Ransomes 648601G01 Owner's manual

Brand: Ransomes

Model: 648601G01

Category: Utility Vehicle

Type: Owner's manual

OWNER’S GUIDE

649008

REVISED NOV 2015ISSUED AUG 2015

TRUCKSTER LX

WELCOME

Thank you for purchasing this vehicle. Before driving the vehicle, we ask you to spend some time reading this Owner’s

Guide. This guide contains the information that will assist you in maintaining this highly reliable vehicle. Some illustrations

may show items that are optional for your vehicle. This guide may cover the operation of several vehicles; therefore, some

illustrations may not represent your vehicle. Physical differences in controls will be illustrated.

Most of the service procedures in this guide can be accomplished using standard, automotive hand tools. Contact your ser-

vice representative for servicing the vehicle in accordance with the Periodic Service Schedule.

Repair or replacement parts are available through your Jacobsen dealer or Jacobsen Service Parts Department.

The following information is needed when contacting the manufacturer or dealer concerning service or parts for

your vehicle:

Vehicle Model: _______________________________________________________

VIN or Serial Number: _________________________________________________

Never modify the vehicle in any way that will alter the weight distribution of the vehicle, decrease its stability or increase the speed

beyond the factory specifications. Such modifications can cause serious personal injury or death. The manufacturer, TEXTRON SPECIAL-

IZED VEHICLES (TSV Augusta), prohibits and disclaims responsibility for any such modifications or any other alteration which would

adversely affect the safety of the vehicle.

TSV reserves the right to incorporate engineering and design changes to products in this manual, without obligation to include these

changes on units sold previously.

The information contained in this manual may be revised periodically by the manufacturer, and therefore is subject to change without

notice.

TSV DISCLAIMS LIABILITY FOR ERRORS IN THIS MANUAL, and SPECIFICALLY DISCLAIMS LIABILITY FOR INCIDENTAL AND CONSE-

QUENTIAL DAMAGES resulting from the use of the information and materials in this manual.

These are the original instructions as defined by 2006/42/EC.

CONTACT INFORMATION:

JACOBSEN, A Textron Company

11108 Quality Drive

Charlotte, NC, USA 28273

1-800-848-1636

www.Jacobsen.com

OWNER’S GUIDE

GASOLINE

TRUCKSTER LX

STARTING MODEL YEAR 2016

CALIFORNIA Proposition 65 Warning

WARNING: Motor vehicles may contain fuels, oils and fluids, battery posts, terminals, and related accessories which

contain lead and lead compounds and other chemicals identified by the State of California to potentially cause cancer,

birth defects, and other reproductive harm. These chemicals are found in vehicles, vehicle parts and accessories, both

new and replacements. During maintenance, these vehicles generate used oil, waste fluids, grease, fumes, and partic-

ulates, all identified by the State of California to potentially cause cancer and birth defects or other reproductive harm.

Posted in accordance with Proposition 65 and California Health and Safety Code Section 25249.5, et seq.

NOTES

Owner’s Guide

This vehicle was designed and manufactured in the United States of America (USA). The

standards and specifications listed in the following text originate in the USA unless other-

wise indicated.

Use Original Equipment Manufacturer (OEM) approved parts to keep the warranty effective.

Overfilling the battery may void the warranty.

Tampering with or adjusting the governor to permit the vehicle to operate at above factory

specifications will void the vehicle warranty.

When servicing engines, all adjustments and replacement components must be per original

vehicle specifications in order to maintain the United States of America Federal and State

emission certification applicable at the time of manufacture.

BATTERY PROLONGED STORAGE

The batteries discharge over time. The rate of discharge changes according to the ambient

temperature, the age and condition of the batteries.

Completely charged batteries will not freeze in winter temperatures unless the temperature

is less than -75°F (- 60°C).

BATTERY DISPOSAL

Lead-acid batteries are recyclable. Return discarded batteries to distributor, manufacturer

or lead smelter for recycling. For neutralized spills, put residue in acid-resistant containers

with absorbent material such as sand. Dispose in accordance with local, state and federal

regulations for acid and lead compounds. Contact local or state environmental authorized

people for the disposal information.

TABLE OF CONTENTS

iii

Owner’s Guide

SAFETY

GENERAL......................................................................................................................... 1

NOTICES, CAUTIONS, WARNINGS AND DANGERS .................................................... 1

GENERAL OPERATION................................................................................................... 3

MAINTENANCE................................................................................................................ 4

LABELS AND PICTOGRAMS........................................................................................... 5

LABELS AND PICTOGRAMS........................................................................................... 6

GENERAL SPECIFICATIONS

VEHICLE DIMENSIONS................................................................................................... 8

TURNING DIAMETER AND INCLINE INFORMATION .................................................... 9

INTRODUCTION

FEATURES..................................................................................................................... 11

General Information ........................................................................................... 11

Steering Wheel ................................................................................................... 11

Brake Pedal........................................................................................................ 11

Parking Brake..................................................................................................... 11

Horn ................................................................................................................... 11

Turn Signal (If Equipped) ................................................................................... 11

Accelerator Pedal............................................................................................... 11

Key / Light Switch .............................................................................................. 12

Fuel Gauge with Low Oil Pressure Indicator...................................................... 12

12-Volt Power Outlet.......................................................................................... 12

Direction Selector .............................................................................................. 12

Choke................................................................................................................. 12

Seat.................................................................................................................... 12

Hip Restraints..................................................................................................... 12

Cup Holder......................................................................................................... 12

Glove Box Compartments with Optional Doors.................................................. 12

Ash Tray (If Equipped) ....................................................................................... 12

Load Bed............................................................................................................ 12

Manual Bed Lift Handle...................................................................................... 13

Electric Bed Lift Switch....................................................................................... 13

OPERATING PROCEDURES

BEFORE INITIAL USE.................................................................................................... 15

TABLE OF CONTENTS

Owner’s Guide

OPERATING THE VEHICLE........................................................................................... 16

Brake / Parking Brake Pedal Operation .............................................................17

Horn Operation ...................................................................................................17

Accelerator Pedal Operation ...............................................................................17

Key / Light Switch Operation ...............................................................................17

12-Volt Power Outlet ...........................................................................................18

Choke ..................................................................................................................18

Direction Selector Operation ..............................................................................18

Load Bed .............................................................................................................18

Manual Lift Operation ..........................................................................................19

Electric Lift Operation ..........................................................................................20

STARTING AND DRIVING.............................................................................................. 20

Run-in .................................................................................................................20

Cold-start ............................................................................................................21

Starting Vehicle On A Hill ....................................................................................21

Coasting ..............................................................................................................22

FUEL................................................................................................................................ 22

FUEL TANK..................................................................................................................... 23

Early Production Fuel Tank .................................................................................23

Late Production Fuel Tank ..................................................................................23

BATTERY ........................................................................................................................ 24

LABELS AND PICTOGRAMS.......................................................................................... 24

CANOPY TOP AND WINDSHIELD................................................................................. 24

TOWING A TRAILER....................................................................................................... 24

MAINTENANCE

SERIAL NUMBER LOCATION........................................................................................ 25

VEHICLE CLEANING AND CARE................................................................................... 26

ENVIRONMENTAL CONCERNS .................................................................................... 26

Battery Disposal ..................................................................................................26

LIFTING THE VEHICLE................................................................................................... 27

WHEELS AND TIRES...................................................................................................... 28

Recommended Tire Pressures ...........................................................................28

Tire Repair ..........................................................................................................28

Wheel Installation ................................................................................................29

LIGHT BULB REPLACEMENT........................................................................................ 30

TABLE OF CONTENTS

Owner’s Guide

Headlight ........................................................................................................... 30

Taillight ............................................................................................................... 30

FUSE REPLACEMENT................................................................................................... 30

VEHICLE WITH A DISCHARGED BATTERY................................................................. 30

TRANSPORTING VEHICLE ........................................................................................... 31

Towing ................................................................................................................ 31

Neutral Lock ...................................................................................................... 31

Hauling ............................................................................................................... 31

SERVICE AND MAINTENANCE..................................................................................... 32

ROUTINE MAINTENANCE............................................................................................. 32

Tire Inspection .................................................................................................... 33

Rear Axle ........................................................................................................... 33

FOUR CYCLE ENGINE.................................................................................................. 33

Engine Specifications ......................................................................................... 33

Checking the Oil Level ....................................................................................... 33

Changing the Oil ................................................................................................ 34

STARTER/GENERATOR BELT TENSION..................................................................... 36

Adjusting the Belt ............................................................................................... 37

BATTERY CLEANING .................................................................................................... 37

AIR INTAKE AND COOLING FINS................................................................................. 38

REAR AXLE.................................................................................................................... 38

Checking the Lubricant Level ............................................................................. 38

AIR CLEANER INSPECTION AND REPLACEMENT..................................................... 39

Cleaning the Air Filter Element .......................................................................... 39

SPARK PLUG................................................................................................................. 39

BRAKES.......................................................................................................................... 40

Periodic Brake Test ............................................................................................ 40

LUBRICATION................................................................................................................ 41

PROLONGED STORAGE............................................................................................... 41

CAPACITIES AND REPLACEMENT PARTS................................................................. 42

HARDWARE ................................................................................................................... 43

PERIODIC SERVICE SCHEDULE

PERIODIC SERVICE SCHEDULE ................................................................................. 45

TABLE OF CONTENTS

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Guide

SAFETY

GENERAL

For any questions about material in this manual, contact an authorized representative.

Read and understand all labels on the vehicle. Always replace any damaged or missing labels.

Steep hills allow the vehicle to move at faster speeds than on a flat surface. To prevent the loss of vehicle control and

possible injury, speeds must be controlled to the maximum level ground speed indicated in the GENERAL SPECIFICA-

TIONS section. Apply the brake to control the speed.

If you operate the vehicle above the maximum specified speed, you can damage the drivetrain components. Damaged

drivetrain components can cause loss of vehicle control. Damage to the drivetrain caused by excessive speed is abusive,

and will not be covered under the warranty.

Use caution when you tow the vehicle. Towing the vehicle at above the recommended speed can cause personal injury

or damage to the vehicle and other property.

If the vehicle is used in a commercial environment, signs must be in position to inform of possible conditions that can be

dangerous. Examples shown below.

NOTICES, CAUTIONS, WARNINGS AND DANGERS

Read the NOTICES, CAUTIONS, WARNINGS and DANGERS. The person who services a vehicle needs the mechani-

cal skill and experience to see possible hazardous conditions. Incorrect service or repairs can cause damage to the vehi-

cle or make the vehicle dangerous to operate.

A NOTICE indicates and describes information not related to personal injury.

A CAUTION indicates a dangerous condition that can cause injury that is not life threatening.

A WARNING indicates a dangerous condition that can cause death or serious injury.

A DANGER indicates a dangerous condition that will cause death or serious injury.

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

This manual contains recommended maintenance procedures from the manufacturer. Follow the procedures and fault

isolation information to get the best service from the product. To decrease the risk of personal injury or property damage,

read and follow all safety information and operational procedures in this manual.

Certain replacement parts can be used independently and/or in combination with other accessories to modify

a TSV (Augusta) manufactured vehicle to permit the vehicle to operate at or in excess of 20 mph. When a TSV-

manufactured vehicle is modified in any way by the Distributor, Dealer or customer to operate at or in excess

of 20 mph, UNDER FEDERAL LAW the modified product will be a Low Speed Vehicle (LSV) subject to the

strictures and requirements of Federal Motor Vehicle Safety Standard 571.500. In these instances, pursuant to

Federal law the Distributor or Dealer MUST equip the product with headlights, rear lights, turn signals, seat

belts, top, horn and all other modifications for LSV’s mandated in FMVSS 571.500, and affix a Vehicle Identifi-

cation Number to the product in accordance with the requirements of FMVSS 571.565. Pursuant to FMVSS

571.500, and in accordance with the State laws applicable in the places of sale and use of the product, the

Distributor, Dealer or customer modifying the vehicle also will be the Final Vehicle Manufacturer for the LSV,

and required to title or register the vehicle as mandated by State law.

JACOBSEN will NOT approve Distributor, Dealer or customer changes that change a JACOBSEN product into a Low

Speed Vehicle (LSV).

Anyone who operates this vehicle must be A LICENSED DRIVER AND OPERATE THE VEHICLE ACCORDING TO

APPLICABLE STATE REQUIREMENTS. This rule is important to the SAFE USE AND OPERATION of the product. All

customers must obey this SAFETY RULE.

Information on FMVSS 571.500 is found at Title 49 of the Code of Federal Regulations, section 571.500. For information

online, go to www.ecfr.gov.

Vehicles are used for different purposes, so it is not possible to know and inform of every possible occurrence. Be careful

when you drive to prevent avoidable personal injury or damage to the vehicle. All users must read and obey this manual.

Make sure you give special attention to the CAUTIONS, WARNINGS and DANGERS.

For questions about this vehicle, contact your JACOBSEN dealer or write to the address on the back cover of this publi-

cation, Attention: Customer Care Department.

JACOBSEN has the right to change the design of the vehicle. There is no responsibility to make the changes on units

purchased before changes were made. The information in this manual can change without notice.

JACOBSEN IS NOT LIABLE FOR ERRORS IN THIS MANUAL. JACOBSEN IS NOT LIABLE FOR INCIDENTAL OR

CONSEQUENTIAL DAMAGES THAT RESULT FROM THE USE OF THE MATERIAL IN THIS MANUAL.

This vehicle meets the current applicable standard for safety and performance requirements.

These vehicles are for off-road use. They DO NOT meet the federal Motor Vehicle Safety Standards of the United States

of America (USA) and are not for operation on the public streets. Some areas allow the operation of the vehicles on their

streets according to local codes.

Refer to GENERAL SPECIFICATIONS for capacity of the vehicle.

Do not change the vehicle in any manner that changes the weight distribution, decreases stability,

increases speed or extends the necessary distance to stop more than the factory specification.

Such changes can cause personal injury or death.

Do not change the vehicle in any manner that changes the weight distribution, decreases stability, increases speed or

extends the necessary distance to stop more than the factory specification. JACOBSEN is not responsible for changes

that cause the vehicle to be dangerous.

Do not let anyone below the height of 59 inches (150 cm) operate the vehicle.

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Guide

GENERAL OPERATION

The exhaust emissions of this vehicles’ engine complies with regulations set forth by the Environmental Protection

Agency (EPA) of the United States of America (USA) at time of manufacture. Significant fines could result from modifi-

cations or tampering with the engine, fuel, ignition or air intake systems

This spark ignition system meets all requirements of the Canadian Interference-Causing Equipment Regulations.

Read the following warnings before you operate the vehicle.

Engine exhaust from this product contains chemicals known, in certain quantities, to cause can-

cer, birth defects, or other reproductive harm.

Battery posts, terminals and related accessories contain lead and lead compounds. Wash your

hands after contact.

When you leave the vehicle, turn the key to the OFF position and remove the key from the vehicle.

Drive the vehicle only as fast as terrain and conditions allow. Consider the terrain and traffic condi-

tions. Consider environmental conditions that change the terrain and your ability to control the

vehicle.

Do not drive fast downhill. Sudden stops or change of direction can cause a loss of control. Use

the brake to control the speed of the vehicle when you drive down a slope.

When possible, stay in approved areas and do not drive on steep slopes.

Always keep feet, legs, hands and arms inside vehicle.

Do not drive on rough terrain.

Before you drive in the reverse direction, make sure the area behind the vehicle is clear.

Make sure the direction selector is in the correct position before you press the accelerator pedal.

Decrease speed before and during turns.

Make sure you completely stop the vehicle before you move the direction selector.

See GENERAL SPECIFICATIONS for the vehicle load and seat capacity.

Read the following text and warnings before you service the vehicle.

Normal use, age, wear or abuse can cause some components on the vehicle to fail. The manufacturer cannot know all

possible component failures or the methods that failures can occur.

A vehicle in need of repair does not operate correctly and can be dangerous.

Be careful when you service the vehicle. Be aware of your safety and the safety of other people in the area.

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Some components are heavy, spring loaded, corrosive, explosive, can cause high amperage or get hot. Battery acid and

hydrogen gas can cause injury. Do not put your hands, face, feet or body in a location that can expose them to injury if an

unexpected situation occurs.

Always use the tools shown in the tool list and wear safety equipment.

Remove all jewelry before you service the vehicle.

Do not allow loose clothing or hair to contact the moving parts.

Do not touch hot objects.

When you service the vehicle, always wear eye protection. Be careful

when you do work around batteries or you use solvents or compressed

air.

ALWAYS:

• Use the vehicle responsibly and keep the vehicle in safe condition for operation.

• Read and obey all warnings and operation instruction labels on the vehicle.

• Follow all safety rules in the area where the vehicle is operated.

• When there is a risk of lightning, leave the vehicle and look for a safe location to wait until the lightning has stopped.

• Drive the vehicle only as fast as terrain and conditions allow.

• Apply the brake to control the speed on steep grades.

• Keep enough distance between vehicles.

• Decrease speed in wet areas.

• Be careful when you make sharp turns, or turns you are not familiar with.

• Be careful when you drive on loose terrain.

• Be careful when you operate the vehicle around people.

MAINTENANCE

ALWAYS:

• Replace damaged or missing warning, caution or information labels.

• Service the vehicle according to the periodic service schedule in this manual.

• Make sure that approved and qualified personnel do all repairs.

• Follow the manufacturers maintenance procedures.

• Use insulated tools within the battery area to prevent sparks or battery explosion.

• Use specified replacement parts. DO NOT use replacement parts of less quality.

• Use recommended tools.

• Make sure that tools and procedures not specified by the manufacturer will not be a safety risk to personnel or oper-

ation of the vehicle.

• Support the vehicle with wheel chocks and jack stands. NEVER get under a vehicle that is supported by a jack. Lift

the vehicle according to the manufacturers instructions.

• Make sure you service the vehicle in an area away from open flame or sparks.

• Know that a vehicle in need of repair does not operate correctly and can be dangerous to operate.

• After you make repairs or do maintenance, test the vehicle in a safe area that is free from vehicle and person traffic.

• Make sure you record and keep all of the maintenance history of the vehicle.

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Guide

LABELS AND PICTOGRAMS

74443G01

1. To Prevent Roll-Back

On a Hill From a

Stopped Position

Fully

Release

Park Brake

Apply Service

Brake With

Left Foot

4. Depress Accelerator While

Releasing Service Brake As

Vehicle Starts

74443G01

EGWHL14

FOR INFORMATION

REFER TO OWNERS

MANUAL

USE CAUTION IN

INCLEMENT WEATHER

NO PUBLIC

ROAD USE

DO NOT OPERATE

UNDER DRUG/ALCOHOL

INFLUENCE

OPERATE FROM

DRIVERS SIDE

ONLY

REMAIN SEATED

KEEP ARMS / LEGS

WITHIN VEHICLE

MAX SIDE

SLOPE 14°

READ MANUAL

FOR MAX LOAD

BED CAPACITY.

MAX INCLINE 14°

601781

< 14° 25%

601781

TO OPERATE VEHICLE:

- TURN KEY TO ON

- MOVE DIRECTION SELECTOR

TO F OR R

- PRESS ACCELERATOR

TO PARK VEHICLE:

- TURN KEY TO OFF

- MOVE DIRECTION SELECTOR

TO FORWARD

- ENGAGE PARKING BRAKE

FOR INFORMATION

REFER TO OWNERS

MANUAL OR

WEBSITE

WARNING

READ OWNERS

MANUAL OR

WEBSITE

OBEY LOCAL

RULES AND

REGULATIONS

USE CAUTION IN

INCLEMENT

WEATHER

NO PUBLIC

ROAD USE

DO NOT OPERATE

UNDER DRUG/ALCOHOL

INFLUENCE

LEAVE VEHICLE

IN THREAT OF

LIGHTNING

OPERATOR MUST

BE MIN 150 CM

REMAIN SEATED

KEEP ARMS / LEGS

WITHIN VEHICLE

TO PARK VEHICLE:

- TURN KEY TO OFF

- MOVE DIRECTION SELECTOR

TO FORWARD

- ENGAGE PARKING BRAKE

MAX SIDE

SLOPE 14°

614121

MIN 150

OFF

< 14° 25%

614121

READ MANUAL

FOR MAX LOAD

BED CAPACITY.

MAX INCLINE 14°

OPERATE FROM

DRIVERS SIDE

ONLY

608822

TO OPERATE VEHICLE:

- TURN KEY TO ON

- MOVE DIRECTION SELECTOR TO

FORWARD OR REVERSE

- PRESS ACCELERATOR

27653G01

Owner’s Guide

SAFETY

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

LABELS AND PICTOGRAMS

608527

LOCATED ON GOVERNOR COVER

H O

74093-G01

74093G01

NEGATIVE

GROUND

BATTERY

CLEAN GASOLINE SPILLS WITH WATER

BEFORE STARTING ENGINE

DO NOT SPILL

FUEL ON HOT

ENGINE

NO TAMPERING

KEEP HANDS

OUT

DO NOT

EXPOSE

TO FLAME

GROUND

FUEL

PUMP

SHORTING BATTERY

TERMINALS MAY

CAUSE EXPLOSION

74821G06

DO NOT FILL GAS

CAN IN LOAD BED

MAX SIDE

SLOPE 14°

HIGH CENTER

OF GRAVITY MAY

CAUSE TIP OVER

WARNING

READ THE

MANUAL

SECURE LOAD

MAX BED WEIGHT

500 LBS or 225 KG

PASSENGERS

IN LOAD BED

MAX CENTER OF

GRAVITY HEIGHT

5” OR 12 CM

ABOVE FLOOR

MAX TAILGATE

LOAD 100 LBS

OR 45 KG

MAX

/ 25%

MAX

400 lbs.

180 kg

MAX

5 in.

12 cm

MAX

100 lbs.

45 kg

74821G06

28203G01

28203-G01

NEGATIVE

GROUND

BATTERY

SHORTING BATTERY

TERMINALS MAY

CAUSE EXPLOSION

740499G01

35493G01

35493-G01

71419G01

71417G01

71415G01

On Battery Under Seat

EXPLOSIVE

CORROSIVE

DO NOT DISPOSE OF

BATTERIES IN LANDFILL

ELECTRIC

SHOCK

71489G01

READ OWNERS

MANUAL FOR INFO

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Guide

GENERAL SPECIFICATIONS

Specifications are subject to change without notice

* Field installed accessories may require installation charges

MODEL: TRUCKSTER LX

TYPE: GASOLINE POWERED TRUCK

MODEL YEAR: 2016

Part No:. 648599G01

Dimensions

Overall Length

103.5 in (261.0 cm)

Overall Width 46.5 in (118.0 cm)

Overall Height (No Canopy) 49.0 in (124.0 cm) (Top of steering wheel)

Overall Height (With Canopy) 79.5 in (186.0 cm)

Wheel Base 65.5 in (166.0 cm)

Front Wheel Track 37.0 in (94.0 cm)

Rear Wheel Track 38.0 in (97.0 cm)

Gnd Clearance @ Differential 4.3 in (15.0 cm)

Cargo Box Width (inside) 44.5 in (113.0 cm)

Cargo Box Length (inside) 30.5 in (77.0 cm)

Cargo Box Depth (inside) 7.5 in (19.0 cm)

Cargo Box Capacity

5.9 cu ft (0.17 m3)

Cargo Box Material Roto-molded polyethylene

Steering & Suspension

Steering Self-compensating rack and pinion

Front Suspension Leaf springs with hydraulic shock absorbers

Rear Suspension Leaf springs with hydraulic shock absorbers

Service Brake Rear wheel mechanical self-adjusting drum

Parking Brake Self-compensating, single point engagement

Front Tires Trail Wolf 20 x 11 - 10 (4 Ply Rated) Uni-directional

Rear Tires Trail Wolf 20 x 11 - 10 (4 Ply Rated) Uni-directional

Body & Chassis

Frame Welded steel with DuraShield™ powder coat

Front Body & Finish Injection molded TPO

Rear Body & Finish Steel. Base coat/clear coat

Standard Color Orange

Vehicle Power

Power Source 4 Cycle 24.5 cu in (401.0 cc)

Valve Train Single Cylinder OHV

Horsepower (kW) 13 hp (9.7 kW) Exceeds SAE J1940 Std.

Electrical System Starter/Generator. Solid State Regulator

Batteries (Qty, Type)

One, 12 Volt Maintenance Free

Key or Pedal Start Pedal

Air Cleaner Replaceable Dry Cartridge

Lubrication

Pressurized Oil System

Oil Filter Spin-On

Cooling System Air Cooled

Fuel Capacity (Early Prod.) 5.3 Gallons (20.0 L) tank

Fuel Capacity (Late Prod.) 5.6 Gallons (21.3 L) tank

Drive Train Continuously variable transmission (CVT)

Transaxle Differential with helical gears

Gear Select

ion Forward - Reverse

Rear Axle Ratio 11.42:1 (Forward) 15.78:1 (Reverse)

Some items shown may be optional equipment

PRODUCT OVERVIEW

Performance

Seating Capacity 2 Persons

Dry Weight 810 lb (355.0 kg)

Curb Weight 850 lb (385.0 kg)

Bed Load Capacity 400 lb (180.0 kg)

Vehicle load capacity 800 lb (360.0 kg)

Outside Clearance Circle 18.9 ft (5.8 m)

Intsecting Aisle Clearance N/A

400 lb (180 kg) 400 lb (180 kg)

Fwd - 15.0 mph ± 0.5 mph (24 kph ± 0.8 kph) Rev -

12.3 mph ± 0.5 mph (19.8 kph ± 0.8 kph)

Speed (Level Ground)

PRODUCT SPECIFICATION

Engine: 13 hp (9.7 kW) Exceeds SAE J1940 Standard, 4 cycle, 24.5 ci (401 cc) single cylinder, air-cooled by Kawasaki

Valve Train: Overhead valve z Fuel System: Fixed float bowl with remote pulse fuel pump

Lubrication:

Pressurized oil system, spin-on oil filter z Ignition: Electronic spark/magneto

Balancer: Internal counter rotating balance shaft z Air Cleaner: Replaceable dry cartridge

Electrical: Starter/Generator, solid-state regulator, 12 Volt maintenance free battery (425 CCA, 60 minute reserve)

Drive Train: Automatic, continuously variable transmission (CVT)

Brakes: Dual rear wheel mechanical self-adjusting drum brakes. Automatic single point park brake release with self-compensating system

Transaxle: Differential with helical gears, ground speed governor, forward/reverse

Cargo

Bed: Roto-molded cross-linked polyethelene. Lifts for access to powertrain. Removable hinged multi-position tailgate requires no latch mechanism

CONFIGURATION HIGHLIGHTS

Noise & Vibration

Sound pressure; continued A-weighted equal to or

less than 76 db(A)

Highest RMS value of weighted acceleration is less than

2.5 m/s

Highest RMS value of weighted acceleration is less than

2.5 m/s

The uncertainty of measurement is 0.54 m/s

Noise

Vibration, WBV

Vibration, HAV

Measurement methods were applied per the ISO 2631 and ISO 5349 standards

under conditions of typical vehicle surfaces.

Owner’s Guide

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

VEHICLE DIMENSIONS

7.5 in

(19 cm)

65.5 in (166 cm)

103.5 in (262 cm)

49 in

(123 cm)

(Rear)

38 in (97 cm)

(Front)

37 in (94 cm)

44.5 in

(113 cm)

30.5 in (77 cm)

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Guide

TURNING DIAMETER AND INCLINE INFORMATION

TURNING CLEARANCE DIA.

Approx. 19 ft (5.8 m)

RECOMMENDED MAX RAMP GRADE

25% or 14

MAX

RECOMMENDED MAX SIDE TILT

25% or 14

MAX

Owner’s Guide

GENERAL SPECIFICATIONS

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Notes:

INTRODUCTION

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

Owner’s Guide

INTRODUCTION

FEATURES

General Information

If the vehicle has accessories that were installed at the factory, some accessories continue to operate with the key

switch in the OFF position.

12 volt accessories must be connected to the DC to DC converter.

1. Steering Wheel

The steering wheel allows the operator to control the direction of vehi-

cle travel.

2. Brake Pedal

The brake pedal is a combination brake and parking brake pedal.

The lower part of the pedal is the brake. It allows the operator to

lower the speed or completely stop the vehicle.

The parking brake is the upper part of the pedal. It allows the opera-

tor to lock the brake when the vehicle is parked to prevent accidental

movement.

3. Parking Brake

The parking brake is the upper part of the pedal. It allows the opera-

tor to lock the brake when the vehicle is parked to prevent accidental

movement.

4. Horn

The horn button is on the driver side of the floorboard. It allows the

operator to activate the horn.

5. Turn Signal (If Equipped)

The turn signal switch is located on the steering column and is used to

activate the turn signals.

6. Accelerator Pedal

The accelerator pedal allows the operator to increase the speed of the vehicle.

PARK

Owner’s Guide

INTRODUCTION

Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.

7. Key / Light Switch

The key / light switch is on the dash panel. The switch controls the basic elec-

trical system of the vehicle and the lights.

8. Fuel Gauge with Low Oil Pressure Indicator

The fuel gauge indicates the amount of gasoline in the fuel tank. ‘F’ indicates

a full tank and ‘E’ indicates an empty fuel tank. The fuel gauge has a low oil

pressure indicator. A low engine oil pressure condition is shown with a red

indicator light.

The low oil pressure indicator light on early model vehicles is located beside

the fuel gauge on the dash, and not part of the fuel gauge.

9. 12-Volt Power Outlet

A 12-volt power outlet, with a rating of 15 amps, is found to the left of the key and light switch. The outlet supplies

continuous power for any accessories that have a 12-volt plug.

10. Direction Selector

The direction selector is on the seat panel and allows the operator to select F

(forward) or R (reverse) to control the direction of travel.

The direction selector has a reverse warning buzzer that activates when the

operator selects the R position.

11. Choke

The choke is on the seat panel below the driver seat. The choke helps start the

vehicle when the engine is cold.

Refer to the COLD-START section for operation instructions.

12. Seat

The bench seat is designed for two occupants.

13. Hip Restraints

The hip restraints help people stay in position if the

vehicle changes position suddenly.

14. Cup Holder

The vehicle has a cup holder that will accommodate

up to four beverage containers.

15. Glove Box Compartments with Optional

Doors

Glove box compartments, one on each side of the

instrument panel provide storage space for small

items. Glove boxes may be equipped with optional

doors.

16. Ash Tray (If Equipped)

The ash tray is located on the passenger side dash.

17. Load Bed

The load bed on the rear of the vehicle is for transporting cargo.

OFF

FUEL

Forward

Reverse

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Ransomes 648601G01 Owner's manual

Brand: Ransomes

Model: 648601G01

Category: Utility Vehicle

Type: Owner's manual

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Ransomes 648601G01 Owner's manual

Ransomes 648601G01 Owner's manual

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