom flange in the Cabinet
using (2) M6x15 bolts, tighten the Cart
Front Bracket to the middle of bottom
flange using (1) M4x10 bolt as shown as
Fig. 9D
Step 11: Assemble Lid Handle to
Charcoal Grill Lid
Locate: (1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 11, open the Char-
coal Grill Lid, place (2) M6x15 bolts through
the Lid holes. Fit the Lid Handle over the
bolts and tighten the bolts securely.
Step 10: Assemble Lid Handle to
the Gas Grill Lid
Locate: Gas Grill Lid Handle Heat Shield,
(1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 10, open the Gas
Grill Lid and fit the Heat Shield in place
inside the Lid, place (2) M6x15 bolts
through the Heat Shield and then the Lid
holes. Fit the Lid Handle over the bolts
and tighten the bolts securely.
M4X10
Grill Assembly
Step 10:
Refer to Fig. 10, open the Gas Grill Lid and t the Heat
Shield in place inside the Lid, place (2) M6x15 bolts
through the Heat Shield and then the Lid holes. Fit the
Lid Handle over the bolts and tighten the bolts securely.
12
Assembly
Step 9: Assemble the Gas and
Charcoal Cabinet and Cart
(Continued)
Procedure: Tighten the Left Front Leg #4
and Right Front Leg #2 to the left and
right side of bottom flange in the Cabinet
using (2) M6x15 bolts, tighten the Cart
Front Bracket to the middle of bottom
flange using (1) M4x10 bolt as shown as
Fig. 9D
Step 11: Assemble Lid Handle to
Charcoal Grill Lid
Locate: (1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 11, open the Char-
coal Grill Lid, place (2) M6x15 bolts through
the Lid holes. Fit the Lid Handle over the
bolts and tighten the bolts securely.
Step 10: Assemble Lid Handle to
the Gas Grill Lid
Locate:
Gas Grill Lid Handle Heat Shield,
(1) Lid Handle, (2) M6x15 bolts
Procedure: Refer to Fig. 10, open the Gas
Grill Lid and fit the Heat Shield in place
inside the Lid, place (2) M6x15 bolts
through the Heat Shield and then the Lid
holes. Fit the Lid Handle over the bolts
and tighten the bolts securely.
M4X10
Step 12:
Unscrew the Smoke Stack Cap from the Smoke Stack
Assembly rst.
Insert the Smoke Stack through the Charcoal Grill
Lid from the inside as Shown in Fig.12A. Attach the
Smoke Stack to the Lid with (2) M6x15 bolts inserted
through the Lid from the outside. Fasten the Smoke
Stack to the Lid with (2) M6 KEPS nuts securely inside
the Lid as shown in Fig.12B.
Turn the Smoke Stack Cap clockwise into the Smoke
Stack as shown in Fig.12B.
Step 13:
Procedure: Refer to Fig. 13A, unscrew
the wing nuts and washers from (2) Heat
Indicators. Place (2) Heat Indicator into the
area in the center of Gas Grill Lid and
Charcoal Grill Lid, fasten in place with
the washer and wing nut as shown in
Fig. 13B.
13
Assembly
Step 12: Attach the Smoke Stack
Locate: Smoke Stack Assembly, (2)
M6x15 bolts and (2) M6 KEPS nuts
Procedure: Unscrew the Smoke Stack
Cap from the Smoke Stack Assembly
first.
Insert the Smoke Stack through the
Charcoal Grill Lid from the inside
as
Shown in Fig.12A. Attach the Smoke
Stack to the Lid with (2) M6x15 bolts
inserted through the Lid from the out-
side. Fasten the Smoke Stack to the Lid
with (2) M6 KEPS nuts securely inside
the Lid as shown in Fig.12B.
Turn the Smoke Stack Cap clockwise
into the Smoke Stack as shown in
Fig.12B.
Step 13: Assemble Heat Indica-
tors
Locate: (2) Heat Indicators
Procedure:
Refer to Fig. 13A, unscrew the wing
nuts and washers from (2) Heat Indi-
cators.
Place (2) Heat Indicator into the area
in the center of Gas Grill Lid and
Charcoal Grill Lid, fasten in place with
the washer and wing nut as shown in
Fig. 13B.
13
Assembly
Step 12: Attach the Smoke Stack
Locate: Smoke Stack Assembly, (2)
M6x15 bolts and (2) M6 KEPS nuts
Procedure: Unscrew the Smoke Stack
Cap from the Smoke Stack Assembly
first.
Insert the Smoke Stack through the
Charcoal Grill Lid from the inside
as
Shown in Fig.12A. Attach the Smoke
Stack to the Lid with (2) M6x15 bolts
inserted through the Lid from the out-
side. Fasten the Smoke Stack to the Lid
with (2) M6 KEPS nuts securely inside
the Lid as shown in Fig.12B.
Turn the Smoke Stack Cap clockwise
into the Smoke Stack as shown in
Fig.12B.
Step 13: Assemble Heat Indica-
tors
Locate: (2) Heat Indicators
Procedure:
Refer to Fig. 13A, unscrew the wing
nuts and washers from (2) Heat Indi-
cators.
Place (2) Heat Indicator into the area
in the center of Gas Grill Lid and
Charcoal Grill Lid, fasten in place with
the washer and wing nut as shown in
Fig. 13B.
13
Assembly
Step 12: Attach the Smoke Stack
Locate: Smoke Stack Assembly, (2)
M6x15 bolts and (2) M6 KEPS nuts
Procedure: Unscrew the Smoke Stack
Cap from the Smoke Stack Assembly
first.
Insert the Smoke Stack through the
Charcoal Grill Lid from the inside
as
Shown in Fig.12A. Attach the Smoke
Stack to the Lid with (2) M6x15 bolts
inserted through the Lid from the out-
side. Fasten the Smoke Stack to the Lid
with (2) M6 KEPS nuts securely inside
the Lid as shown in Fig.12B.
Turn the Smoke Stack Cap clockwise
into the Smoke Stack as shown in
Fig.12B.
Step 13: Assemble Heat Indica-
tors
Locate: (2) Heat Indicators
Procedure:
Refer to Fig. 13A, unscrew the wing
nuts and washers from (2) Heat Indi-
cators.
Place (2) Heat Indicator into the area
in the center of Gas Grill Lid and
Charcoal Grill Lid, fasten in place with
the washer and wing nut as shown in
Fig. 13B.
13
Assembly
Step 12: Attach the Smoke Stack
Locate: Smoke Stack Assembly, (2)
M6x15 bolts and (2) M6 KEPS nuts
Procedure: Unscrew the Smoke Stack
Cap from the Smoke Stack Assembly
first.
Insert the Smoke Stack through the
Charcoal Grill Lid from the inside
as
Shown in Fig.12A. Attach the Smoke
Stack to the Lid with (2) M6x15 bolts
inserted through the Lid from the out-
side. Fasten the Smoke Stack to the Lid
with (2) M6 KEPS nuts securely inside
the Lid as shown in Fig.12B.
Turn the Smoke Stack Cap clockwise
into the Smoke Stack as shown in
Fig.12B.
Step 13: Assemble Heat Indica-
tors
Locate: (2) Heat Indicators
Procedure:
Refer to Fig. 13A, unscrew the wing
nuts and washers from (2) Heat Indi-
cators.
Place (2) Heat Indicator into the area
in the center of Gas Grill Lid and
Charcoal Grill Lid, fasten in place with
the washer and wing nut as shown in
Fig. 13B.
Step 11:
Refer to Fig. 11, open the Charcoal Grill Lid, place (2) M6x15
bolts through the Lid holes. Fit the Lid Handle over the
bolts and tighten the bolts securely.
Fig. 10 Fig. 11
Fig. 12B
Fig. 12A
Fig. 13A
Fig. 13B
11
Grill Assembly
Step 14:
Procedure: Refer to Figs. 14A and 14B and
Slide the Lift Handle through the adjusting slot
and through the hole of the inside plate.
Align the hole in the end of the Lift Handle with
the holes in the “U” shaped bracket located at
the back of the Cabinet. Join the Lift Handle
and the “U” shaped Bracket by inserting a
Hinge pin as shown in Fig. 14C. Then insert an
“R” Clip through the hole in the Hinge Pin.
Attach the Lift Handle to the Lift System by
inserting a Hinge Pin through the “U” shaped Lift
Arm and the hole in the center of the Lift Handle
as shown in Fig. 14D. Then insert an “R” clip
through the hole in the Hinge Pin. You should now
be able to adjust the Charcoal Tray Lifting System
to your desired height by moving the Lift Handle
to the left and then raising or lowering it.
Assembly
Step 14: Assemble the Charcoal Tray
Lifting System
Locate: Charcoal Tray Lift System Lift Handle,
(2) Hinge Pins and (2) “R” Clips
Procedure: Refer to Figs. 14A and 14B and
Slide the Lift Handle through the adjusting slot
and through the hole of the inside plate.
Align the hole in the end of the Lift Handle with
the holes in the “U” shaped bracket located at
the back of the Cabinet. Join the Lift Handle
and the “U” shaped Bracket by inserting a
Hinge pin as shown in Fig. 14C. Then insert an
“R” Clip through the hole in the Hinge Pin.
Attach the Lift Handle to the Lift System by in-
serting a Hinge Pin through the “U” shaped Lift
Arm and the hole in the center of the Lift Han-
dle as shown in Fig. 14D. Then insert an “R”
c
lip through the hole in the Hinge Pin. You
should now be able to adjust the Charcoal Tray
Lifting System to your desired height by moving
the Lift Handle to the left and then raising or
lowering it.
Hole
Inside Cabinet
14
Assembly
Step 14: Assemble the Charcoal Tray
Lifting System
Locate: Charcoal Tray Lift System Lift Handle,
(2) Hinge Pins and (2) “R” Clips
Procedure: Refer to Figs. 14A and 14B and
Slide the Lift Handle through the adjusting slot
and through the hole of the inside plate.
Align the hole in the end of the Lift Handle with
the holes in the “U” shaped bracket located at
the back of the Cabinet. Join the Lift Handle
and the “U” shaped Bracket by inserting a
Hinge pin as shown in Fig. 14C. Then insert an
“R” Clip through the hole in the Hinge Pin.
Attach the Lift Handle to the Lift System by in-
serting a Hinge Pin through the “U” shaped Lift
Arm and the hole in the center of the Lift Han-
dle as shown in Fig. 14D. Then insert an “R”
c
lip through the hole in the Hinge Pin. You
should now be able to adjust the Charcoal Tray
Lifting System to your desired height by moving
the Lift Handle to the left and then raising or
lowering it.
Hole
Inside Cabinet
14
Assembly
Step 14: Assemble the Charcoal Tray
Lifting System
Locate: Charcoal Tray Lift System Lift Handle,
(2) Hinge Pins and (2) “R” Clips
Procedure: Refer to Figs. 14A and 14B and
Slide the Lift Handle through the adjusting slot
and through the hole of the inside plate.
Align the hole in the end of the Lift Handle with
the holes in the “U” shaped bracket located at
the back of the Cabinet. Join the Lift Handle
and the “U” shaped Bracket by inserting a
Hinge pin as shown in Fig. 14C. Then insert an
“R” Clip through the hole in the Hinge Pin.
Attach the Lift Handle to the Lift System by in-
serting a Hinge Pin through the “U” shaped Lift
Arm and the hole in the center of the Lift Han-
dle as shown in Fig. 14D. Then insert an “R”
clip through the hole in the Hinge Pin. You
should now be able to adjust the Charcoal Tray
Lifting System to your desired height by moving
the Lift Handle to the left and then raising or
lowering it.
Hole
Inside Cabinet
14
Assembly
Step 14: Assemble the Charcoal Tray
Lifting System
Locate
: Charcoal Tray Lift System Lift Handle,
(2) Hinge Pins and (2) “R” Clips
Procedure
: Refer to Figs. 14A and 14B and
Slide t
he Lift Handle t
hrough t
he adjusting s
lot
and t
hrough t
he hole of the inside plate.
Align the hole in the end of
the Lift Handle with
the holes in the “U” shaped bracket located at
the back
of the Cabinet. Join t
he Lift Handle
and the “U” shaped B
racket by inserting a
Hinge pin as shown in Fig. 14C.
Then insert an
“R” Clip through the hole in the Hinge Pin.
Attach the Lift Handle to the Lift System by in-
serting a Hinge Pin through the “U” shaped Lift
Arm and the hole in the center of
the Lift Han-
dle as
shown in Fig. 14D.
Then insert an “R”
c
lip t
hrough the hole in the Hinge P
in. You
should now be able to adjust
the Charcoal Tray
Lifting System to your desired height by moving
the Lift
Handle t
o t
he lef
t
and t
hen raising or
lowering it.
Hole
Inside Cabinet
14
Fig. 14A
Fig. 14B
Fig. 14C
Fig. 14D
12
Grill Assembly
Step 15:
Locate: Fig. 15A shows the inside of the Control
Panel Assembly ( CP has (3) gas valves mounted
on a manifold connected to the Hose, Sear Burner
Valve and Regulator assembly (HVR). There is an
Electronic Ignition assembly attached, which has
(4) ignitor wires of dierent lengths to attach to
each burner tube and the Sear Burner and (4)
M6x15 bolts.
Refer to Fig. 15B and carefully thread the HVR with
the Sear Burner ignitor wire through the opening
in the front face of the Grill, make a turn to the
left and bring it out through the opening in the
left side of the Grill (Fig.15C). Allow it to hang free,
as we will later make the connection to the Sear
Burner.
Assembly
Step15: Install the Control Panel As-
sembly
Locate
:
Fig. 15A
shows the inside of the
Control Panel Assembly ( CP has (3) gas
valves mounted on a manifold connected
to the Hose, Sear Burner Valve and Regu-
lator assembly (HVR). There is an Elec-
tronic
Ignition assembly attached, which
has (4) igniter wires of different lengths to
attach to each burner tube and the Sear
Burner and (4) M6x15 bolts.
Procedure:
Refer to Fig. 15B and carefully
thread the HVR with the Sear Burner ig-
niter wire through the opening in the front
face of the Grill, make a turn to the left and
bring it out through the opening in the left
side of the Grill. Allow it to hang free, as
we will later make the connection to the
Sear
Burner.
Refer to Fig. 15C, and note that at each
opening for the valve and burner connec-
tion, there is a small keyhole slot. The Ig-
niter Wires are numbered 1 to 3, starting
with # 1 as the Left Burner. Carefully push
each of the ignition wires through the holes
to dangle inside, resting in the keyhole
slot.
The shortest wire is # 1 and the long-
est is
for # 3
.
We will attach these wires
to
each burner tube when we install the burn-
ers. Check to be certain that no wires have
become disconnected from the Igniter
Housing.
Position the Control Panel in place against
the Front Panel and fasten it with (4)
M6x15 bolts from inside
the Grill – see Fig.
15C.
Burner 2
Burner 1
Burner 3
15
Assembly
Step15: Install the Control Panel As-
sembly
Locate: Fig. 15A shows the inside of the
Control Panel Assembly ( CP has (3) gas
valves mounted on a manifold connected
to the Hose, Sear Burner Valve and Regu-
lator assembly (HVR). There is an Elec-
tronic Ignition assembly attached, which
has (4) igniter wires of different lengths to
attach to each burner tube and the Sear
Burner and (4) M6x15 bolts.
Procedure: Refer to Fig. 15B and carefully
thread the HVR with the Sear Burner ig-
niter wire through the opening in the front
face of the Grill, make a turn to the left and
bring it out through the opening in the left
side of the Grill. Allow it to hang free, as
we will later make the connection to the
Sear
Burner.
Refer to Fig. 15C, and note that at each
opening for the valve and burner connec-
tion, there is a small keyhole slot. The Ig-
niter Wires are numbered 1 to 3, starting
with # 1 as the Left Burner. Carefully push
each of the ignition wires through the holes
to dangle inside, resting in the keyhole
slot. The shortest wire is # 1 and the long-
est is for # 3. We will attach these wires to
each burner tube when we install the burn-
ers. Check to be certain that no wires have
become disconnected from the Igniter
Housing.
Position the Control Panel in place against
the Front Panel and fasten it with (4)
M6x15 bolts from inside
the Grill – see Fig.
15C.
Burner 2
Burner 1
Burner 3
15
Assembly
Step15: Install the Control Panel As-
sembly
Locate: Fig. 15A shows the inside of the
Control Panel Assembly ( CP has (3) gas
valves mounted on a manifold connected
to the Hose, Sear Burner Valve and Regu-
lator assembly (HVR). There is an Elec-
tronic Ignition assembly attached, which
has (4) igniter wires of different lengths to
attach to each burner tube and the Sear
Burner and (4) M6x15 bolts.
Procedure: Refer to Fig. 15B and carefully
thread the HVR with the Sear Burner ig-
niter wire through the opening in the front
face of the Grill, make a turn to the left and
bring it out through the opening in the left
side of the Grill. Allow it to hang free, as
we will later make the connection to the
Sear Burner.
Refer to Fig. 15C, and note that at each
opening
for the valve and burner connec-
tion, there is a small keyhole slot. The Ig-
niter Wires are numbered 1 to 3, starting
with # 1 as the Left Burner. Carefully push
each of the ignition wires through the holes
to dangle inside, resting in the keyhole
slot. The shortest wire is # 1 and the long-
est is for # 3. We will attach these wires to
each burner tube when we install the burn-
ers. Check to be certain that no wires have
become disconnected from the Igniter
Housing.
Position the Control Panel in place against
the Front Panel and fasten it with (4)
M6x15 bolts from inside
the Grill – see Fig.
15C.
Burner 2
Burner 1
Burner 3
15
Assembly
Step15: Install the Control Panel As-
sembly
Locate: Fig. 15A shows the inside of the
Control Panel Assembly ( CP has (3) gas
valves mounted on a manifold connected
to the Hose, Sear Burner Valve and Regu-
lator assembly (HVR). There is an Elec-
tronic Ignition assembly attached, which
has (4) igniter wires of different lengths to
attach to each burner tube and the Sear
Burner and (4) M6x15 bolts.
Procedure: Refer to Fig. 15B and carefully
thread the HVR with the Sear Burner ig-
niter wire through the opening in the front
face of the Grill, make a turn to the left and
bring it out through the opening in the left
side of the Grill. Allow it to hang free, as
we will later make the connection to the
Sear
Burner.
Refer to Fig. 15C, and note that at each
opening for the valve and burner connec-
tion, there is a small keyhole slot. The Ig-
niter Wires are numbered 1 to 3, starting
with # 1 as the Left Burner. Carefully push
each of the ignition wires through the holes
to dangle inside, resting in the keyhole
slot. The shortest wire is # 1 and the long-
est is for # 3. We will attach these wires to
each burner tube when we install the burn-
ers. Check to be certain that no wires have
become disconnected from the Igniter
Housing.
Position the Control Panel in place against
the Front Panel and fasten it with (4)
M6x15 bolts from inside
the Grill – see Fig.
15C.
Burner 2
Burner 1
Burner 3
15
Assembly
Step15: Install the Control Panel As-
sembly
Locate: Fig. 15A shows the inside of the
Control Panel Assembly ( CP has (3) gas
valves mounted on a manifold connected
to the Hose, Sear Burner Valve and Regu-
lator assembly (HVR). There is an Elec-
tronic Ignition assembly attached, which
has (4) igniter wires of different lengths to
attach to each burner tube and the Sear
Burner and (4) M6x15 bolts.
Procedure: Refer to Fig. 15B and carefully
thread the HVR with the Sear Burner ig-
niter wire through the opening in the front
face of the Grill, make a turn to the left and
bring it out through the opening in the left
side of the Grill. Allow it to hang free, as
we will later make the connection to the
Sear
Burner.
Refer to Fig. 15C, and note that at each
opening for the valve and burner connec-
tion, there is a small keyhole slot. The Ig-
niter Wires are numbered 1 to 3, starting
with # 1 as the Left Burner. Carefully push
each of the ignition wires through the holes
to dangle inside, resting in the keyhole
slot. The shortest wire is # 1 and the long-
est is for # 3. We will attach these wires to
each burner tube when we install the burn-
ers. Check to be certain that no wires have
become disconnected from the Igniter
Housing.
Position the Control Panel in place against
the Front Panel and fasten it with (4)
M6x15 bolts from inside
the Grill – see Fig.
15C.
Burner 2
Burner 1
Burner 3
15
Refer to Fig. 15D, note that at each opening
for the valve and burner connection, there
is a small keyhole slot. The Ignitor Wires are
numbered 1 to 3, starting with # 1 as the Left
Burner. Carefully push each of the ignition
wires through the holes to dangle inside,
resting in the keyhole slot. The shortest wire
is # 1 and the longest is for # 3. We will attach
these wires to each burner tube when we
install the burners. Check to be certain that
no wires have become disconnected from
the Ignitor Housing.
Position the Control Panel in place against
the Front Panel and fasten it with (4) M6x15
bolts from inside the Grill – see Fig.15D.
Fig. 15A
Ignitor Wire 3
Sear Burner
Valve
Ignitor Wire 2 Ignitor Wire 1
Sear Burner
Fig. 15B
Fig. 15C
Fig. 15D
13
Grill Assembly
Step 16:
Procedure: Refer to Fig. 16 and set the HVR
Cover in the front corner of the Gas Grill Cabinet,
so that it covers the actual HVR where it
enters and exits the Cabinet. Fasten in place
with (2) M6x15 bolts.
Note: Be sure top of cover is positioned under the
Rivnut as shown.
Step 17:
Procedure: Attached to each Burner Tube is
an Ignition Electrode with a pin at the end of
the Electrode. You need to attach each of the
(3) ignition wires that you had pushed through
the openings onto the pin end of the Electrode
per Fig. 17A.
Refer to Fig. 17B and Fig 17C. Tilt the burner
tube slightly and insert through the opening in
the front wall of the cabinet. You MUST make
certain that the tip of the valve is completely
INSIDE the end opening of the Burner Tube.
After each Burner Tube is set in place at the
front of the Cabinet, you must fasten the
Burner Tube to the Burner Support Brackets
at the back of the cabinet with (3) ST4.0x10
screw per Fig. 17D.
Assembly
Step 17: Assemble the Burner Tubes to
the Grill
Locate: (3) Burner Tubes with Igniter elec-
trodes attached and (3) ST4.0x10 Screws.
Procedure: Attached to each Burner Tube is
an Ignition Electrode with a pin at the end of
the Electrode. You need to attach each of the
(3) ignition wires that you had pushed through
the openings onto the pin end of the Electrode
per Fig. 17A.
Refer to Fig. 17B and Fig 17C. Tilt the burner
tube slightly and insert through the opening in
the front wall of the cabinet. You MUST make
certain that the tip of the valve is completely
INSIDE
the end opening of the Burner Tube.
After each Burner Tube is set in place at the
front of the Cabinet, you must f
asten the
Burner Tube to the Burner Support Brackets
at the back of the cabinet with (3) ST4.0x10
screw per Fig. 17D.
Step 16: Assemble the HVR Cover
Locate: HVR Cover and (2) M6x15 bolts
Procedure: Refer to Fig. 16 and set the HVR
Cover in the front corner of the Gas Grill Cabi-
net, so that it covers the actual HVR where it
enters and exits the Cabinet. Fasten in place
with (2) M6x15 bolts.
Be sure top of cover is positioned under the
Rivnut as shown.
Rivnut
16
Assembly
Step 17: Assemble the Burner Tubes to
the Grill
Locate: (3) Burner Tubes with Igniter elec-
trodes attached and (3) ST4.0x10 Screws.
Procedure: Attached to each Burner Tube is
an Ignition Electrode with a pin at the end of
the Electrode. You need to attach each of the
(3) ignition wires that you had pushed through
the openings onto the pin end of the Electrode
per Fig. 17A.
Refer to Fig. 17B and Fig 17C. Tilt the burner
tube slightly and insert through the opening in
the front wall of the cabinet. You MUST make
certain that the tip of the valve is completely
INSIDE
the end opening of the Burner Tube.
After each Burner Tube is set in place at the
front of the Cabinet, you must f
asten the
Burner Tube to the Burner Support Brackets
at the back of the cabinet with (3) ST4.0x10
screw per Fig. 17D.
Step 16: Assemble the HVR Cover
Locate: HVR Cover and (2) M6x15 bolts
Procedure: Refer to Fig. 16 and set the HVR
Cover in the front corner of the Gas Grill Cabi-
net, so that it covers the actual HVR where it
enters and exits the Cabinet. Fasten in place
with (2) M6x15 bolts.
Be sure top of cover is positioned under the
Rivnut as shown.
Rivnut
16
Assembly
Step 17: Assemble the Burner Tubes to
the Grill
Locate: (3) Burner Tubes with Igniter elec-
trodes attached and (3) ST4.0x10 Screws.
Procedure: Attached to each Burner Tube is
an Ignition Electrode with a pin at the end of
the Electrode. You need to attach each of the
(3) ignition wires that you had pushed through
the openings onto the pin end of the Electrode
per Fig. 17A.
Refer to Fig. 17B and Fig 17C. Tilt the burner
tube slightly and insert through the opening in
the front wall of the cabinet. You MUST make
certain that the tip of the valve is completely
INSIDE
the end opening of the Burner Tube.
After each Burner Tube is set in place at the
front of the Cabinet, you must f
asten the
Burner Tube to the Burner Support Brackets
at the back of the cabinet with (3) ST4.0x10
screw per Fig. 17D.
Step 16: Assemble the HVR Cover
Locate: HVR Cover and (2) M6x15 bolts
Procedure: Refer to Fig. 16 and set the HVR
Cover in the front corner of the Gas Grill Cabi-
net, so that it covers the actual HVR where it
enters and exits the Cabinet. Fasten in place
with (2) M6x15 bolts.
Be sure top of cover is positioned under the
Rivnut as shown.
Rivnut
16
Assembly
Step 17: Assemble the Burner Tubes to
the Grill
Locate: (3) Burner Tubes with Igniter elec-
trodes attached and (3) ST4.0x10 Screws.
Procedure: Attached to each Burner Tube is
an Ignition Electrode with a pin at the end of
the Electrode. You need to attach each of the
(3) ignition wires that you had pushed through
the openings onto the pin end of the Electrode
per Fig. 17A.
Refer to Fig. 17B and Fig 17C. Tilt the burner
tube slightly and insert through the opening in
the front wall of the cabinet. You MUST make
certain that the tip of the valve is completely
INSIDE
the end opening of the Burner Tube.
After each Burner Tube is set in place at the
front of the Cabinet, you must fasten the
Burner Tube to the Burner Support Brackets
at the back of the cabinet with (3) ST4.0x10
screw per Fig. 17D.
Step 16: Assemble the HVR Cover
Locate: HVR Cover and (2) M6x15 bolts
Procedure: Refer to Fig. 16 and set the HVR
Cover in the front corner of the Gas Grill Cabi-
net, so that it covers the actual HVR where it
enters and exits the Cabinet. Fasten in place
with (2) M6x15 bolts.
Be sure top of cover is positioned under the
Rivnut as shown.
Rivnut
16
Assembly
Step 17: Assemble the Burner Tubes to
the Grill
Locate: (3) Burner Tubes with Igniter elec-
trodes attached and (3) ST4.0x10 Screws.
Procedure: Attached to each Burner Tube is
an Ignition Electrode with a pin at the end of
the Electrode. You need to attach each of the
(3) ignition wires that you had pushed through
the openings onto the pin end of the Electrode
per Fig. 17A.
Refer to Fig. 17B and Fig 17C. Tilt the burner
tube slightly and insert through the opening in
the front wall of the cabinet. You MUST make
certain that the tip of the valve is completely
INSIDE
the end opening of the Burner Tube.
After each Burner Tube is set in place at the
front of the Cabinet, you must fasten the
Burner Tube to the Burner Support Brackets
at the back of the cabinet with (3) ST4.0x10
screw per Fig. 17D.
Step 16: Assemble the HVR Cover
Locate: HVR Cover and (2) M6x15 bolts
Procedure: Refer to Fig. 16 and set the HVR
Cover in the front corner of the Gas Grill Cabi-
net, so that it covers the actual HVR where it
enters and exits the Cabinet. Fasten in place
with (2) M6x15 bolts.
Be sure top of cover is positioned under the
Rivnut as shown.
Rivnut
16
Fig. 16
Fig. 17A
Fig. 17B
Fig. 17C
Fig. 17D
14
Grill Assembly
Step 18:
Procedure: Refer to Fig. 18 and Align the
Firebox Assembly with the rectangular
opening in the right side of the Grill Cabinet,
so that it is resting on the ledge of the Firebox
Support Bracket. Insert (3) M6x15 bolts
through the Firebox and the Cabinet Wall.
Attach (3) M6 KEPS nuts to each of the bolts.
Insert (3) M6 x15 bolts through the Firebox
and the Firebox Support Bracket and attach
(3) M6 KEPS nuts to the bolts. Make certain
that all bolts are securely tightened.
Step 19:
Procedure: Refer to Fig. 19 and place the
Firebox Door Handle on the outside of the
Firebox Door and insert an M6x15 bolt
through the Door Handle and the Door as
shown. Attach an M6 metal lock nut.
Tighten with wrench or pliers until the
Handle can still move freely.
Step 20:
Procedure: Refer to Fig. 20A – Insert the (4)
bolts and leave them about ¼” out. Now
“hang” the Sear Burner Housing onto these
(4) bolts and push down to seat it, then tighten
the bolts securely. Note: (2) bolts need to be
tightened from the underside of the Housing.
Assembly
Step 18: Assemble Firebox
Locate: Firebox and Lid Assembly, (6) M6x15
bolts, and (6) M6 KEPS nuts
Procedure: Refer to Fig. 18 and Align the Fire-
box Assembly with the rectangular opening in
the right side of the Grill Cabinet, so that it is
resting on the ledge of the Firebox Support
Bracket. Insert (3) M6x15 bolts through the
Firebox and the Cabinet Wall. Attach (3) M6
KEPS nuts to each of the bolts. Insert (3) M6
x15 bolts through the Firebox and the Firebox
Support Bracket and attach (3) M6 KEPS nuts
to the bolts. Make certain that all bolts are se-
curely tightened.
Step 19: Assemble Firebox Door Han-
dle
Locate: Firebox Door Handle, (1) M6x15 bolt
and (1) M6 metal lock nut
Procedure: Refer to Fig. 19 and place the
Firebox Door Handle on the outside of the
Firebox Door and insert an M6x15 bolt
through the Door Handle and the Door as
shown. Attach an M6 metal lock nut. Tighten
with wrench or pliers until the Handle can still
move freely.
17
Step 20: Sear Burner Housing Assem-
bly
Locate: Sear Burner Housing and Lid, Sear
Burner, Sear Burner Control Knob, (6) M6x15
bolts and (2) ST4.0x10 screws,
Procedure: Refer to Fig. 20A – Insert the (4)
bolts and leave them about ¼” out. Now
“hang” the Sear Burner Housing onto these
(4) bolts and push down to seat it, then tighten
the bolts securely. Note: (2) bolts need to be
tightened from the underside of the Housing.
Assembly
Step 18: Assemble Firebox
Locate: Firebox and Lid Assembly, (6) M6x15
bolts, and (6) M6 KEPS nuts
Procedure: Refer to Fig. 18 and Align the Fire-
box Assembly with the rectangular opening in
the right side of the Grill Cabinet, so that it is
resting on the ledge of the Firebox Support
Bracket. Insert (3) M6x15 bolts through the
Firebox and the Cabinet Wall. Attach (3) M6
KEPS nuts to each of the bolts. Insert (3) M6
x15 bolts through the Firebox and the Firebox
Support Bracket and attach (3) M6 KEPS nuts
to the bolts. Make certain that all bolts are se-
curely tightened.
Step 19: Assemble Firebox Door Han-
dle
Locate: Firebox Door Handle, (1) M6x15 bolt
and (1) M6 metal lock nut
Procedure: Refer to Fig. 19 and place the
Firebox Door Handle on the outside of the
Firebox Door and insert an M6x15 bolt
through the Door Handle and the Door as
shown. Attach an M6 metal lock nut. Tighten
with wrench or pliers until the Handle can still
move freely.
17
Step 20: Sear Burner Housing Assem-
bly
Locate: Sear Burner Housing and Lid, Sear
Burner, Sear Burner Control Knob, (6) M6x15
bolts and (2) ST4.0x10 screws,
Procedure: Refer to Fig. 20A – Insert the (4)
bolts and leave them about ¼” out. Now
“hang” the Sear Burner Housing onto these
(4) bolts and push down to seat it, then tighten
the bolts securely. Note: (2) bolts need to be
tightened from the underside of the Housing.
Assembly
Step 18: Assemble Firebox
Locate: Firebox and Lid Assembly, (6) M6x15
bolts, and (6) M6 KEPS nuts
Procedure: Refer to Fig. 18 and Align the Fire-
box Assembly with the rectangular opening in
the right side of the Grill Cabinet, so that it is
resting on the ledge of the Firebox Support
Bracket. Insert (3) M6x15 bolts through the
Firebox and the Cabinet Wall. Attach (3) M6
KEPS nuts to each of the bolts. Insert (3) M6
x15 bolts through the Firebox and the Firebox
Support Bracket and attach (3) M6 KEPS nuts
to the bolts. Make certain that all bolts are se-
curely tightened.
Step 19: Assemble Firebox Door Han-
dle
Locate: Firebox Door Handle, (1) M6x15 bolt
and (1) M6 metal lock nut
Procedure: Refer to Fig. 19 and place the
Firebox Door Handle on the outside of the
Firebox Door and insert an M6x15 bolt
through the Door Handle and the Door as
shown. Attach an M6 metal lock nut. Tighten
with wrench or pliers until the Handle can still
move freely.
17
Step 20: Sear Burner Housing Assem-
bly
Locate: Sear Burner Housing and Lid, Sear
Burner, Sear Burner Control Knob, (6) M6x15
bolts and (2) ST4.0x10 screws,
Procedure: Refer to Fig. 20A – Insert the (4)
bolts and leave them about ¼” out. Now
“hang” the Sear Burner Housing onto these
(4) bolts and push down to seat it, then tighten
the bolts securely. Note: (2) bolts need to be
tightened from the underside of the Housing.
Fig. 18
Fig. 19
Fig. 20A
15
Grill Assembly
Step 20: (Continued)
Refer to Fig. 20B – Add (2)
additional M6x15 bolts from
INSIDE the Cabinet to secure
the Sear Burner Housing.
Refer to Fig. 20E – Attach Sear Burner
Control Knob over the valve stem.
Make sure the at portions match up
so the Knob can slide on.
Refer to Fig. 20C – Pick up the HVR
and UNSCREW the (2) M4x5 bolts
from the Gas Valve.
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Ref
er to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Ref
er to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Ref
er to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Refer to Fig. 20F – Locate
the Sear Burner and lift up
the igniter wire that you
moved over to here from
the Control Panel. On the
bottom of the Burner you
will see a pin connection
to the electrode. Push the
igniter wire onto the pin.
Refer to Fig. 20D – Position valve
between the front panel and inner wall
of the Sear Burner Housing. Align the
holes and attach the valve using the (2)
M4x5 bolts that were removed earlier.
Fig. 20B
Fig. 20C Fig. 20D Fig. 20E
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of
the Sear Burner
Housing and the inner wall.
Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of
the s
tem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Ref
er to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the B
urner y
ou will s
ee a pin connection t
o t
he
electrode. Push t
he igniter wire onto t
he pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and s
lide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking f
rom
t
he underside of the housing,
make certain that
the valve tip is INSIDE the
burner tube.
Assembly
18
Fig. 20G
Refer to Fig. 20G – Carefully so you do not pull the
wire o, tilt the burner open tube end down and
slide through the opening in the housing and ONTO
the nozzle end of the gas valve, making sure the
valve tip is INSIDE the burner tube (Fig. 20G).
Step 20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20B – Add (2) additional M6x15
bolts from INSIDE the Cabinet to secure the
Sear Burner Housing.
Refer to Fig. 20C – Pick up the HVR and hold
the Gas Valve in your hand and UNSCREW the
(2) M4x5 bolts.
Refer to Fig. 20D – Position the valve in place
between the front panel of the Sear Burner
Housing and the inner wall. Align the threaded
holes in the valve with the holes in the Sear
Burner Housing and attach the valve using the
(2) M4x5 bolts that were removed earlier.
Refer to Fig. 20E – Place the Sear Burner Con-
trol Knob over the valve stem, making certain to
align the flat portion of the stem with the flat po-
tion in the Knob and push the Control Knob onto
the stem until it is firmly seated.
Refer to Fig. 20F – Locate the Sear Burner and
lift up the igniter wire that you moved over to
here from the Control Panel. On the bottom of
the Burner you will see a pin connection to the
electrode. Push the igniter wire onto the pin.
Now carefully so you do not pull the wire off, tilt
the burner open tube end down and slide
through the opening in the housing and ONTO
and OVER the nozzle end of the gas valve.
Looking from the underside of the housing,
make certain that the valve tip is INSIDE the
burner tube.
Assembly
18
Fig. 20F
Step20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20G – Fasten the Sear Burner to
the bracket at the back wall of the housing using
(2) ST4.0x10 screws.
Assembly
19
Step 21: Installing the Igniter Battery
Locate: The AA battery can be found on the
Hardware Blister Card
Procedure: Refer to Fig. 21 – unscrew the
black cap from the Electronic Igniter. Insert
the AA battery with the + end facing out.
Screw the black cap back onto the Igniter.
When you press the soft black button on the
cap, you should see small sparks jumping
from the electrodes onto all the Burner Tubes
and the Sear Burner. The Igniter will light ALL
the burners when you open the gas control
valves and press it.
Note:
Make sure when your screw the black cap
onto the electronic ignitor, you do not
cross thread the cap.
Step 22: Assemble Damper Knob
Locate : Damper Knob
Procedure: Refer to Fig. 22 – screw the
Damper Knob onto the Damper Slide.
Fig. 20H
Refer to Fig. 20H – Fasten the Sear Burner to
the bracket at the back wall of the housing
using (2) ST4.0x10 screws.
16
Grill Assembly
Step20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20G – Fasten the Sear Burner to
the bracket at the back wall of the housing using
(2) ST4.0x10 screws.
Assembly
19
Step 21: Installing the Igniter Battery
Locate
:
The AA battery can be found on the
Hardware Blister Card
Procedure:
Refer to Fig. 21 – unscrew the
black
cap from t
he E
lectronic I
gniter.
I
nsert
the AA battery with the + end facing out.
Screw the black cap back onto the Igniter.
When y
ou press the soft black
button on t
he
cap,
you should see small sparks
jumping
from the electrodes onto all the Burner Tubes
and the Sear Burner.
The Igniter will light
ALL
the burners when you open the gas control
valves and press it.
Note
:
Make sure when your screw the black cap
onto the electronic ignitor, y
ou d
o not
cross thread the cap.
Step 22: Assemble Damper Knob
Locate
: Damper Knob
Procedure
: Refer to Fig. 22 – screw the
Damper Knob onto the Damper Slide.
Step20: Sear Burner Housing Assembly
(Continued)
Refer to Fig. 20G – Fasten the Sear Burner to
the bracket at the back wall of the housing using
(2) ST4.0x10 screws.
Assembly
19
Step 21: Installing the Igniter Battery
Locate
:
The AA battery can be found on the
Hardware Blister Card
Procedure:
Refer to Fig. 21 – unscrew the
black
cap from t
he E
lectronic I
gniter.
I
nsert
the AA battery with the + end facing out.
Screw the black cap back onto the Igniter.
When y
ou press the soft black
button on t
he
cap,
you should see small sparks
jumping
from the electrodes onto all the Burner Tubes
and the Sear Burner.
The Igniter will light
ALL
the burners when you open the gas control
valves and press it.
Note
:
Make sure when your screw the black cap
onto the electronic ignitor, y
ou d
o not
cross thread the cap.
Step 22: Assemble Damper Knob
Locate
: Damper Knob
Procedure
: Refer to Fig. 22 – screw the
Damper Knob onto the Damper Slide.
Fig. 21
Fig. 22
21
Step 24: Install Warming Racks
Locate: (2) Warming Racks, and (4) M6x30
bolts
Procedure:
Screw (1) M6x30 bolt through the Gas Grill
Lid from the outside as shown in Fig. 24A
and Fig 24B and position the Warming
Rack so that the bolt is going through the
wire loop. Then align the wire loop on the
opposite end of the Warming Rack with the
opposite Lid hole and insert the other
M6x30 bolt. Insert the wire legs into the
holes of the Cabinet as shown in Fig. 24C.
Repeat the steps in Fig. 24A to Fig. 24C, at-
tach the other Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as shown in
Fig. 24D.
Assembly
21
Step 24: Install Warming Racks
Locate: (2) Warming Racks, and (4) M6x30
bolts
Procedure:
Screw (1) M6x30 bolt through the Gas Grill
Lid from the outside as shown in Fig. 24A
and Fig 24B and position the Warming
Rack so that the bolt is going through the
wire loop. Then align the wire loop on the
opposite end of the Warming Rack with the
opposite Lid hole and insert the other
M6x30 bolt. Insert the wire legs into the
holes of the Cabinet as shown in Fig. 24C.
Repeat the steps in Fig. 24A to Fig. 24C, at-
tach the other Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as shown in
Fig. 24D.
Assembly
21
Step 24: Install Warming Racks
Locate: (2) Warming Racks, and (4) M6x30
bolts
Procedure:
Screw (1) M6x30 bolt through the Gas Grill
Lid from the outside as shown in Fig. 24A
and Fig 24B and position the Warming
Rack so that the bolt is going through the
wire loop. Then align the wire loop on the
opposite end of the Warming Rack with the
opposite Lid hole and insert the other
M6x30 bolt. Insert the wire legs into the
holes of the Cabinet as shown in Fig. 24C.
Repeat the steps in Fig. 24A to Fig. 24C, at-
tach the other Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as shown in
Fig. 24D.
Assembly
21
Step 24: Install Warming Racks
Locate: (2) Warming Racks, and (4) M6x30
bolts
Procedure:
Screw (1) M6x30 bolt through the Gas Grill
Lid from the outside as shown in Fig. 24A
and Fig 24B and position the Warming
Rack so that the bolt is going through the
wire loop. Then align the wire loop on the
opposite end of the Warming Rack with the
opposite Lid hole and insert the other
M6x30 bolt. Insert the wire legs into the
holes of the Cabinet as shown in Fig. 24C.
Repeat the steps in Fig. 24A to Fig. 24C, at-
tach the other Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as shown in
Fig. 24D.
Assembly
Fig. 23A
Damper
Knob
Fig. 23D
Step 23:
Screw (1) M6x30 bolt through
the Gas Grill Lid from the outside
as shown in Fig. 23A and Fig 23B
and position the Warming Rack
so that the bolt is going through
the wire loop. Then align the
wire loop on the opposite end of
the Warming Rack with the
opposite Lid hole and insert the
other M6x30 bolt. Insert the wire
legs into the holes of the Cabinet
as shown in Fig. 23C.
Repeat the steps in Fig. 23A
to Fig. 23C, attach the other
Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as
shown in Fig. 23D.
21
Step 24: Install Warming Racks
Locate: (2) Warming Racks, and (4) M6x30
bolts
Procedure:
Screw (1) M6x30 bolt through the Gas Grill
Lid from the outside as shown in Fig. 24A
and Fig 24B and position the Warming
Rack so that the bolt is going through the
wire loop. Then align the wire loop on the
opposite end of the Warming Rack with the
opposite Lid hole and insert the other
M6x30 bolt. Insert the wire legs into the
holes of the Cabinet as shown in Fig. 24C.
Repeat the steps in Fig. 24A to Fig. 24C, at-
tach the other Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as shown in
Fig. 24D.
Assembly
Fig. 23C
21
Step 24: Install Warming Racks
Locate: (2) Warming Racks, and (4) M6x30
bolts
Procedure:
Screw (1) M6x30 bolt through the Gas Grill
Lid from the outside as shown in Fig. 24A
and Fig 24B and position the Warming
Rack so that the bolt is going through the
wire loop. Then align the wire loop on the
opposite end of the Warming Rack with the
opposite Lid hole and insert the other
M6x30 bolt. Insert the wire legs into the
holes of the Cabinet as shown in Fig. 24C.
Repeat the steps in Fig. 24A to Fig. 24C, at-
tach the other Warming Rack to the Charcoal
Grill Lid using (2) M6x30 bolts as shown in
Fig. 24D.
Assembly
Fig. 23B
Step 22:
Screw the Damper Knob onto the
Damper Slide (Fig. 22).
Step 21:
Refer to Fig. 21 – unscrew the black cap
from the Electronic Igniter. Insert the AA
battery with the + end facing out. Screw
the black cap back onto the Igniter. When
you press the soft black button on the
cap, you should see small sparks jumping
from the electrodes onto all the Burner
Tubes and the Sear Burner.
Note: Make sure when your screw the black cap
onto the electronic ignitor, you do not cross
thread the cap.
17
Grill Assembly
Gas Cooking Grids
Sear Burner
Cooking Grid
Firebox
Wood Rack
Heat Tents
Charcoal Tray
Charcoal Cooking Grids
Completed Grill
Step 25: Final Preparation
Locate : (2) Gas Cooking Grids (gloss finish) , (3) Charcoal and Sear Burner Cooking Grids (matte finish), (1)
Firebox Wood Rack, (1) Charcoal Tray, and (3) Heat Tents
Procedure: Refer to Fig. 25 and place all the respective components into their position in the Grill.
Assembly of your grill & smoker is now complete.
To order a cover for your grill, please visit: www.thesmokercompany.com
FOR YOUR SAFETY, FOLLOW ALL SAFEGUARDS AND INSTRUCTIONS.
22
Assembly
Assembly
Step 23: Attach Gas Drip Tray and Char-
coal Drip Tray
Locate: Gas Drip tray and Charcoal Drip Tray,
removable Grease Cup, Charcoal Drip Tray
Knob and (1) M5x10 bolt
Procedure: Refer to Fig. 23A - Attach the Char-
coal Drip Tray Knob to the Charcoal Drip Tray
using (1) M5x10 bolt.
Refer to Fig. 23B, slide the Gas Drip Tray and
Charcoal Drip Tray to the bottom of the Cabinet.
Refer to Fig. 23C – Slide the removable Grease
Cup into the bottom of the Gas Drip Tray, from
the back.
Note: Grease Drip Trays and Grease Cup
Should be emptied and cleaned after each
use to prevent flare – ups and /or grease
fires.
20
Fig. 25
Fig. 24B
Step 25:
Locate: (2) Gas Cooking Grids (gloss nish), (3) Charcoal and Sear Burner Cooking Grids (matte nish), (1) Firebox
Wood Rack, (1) Charcoal Tray, and (3) Heat Tents
Refer to Fig. 25 - Place all the respective components into their position in the Grill.
Step 24:
Refer to Fig. 24A - Attach the Charcoal Drip
Tray Knob to the Charcoal Drip Tray using
(1) M5x10 screw.
Refer to Fig. 24B- Slide the Gas Drip Tray
and Charcoal Drip Tray into the bottom of
the Cabinet.
Refer to Fig. 24C- Slide the Grease Cup into
bottom of the Gas Drip Tray from the back.
Assembly
Step 23: Attach Gas Drip Tray and Char-
coal Drip Tray
Locate: Gas Drip tray and Charcoal Drip Tray,
removable Grease Cup, Charcoal Drip Tray
Knob and (1) M5x10 bolt
Procedure: Refer to Fig. 23A - Attach the Char-
coal Drip Tray Knob to the Charcoal Drip Tray
using (1) M5x10 bolt.
Refer to Fig. 23B, slide the Gas Drip Tray and
Charcoal Drip Tray to the bottom of the Cabinet.
Refer to Fig. 23C – Slide the removable Grease
Cup into the bottom of the Gas Drip Tray, from
the back.
Note: Grease Drip Trays and Grease Cup
Should be emptied and cleaned after each
use to prevent flare – ups and /or grease
fires.
20
Fig. 24A
Assembly
Step 23: Attach Gas Drip Tray and Char-
coal Drip Tray
Locate: Gas Drip tray and Charcoal Drip Tray,
removable Grease Cup, Charcoal Drip Tray
Knob and (1) M5x10 bolt
Procedure: Refer to Fig. 23A - Attach the Char-
coal Drip Tray Knob to the Charcoal Drip Tray
using (1) M5x10 bolt.
Refer to Fig. 23B, slide the Gas Drip Tray and
Charcoal Drip Tray to the bottom of the Cabinet.
Refer to Fig. 23C – Slide the removable Grease
Cup into the bottom of the Gas Drip Tray, from
the back.
Note: Grease Drip Trays and Grease Cup
Should be emptied and cleaned after each
use to prevent flare – ups and /or grease
fires.
20
Fig. 24C
18
Grill Assembly
ASSEMBLY OF YOUR GRILL
IS NOW COMPLETE.
FOR YOUR SAFETY, FOLLOW ALL SAFE GUARDS AND INSTRUCTIONS.
To order a cover for your grill, please visit
our website at www.olp-inc.com.
19
The installation of this appliance must be in accordance with all applicable local codes, or the National
Fuel Gas Code ANSI Z223.1 NFPA 54.
When purchasing or exchanging a cylinder for your gas grill, it must be:
1. Constructed and marked in accordance with the specications for LP gas cylinders of the U.S. Department of
Transportation (DOT), and
2. Provided with a listed over-lling prevention device (OPD), and
3. Provided with a cylinder connection device compatible with the connection for outdoor cooking appliance.
1. Check that the cylinder valve is closed by turning the knob clockwise.
2. Place the cylinder into the tank support bracket on the bottom of the left brace. Then place tank retention wire
over cylinder handle and secure tightly.
3. Orient the cylinder such that the valve opening faces left side of grill and so that the hose is not kinked or damaged.
4. Make sure tank sits securely in tank support bracket.
Operating Instructions
LP GAS CYLINDER (TANK) SPECIFICATIONS:
INSTALLING THE LP GAS CYLINDER (TANK) ON TO THE GRILL:
20
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