Contec IPC-BX10-DC Owner's manual

IPC Series

SH-4 CPU BOX-PC with Windows CE .NET 4.2

IPC-BX/M10DC5-4E

Hardware Manual

CONTEC CO.,LTD.

Hardware Manual

i

Copyright

No part of this document may be copied or reproduced in any form by any means without prior written

consent of CONTEC CO., LTD.

CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this

document.

The information in this document is subject to change without notice.

All relevant issues have been considered in the preparation of this document. Should you notice an

omission or any questionable item in this document, please feel free to notify

CONTEC CO., LTD.

Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may

appear in this document or for results obtained by the user as a result of using this product.

Trademarks

MS, Microsoft and Windows are trademarks of Microsoft Corporation. Other brand and product

names are trademarks of their respective holder.

ii

Hardware Manual

Table of Contents

Copyright ................................................................................................................................................. i

Trademarks .............................................................................................................................................. i

Table of Contents.................................................................................................................................... ii

1. INTRODUCTION 1

Features.............................................................................................................................................1

Customer Support....................................................................................................................................2

Web Site............................................................................................................................................2

Limited One-Year Warranty ...................................................................................................................2

How to Obtain Service ............................................................................................................................2

Liability....................................................................................................................................................2

Safety Precautions ...................................................................................................................................3

Safety Information............................................................................................................................3

Handling Precautions .......................................................................................................................4

2. OVERVIEW 7

Specifications...........................................................................................................................................7

External Dimensions ...............................................................................................................................9

3. EACH COMPONENT FUNCTION 11

Component Locations ....................................................................................................................11

DVI Interface (DVI).......................................................................................................................12

Serial Port Interface (COM1, COM2) ...........................................................................................14

Ethernet (UTP) ...............................................................................................................................14

PCMCIA (PCMCIA)......................................................................................................................15

USB port (USB) .............................................................................................................................17

General-purpose I/O ports (I/O) ....................................................................................................18

Power (5VDC-IN) ..........................................................................................................................20

External Speaker Output Terminal (SPK).....................................................................................21

DIP-SW...........................................................................................................................................21

Switch opened to user (SW1).........................................................................................................21

DIP switch for Setup of OS operation (SW2)...............................................................................22

LED display....................................................................................................................................22

Main board [CPUSH4B(FP)] internal expansion connector list ..................................................23

PC/104 Bus Interface .....................................................................................................................24

±12VDC power supply connector for PC/104 bus........................................................................25

General-purpose I/O Interfaces......................................................................................................26

5VDC power connector..................................................................................................................26

Console board [SUBSH4B(FP)] internal expansion connector list..............................................27

LCD Interface.................................................................................................................................28

Hardware Manual

iii

Power supply connector for IPC-SHCL-2T..................................................................................28

4. LIST OF OPTIONS 29

iv

Hardware Manual

1. Introduction

Hardware Manual

1

1.

Introduction

Windows CE is an OS designed intended for embedded use with a modular structure allowing only the

required modules to be implemented. It is one of the OSs which have big advantages for embedded

use, such as being lighter than the other types of Windows OSs, ease of turning the power on/off, fast

boot, and low price.

Small BOX-PCs with Windows CE installed have been used as embedded PCs in place of conventional

PC/AT compatible PCs, PLCs, and dedicated microcontrollers for embedded applications. They can

provide further probabilities depending on your ideas.

The IPC-BX/M10DC5 is a Windows CE installed, small BOX-PC based on the SH-4(HD6417751R)

CPU. It was developed as the compatible but faster successor to the IPC-BX/MSH3 series based on

the SH-3 CPU.

The IPC-BX/M10DC5 is designed as a general-purpose hardware platform with basic I/O interfaces

such as the COM ports and Ethernet connector as found on the IPC-BX/MSH3 series and insulated I/O

and USB channels as well, capable of serving for Windows CE applications.

Features

The IPC-BX/M10DC5 is a small "postcard size" box computer (BOXPC®). It provides standard

interfaces such as the COM ports, LAN connector, and USB connectors as well as the PC/104 bus for

future enhancement.

- Compact design (Almost the A6 size)

- 128MB(SDRAM) system memory standard

- 128MB of internal, erasable programmable Flash ROM available as a user area, allowing user

programs to be added and deleted

-

Equipped with serial ports (2ch), USB ports (2ch), PC card slots, 100BASE-TX, general

purpose I/O, stereo sound function as standard. Installed supporting I/F drivers as

standard.

- XIP & memory loading boot function enabling quick startup in shortest about 10 seconds

- Installed "CONTEC Manager" for system development support

(such as scheduling, FTP server, autorun).

- PC/104 Bus

1. Introduction

2

Hardware Manual

Customer Support

CONTEC provides the following support services for you to use CONTEC products more efficiently

and comfortably.

Web Site

Japanese http://www.contec.co.jp/

English http://www.contec.com/

Chinese http://www.contec.com.cn/

Latest product information

CONTEC provides up-to-date information on products.

CONTEC also provides product manuals and various technical documents in the PDF.

Free download

You can download updated driver software and differential files as well as sample programs available in

several languages.

Note! For product information

Contact your retailer if you have any technical question about a CONTEC product or need its price,

delivery time, or estimate information.

Limited One-Year Warranty

CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and

workmanship for up to one year from the date of purchase by the original purchaser.

Repair will be free of charge only when this device is returned freight prepaid with a copy of the

original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office,

from which it was purchased.

This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and

original products. The warranty is not applicable if the device has been tampered with or damaged

through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in

which case repairs will be considered beyond the warranty policy.

How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please

obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you

purchased before returning any product.

* No product will be accepted by the CONTEC group without the RMA number.

Liability

The obligation of the warrantor is solely to repair or replace the product. In no event will the

warrantor be liable for any incidental or consequential damages due to such defect or consequences that

arise from Safety Precautions.

Understand the following definitions and precautions to use the product safely.

1. Introduction

Hardware Manual

3

Safety Precautions

Understand the following definitions and precautions to use the product safely.

Safety Information

This document provides safety information using the following symbols to prevent accidents resulting

in injury or death and the destruction of equipment and resources. Understand the meanings of these

labels to operate the equipment safely.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury or in property damage.

1. Introduction

4

Hardware Manual

Handling Precautions

WARNING

Indicates that are assumed to result in possible death or serious injury if they are inappropriately

handled ignoring this icon.

- Do not use this product in the presence of flammable or corrosive gases. This may lead to explosion,

fire, or damage to equipment.

- In the event of smoke, or abnormal smells or sounds, immediately turn OFF the power to this

device, disconnect the plug from the power outlet, and contact the manufacturer. Continued use

could lead to fire or electrical shock.

- This device is exclusively designed as an embedded type. Be sure to install it inside a panel or

case to prevent it from being directly touched by anyone or anything.

- Because of the danger of electrical shock or fire, do not contact this device(Other than the front

touch panel) while electrical current is present.

- Never touch this device or connectors with wet hands. This can cause electrical shock.

- Do not allow this device to come into contact with foreign substances (metal particles, flammable

substances, liquids, etc.) This can cause fire or electrical shock.

- Do not place this device in an unstable location or use incomplete mountings. This may cause the

device to fall.

- This device must be operated at the specified voltage. Use of any other voltage level may cause fire

or electrical shock.

- This device must be properly grounded.

- When attaching or removing expansion units, always be sure to unplug the power cable from the

electrical outlet.

- Users should never disassemble or modify this device, or exchange components. This can cause fire

or electrical shock. In addition, the manufacturer is unable to repair products that have been

modified by the user.

- Procedures that could result in serious injury or loss of human life should never be performed from

a touch panel. Use system design methods that can guard against input errors.

- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other

applications that require a very high level of reliability. Do not use the product in such

applications.

- If you utilize this product in such usages where high reliability and safety are required as on the

trains, vessels, automotives or crime- or disaster-prevention devices, contact your retailer.

CAUTION

Take the following precautions when handling this product.

- Do not use or store the product in a location exposed to extremely high or low temperature or

susceptible to rapid temperature changes.

Example: - Exposure to direct sun

- In the vicinity of a heat source

1. Introduction

Hardware Manual

5

- Do not use the product in extremely humid or dusty locations.

It is extremely dangerous to use the product with its interior penetrated by water or any other fluid

or conductive dust. If the product must be used in such an environment, install it on a dust-proof

control panel, for example.

- Avoid using or storing the device in locations subject to shock or vibration.

- Do not use the product in the vicinity of devices that generate strong magnetic force or noise.

Such devices will cause this device to malfunction.

- Do not use or store the product in the presence of chemicals.

- Life expectancy of components

(1)Battery: A lithium-ion primary battery is used to back up the internal clock/calendar and CMOS

RAM. The non-energized backup time at 25°C is 10 years or more.

(2)Flash memory (NFDISK): The number of times of rewriting has restriction that is more than

300,000. (When the write size is 128KB or less.)

Since CF-CARD is used for Flash memory (NFDISK), When use is

carried out for the use that rewrites frequently, be careful of the

number of times of rewriting.

Moreover, when power supply OFF is done while writing it, data in

flash memory (NFDISK) might be damaged.

* CONTEC accepts your request for replacing each consumable in the PANECON-PC as a request

for repair (at an additional cost).

- Be sure to turn off the power before plugging or unplugging any expansion board or connector.

- CONTEC reserves the right to refuse to service a product modified by the user.

- In the event of an abnormal condition or malfunction, please consult the dealer from whom the

equipment was purchased.

- Use an AC cable that is compatible with both the rated supply voltage and the receptacle.

- To connect with peripherals, use a grounded, shielded cable.

- This product contains a lithium battery as the primary cell. When disposing of the product,

therefore, treat it in accordance with the disposal regulations stipulated by your local government.

1. Introduction

6

Hardware Manual

2. Overview

Hardware Manual

7

2.

Overview

Specifications

Functional Specifications

Table 2.1. Functional Specifications

Type Specifications

Interface DVI(Analog RGB or PANEL Link output) *1

LCD output *1 *2

Number of colors 65536

LCD type

Resolution VGA(640 x 480), SVGA(800 x 600)

Type SH-4 HD6417751RBP 240MHz

Internal cache Data: 16KB, Instruction: 32KB

CPU

Clock frequency 240MHz

Flash memory (NFDISK) 128MB

System memory 128MB SDRAM

Memory

OS loading

Flash memory

32MB

COM port RS-232C(2ch)

COM1(16550, 9-pin D-SUB)

COM2(16550, 9-pin D-SUB)

Baud rate : 50 - 115200bps

RTC BQ3287AMT-SB2 Error tolerance ± 1 minute/month(25ºC)

LAN 10BASE-T/100BASE-TX 1ch, NS DP83816A

PC card slots PCMCIA Type II x 2 or Type III x 1

General-purpose I/O Optocoupler insulated inputs and outputs: 4 channels each

3.3V CMOS-level I/O 16 channels(I/O: 8 channels output: 8 channels)

USB 2ch (USB 1.1)

Output terminals for external

speakers

φ3.5 Stereo mini jack Full-scale output level 1.0Vrms (Typ.)

DMA and bus mastering function is not used.

Interrupt function is used.

Expansion bus

(PC/104 bus)

Number of expansion board

(Max.)

Three boards

Switch & LED User switch: 4 bits User LED, Power LED: 3 colors display

Input power supply

+5VDC

Input range: ±5% 1.5A (Max.) *3, *4

Outside dimensions (mm) 145(W) x 103(D) x 49(H)

Weight About 700kg *5

*1 The DVI and LCD interfaces can be used simultaneously.

*2 Can connect to external displays via an adapter (sold separately).

*3 PC card slots, USB, PC/104 unused.

*4 The maximum current that can be supplied is 4A. The total power capacity of external device for 5V must be within

2.5A.

*5 Does not include cables, optional accessories, and screws, etc.

2. Overview

8

Hardware Manual

General specifications

Table 2.2. General specifications

Item Specification

Ambient temperature

0 - 50ºC

Storage temperature -10 - 60ºC

Ambient Humidity 20 - 90%RH (no condensation)

Floating dust particles Not to be excessive

Corrosive gases None

Contact discharge 4kV (EN 61000-4-2, IEC 1000-4-2,Level2)

Static electricity

resistance

Atmospheric discharge 8kV (EN 61000-4-2, IEC 1000-4-2, Level3)

Vibration resistance

10 - 57Hz/semi-amplitude 0.15mm

One cycle (10-150-10 Hz) of 1oct/min test at 19.6m/s

2

(2G) between 57 and

150Hz x 10 times in three (X/Y/Z) directions (80 minutes each)

(JIS C0040-compliant, IEC60068-2-6-compliant)

Impact resistance

Tested with 11-ms half-sine wave at 98m/s

2

(10G) three times in each of

three (X/Y/Z) directions (JIS C0041-compliant, IEC60068-2-27-compliant)

Ground Class D grounding (previous class 3 grounding)

2. Overview

Hardware Manual

9

External Dimensions

IPC-BX/M10DC5

Figure 2.1. External Dimensions < IPC-BX/M10DC5 >

2. Overview

10

Hardware Manual

3. Each Component Function

Hardware Manual

11

3.

Each Component Function

Component Locations

DC-IN

POWER

DVI

COM1 COM2

SW1

SPK

I/O

PCMCIA

USB

RST

ACTLNK

UTP

FG

ON*

2341

USER

DIP-SW

COM1 COM2 USB

RESET

POWER LED

USER LED

LAN

I/O

PCMCIA

SPEAKER

DVI

+5VDC power connector

CF Card (NFDISK) cover

Figure 3.1. Component Locations

Table 3.1. Component Identification

Component Function

POWER LED Power supply ON display LED

USER LED USER LED (opened to user)

+5VDC power input

connector

+5V power input terminal

CF card (NFDISK) cover CF card plugging/unplugging

PCMCIA PCMCIA card slot

DVI DVI connector

I/O Insulated I/O connector

SPEAKER Output terminals for external speakers

RESET Hard reset push button

USB USB port connector (2ch)

LAN Ethernet connector (RJ-45)

COM1 Serial port 1

COM2 Serial port 2

3. Each Component Function

12

Hardware Manual

DVI Interface (DVI)

The BOX-PC is equipped with a display connector (DVI analog/digital type).

Table 3.2. DVI Interface

Connector type DVI-I 29-pin

1

8

17

24

16

9

C1

C2

C3

C4

C5

Pin No. Signal name Pin No. Signal name Pin No. Signal name

1 DATA2- 13 N.C. C1 RED

2 DATA2+ 14 +5V C2 GREEN

3

DATA2

SHIELD

15 GND C3 BLUE

4 N.C. 16 N.C. C4 HSYNC

5 N.C. 17 DATA0- C5 GND

6 N.C. 18 DATA0+

7 N.C. 19

DATA0

SHIELD

8 VSYNC 20 TXD

9 DATA1- 21 RXD

10 DATA1+ 22

DATA0

SHIELD

11

DATA1

SHIELD

23 CLK+

12 N.C. 24 CLK-

3. Each Component Function

Hardware Manual

13

Table 3.3. DVI-Analog RGB conversion adapter

Connector type DVI-I 29-pin

1

8

17

24

16

C1

C2

C3

C4

C5

5

1

6

10

11

15

15.00

[mm]

6.20 5.80

39.40

30.00

33.00

Signal of analog RGB side

Pin No. Signal name Pin No. Signal name

1 RED 9 N.C.

2 GREEN 10 GND

3 BLUE 11 N.C.

4 N.C. 12 N.C.

5 GND 13 HSYNC

6 GND 14 VSYNC

7 GND 15 N.C.

8 GND

Table 3.4. Analog RGB specifications

Display

Dots

Dot Clock

Frequency

Horizontal

Frequency

Vertical

Frequency

HSYNC

Polarity

VSYNC

Polarity

VGA

640

x 480

25.0MHz 31.5kHz 60.1Hz Negative Negative

SVGA

800

x 600

40.0MHz 37.9kHz 60.1Hz Negative Negative

3. Each Component Function

14

Hardware Manual

Serial Port Interface (COM1, COM2)

The PANECON-PC is equipped with two RS-232C-compliant serial port connectors (Serial Port 1:

COM1 and Serial Port : COM2).

Table 3.5. COM1/COM2 Serial Port Inter Connector

1 5

9

6

No.4-40UNC

Inch screw

Pin No. Signal name Function Direction

1 CD Carrier detection Input

2 RD Received data Input

3 TD Transmitted data Output

4 DTR Data terminal ready Output

5 GND Signal ground ---

6 DSR Data set ready Input

7 RTS Request to send Output

8 CTS Clear to send Input

9 RI Ring indicator Input

Ethernet (UTP)

Table 3.6. LAN connector (RJ-45)

ACTLNK

Pin No. Signal name Remarks

1 TX+ Transmitted data (+) output

2 TX- Transmitted data (-) output

3 RX+ Received data (+) output

4 N.C. Not connected

5 N.C. Not connected

6 RX- Received data (-) output

7 N.C. Not connected

8 N.C. Not connected

LED indicator

- LINK (Green)

Indicates the LINK status. (Comes on when the link is established.)

- ACT (Orange)

Goes on to indicate that data is being transmitted/received. (Blinking when data is

transmitted/received)

3. Each Component Function

Hardware Manual

15

PCMCIA (PCMCIA)

PCMCIA compliant card slots are provided [TYPE II x 2 (TYPE III x 1) size].

Slot 1

Slot 2

Figure 3.2. Slot Numbers and Locations

CAUTION

A type III card should be inserted into slot 2.

Table 3.7. PCMCIA pinouts

Pin No. Si

g

nal name Pin No. Si

g

nal name

1

GND

3

5

GND

2 D3 36

_

CD1

3 D4 37 D11

4 D5 38 D12

5 D6 39 D13

6 D7 40 D14

7

_

CE1 41 D15

8 A10 42

_

CE2

9

_

OE 43

V

S1

10 A11 44

_

IORD

11 A9 45

_

IOWR

12 A8 46 A17

13 A13 47 A18

14 A14 48 A19

15

_

WE/PGM 49 A20

16 READY(

_

IR

Q

) 50 A21

17

V

CC(+5V) 51

V

CC(+5V)

18

V

PP 52

V

PP

19 A16 53 A22

20 A15 54 A23

21 A12 55 A24

22 A7 56 A25

23 A6 57

V

S2

24 A5 58 RESET

25 A4 59

_

WAIT

26

A

3 60

_

INPAC

K

27 A2 61

_

REG

28 A1 62 BVD2

29 A0 63 BVD1

30 D0 64 D8

31 D1 65 D9

32 D2 66 D10

33 WP(

_

IOCS16) 67

_

CD2

34 GND 68 GND

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Contec IPC-BX10-DC Owner's manual

Contec IPC-BX10-DC Owner's manual

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