P/N 06-237157-001 i June 2012
CHAPTER 1 PRODUCT AND COMPONENT DESCRIPTIONS
1-1 Introduction ......................................................................................... 1-1
1-2 Applications ......................................................................................... 1-1
1-3 Operation with tekmar BTC_II ................................................................ 1-2
1-4 Features .............................................................................................. 1-2
1-5 Specifications ....................................................................................... 1-3
1-6 Agency Approvals ................................................................................. 1-3
1-7 Reference Documents............................................................................ 1-4
1-8 Sensors ............................................................................................... 1-4
1-9 ID Card ............................................................................................... 1-4
CHAPTER 2 INSTALLATION AND CONFIGURATION
2-1 System Overview.................................................................................. 2-1
2-2 Mounting ............................................................................................. 2-1
2-3 Igniter Locations................................................................................... 2-1
2-3.1 Proper Electrode Location....................................................................... 2-2
2-3.2 Hot Surface Igniter ............................................................................... 2-2
2-4 OEM Factory Wiring............................................................................... 2-2
2-4.1 Supplying Power ................................................................................... 2-2
2-4.2 Sensor Inputs....................................................................................... 2-2
2-4.3 Isolated Valve Contacts ......................................................................... 2-3
2-4.4 Combustion Blower Connections ............................................................. 2-3
2-4.5 High-Current Blower Option.................................................................... 2-3
2-4.6 Pump Outputs ...................................................................................... 2-3
2-4.7 Ignition Outputs ................................................................................... 2-3
2-5 System Connections (Field Wiring) .......................................................... 2-3
2-6 Wiring Diagrams ................................................................................... 2-3
2-7 Wiring Tables ....................................................................................... 2-6
2-7.1 OEM Factory Low-Voltage Wiring Connections (30 VAC Max)....................... 2-6
2-7.2 OEM Factory Line-Voltage Wiring Connections........................................... 2-7
2-7.3 Low-Voltage Field Wiring Connections (30 VAC Max).................................. 2-8
2-8 Install the ID Card ................................................................................ 2-9
2-9 Potentiometer (Operator Setpoint) .......................................................... 2-9
2-10 Configuration (DIP Switch Settings)......................................................... 2-9
CHAPTER 3 STARTUP
3-1 System Checkout.................................................................................. 3-1
3-2 Field Test............................................................................................. 3-1
3-3 Commission Test Mode .......................................................................... 3-1
CHAPTER 4 OPERATIONAL SEQUENCE
4-1 NORMAL OPERATION............................................................................. 4-1
4-1.1 Start-Up .............................................................................................. 4-1
4-1.2 Standby/Call for Heat ............................................................................ 4-1
4-1.3 Pump Purging....................................................................................... 4-1
4-1.4 Blower Prepurge ................................................................................... 4-2
4-1.5 Ignition (DSI Models) ............................................................................ 4-2
4-1.6 Ignition (HSI Models) ............................................................................ 4-2
TABLE OF CONTENTS