Focal Point Cupello User manual

Category
Fireplaces
Type
User manual

This manual is also suitable for

CUPELLO
HANG ON THE WALL FLUELESS GAS FIRE.
INSTALLATION, USER AND SERVICING INSTRUCTIONS
THESE INSTRUCTIONS SHOULD BE RETAINED
BY THE USER FOR FUTURE REFERENCE
THIS APPLIANCE MEETS THE REQUIREMENTS OF THE EUROPEAN GAS DIRECTIVE
2
INSTALLATION INSTRUCTIONS
Preliminary Notes Before Installation
This appliance is a high efficiency, flueless, flame effect gas fire. It provides radiant and
convected warmth both efficiently and safely utilizing the latest type catalytic converter
burner technology.
The appliance incorporates a combustion monitoring system (Oxygen Depletion System). It
must not be adjusted or put out of operation. If replaced then manufacturers original parts
must be used.
The appliance is designed to fit various types of situations as listed in the Installation
Requirements.
This appliance must be installed in accordance with the rules in force and only used in a
sufficiently ventilated space. A minimum of 100cm
2
(15.5in
2
) purpose provided ventilation
is required for this appliance. An openable window or louvre is also required. This
appliance is factory set for operation on the gas type, and at the pressure stated on the
appliance data plate.
The room size should be a minimum of 30m
3
(1059ft
3
) to allow adequate circulation of air
and ensure the correct operation of the fire. This volume may include adjacent spaces but
these spaces must not be separated by a door. In order to convert from cubic feet (ft
3
) to
cubic meters (m
3
) divide the room volume (in ft
3
) by 35.3. This appliance is intended as a
secondary source of heat only and should not be used in a room without some form of
background heating present.
The appliance must not be installed in a bedroom, bathroom or any sleeping area. The
appliance does not require a flue system of any type as the catalytic converter cleans the
flue products to provide a complete combustion system, which is intrinsically safe.
The appliance must be installed by a competent person in accordance with Gas Safety
(Installation and Use) Regulations 1998 or rules in force. It is strongly recommended that a
CORGI registered engineer is used for this purpose, as they are the only persons approved
by the HSE under the above regulations.
On initial lightup of a new appliance, the ‘newness’ will burn off within the first few hours
of operation. During this period some smoke may be emitted from outlet grille, this should
be no cause for concern. Accordingly, the room should be well ventilated with all windows
and doors open during this period.
Read all these instructions before commencing installation. All instructions must be
handed to user for safekeeping.
Important Notes
This appliance is a catalytic flueless flame effect gas fire, providing radiant and convected
warmth. It is designed to operate on Natural Gas following factory set adjustments, (see
Data Plate on appliance for gas type and pressure).
It is the LAW that all gas appliances and fittings are installed by a competent person (such
as a CORGI registered fitter) and in accordance with the Gas Safety (Installation and Use)
Regulations 1998, the relevant British Standards for Installation, Codes of Practice and the
Manufacturers' Instructions. The installation shall also be carried out in accordance with
the following regulations:
The Building Regulations issued by the Department of the Environment, the Building
Standards (Scotland) (Consolidation) Regulations issued by the Scottish Development
Department.
Relevant British standards insofar as the relevant areas are not covered by these
instructions.
Note: For Republic of Ireland, reference should be made to the relevant standards
3
governing installation. (IS 813: 1996)
Failure to comply with these regulations could lead to prosecution and deem the warranty
invalid.
It should be noted that heaters create warm air currents. These currents move heat to wall
surfaces next to the heater. Installing the heater next to vinyl or cloth wall coverings or
operating the heater where impurities in the air (such as tobacco smoke) exist, may
discolour walls.
This appliance must be installed in accordance with the rules in force and used only in a
sufficiently ventilated space. A minimum of 100cm
2
(15.5 in
2
) purpose provided ventilation
is required for this appliance, an openable window or louvre is also required. To reduce the
possibility of draughts entering the room via the air vent, we recommend the use of "Black
Hole" or "Vortex" type vents featuring internal baffles.
Consult ALL instructions before installation and use of this appliance.
For your Guidance we list below the main sections within these instructions
Page No.
Appliance Data 4
Installation Requirements 4
Component Checklist 7
Fixing the Appliance 8
Operating the Appliance 8
Servicing 10
Catalysts 11
Trouble Shooting Guide 13
Users Instructions 14
Guarantee 17
Installation & Servicing Record 18
4
Appliance Data.
Gas Group Country(s) of
destination
G20 Natural Gas CAT I2H GB/IE
Inlet Pressure
20 mbar
Max Energy Input
Gross 2.6 kW
Net 2.35 kW
Max Gas Rate
0.25 m3/h
Min Energy Input
Gross 1.5 kW
Net 1.35 kW
Pilot Energy Input
Gross 166 W
Net 150 W
Burner Pressure High
13.5 mbar. (+/-0.75 mbar). Hot
13.0 mbar. (+/-0.75 mbar). Cold
Low
4.2 mbar. (+/-0.25 mbar). Hot
3.7mbar (+/-0.25 mbar). Cold
Main burner flow restrictor
Stereo 1.30mm (1/4” BSP)
Oxypilot
SIT/Bray 9082
Gas Inlet Connection
8mm inlet restrictor elbow
Ignition
Piezo spark
Spark Gap
4.0 mm (± 1.0mm)
Please see Data Badge affixed to appliance for current data. This appliance is for use only
with the gas type, and at the pressure stated on the appliance Data Badge.
Installation Requirements.
This appliance may be installed with or without a hearth. If a hearth is fitted, the size and
design may be as desired. If the appliance is to be sited near a disused natural draught
flue it is recommended that the old flue should be partially sealed off to prevent draughts,
however some ventilation will be required to prevent condensation.
The appliance is designed to be wall mounted. It is possible to install the appliance onto
certain types of combustible materials - see section entitled ‘Clearances to combustible
materials’.
In the event that the fire is sited near a disused or unserviceable fireplace served by a
natural draught flue, any existing under grate draught device should be sealed off to
prevent loss of heat or creation of draughts. The passageway into the flue should be
partially sealed to prevent excessive draughts, however some ventilation will be required in
the old flue to prevent condensation and dampness. Advice should be sought from your
local building control officer.
Room Sizing
The room size should be a minimum of 30m
3
(e.g. 11’6” x 11’6” x 8’) to allow
adequate circulation of air and ensure the correct operation of the fire. This volume
may include adjacent spaces but these spaces must not be separated by a door. To
calculate a room size in cubic metres (m
3
) divide the room volume in cubic feet (ft
3
)
by 35.3.
5
Site Requirements
This appliance is designed to be wall-hung. Do not recess any part of the appliance into
the wall. This Appliance may be installed in most rooms in a home, however there are
exceptions, and the appliance may not be used in the following rooms;
Bedrooms - or areas which are mainly used for sleeping. · Bathrooms - or areas where
large amounts of steam are likely to be generated.
Installation in living rooms is common, however other rooms such as kitchens, dining
rooms and hallways are permitted, providing a suitable natural gas supply is available,
and rooms sizing and ventilation requirements are strictly adhered to (see section 4.1).
The appliance is designed to be versatile, and as such will operate correctly when exposed
to normal gentle draughts experienced within the home. It is not recommended, however
that the appliance be installed in areas where it is likely to be exposed to persistent strong
draughts, that may be generated by outside doors or windows, air vents etc.
It is recommended that the appliance should not be installed within 500mm of any air
vent.
Clearances to non-combustibles
Non combustible surfaces are defined as brick, metal, marble, concrete etc. and also a
number of man-made materials impervious to flame. If in doubt refer to the material
manufacturer for further information before proceeding with installation.
Clearances to the sides of the appliance are 50mm (2in). Clearance to the front of the
appliance is 500mm (20in).
The back of the appliance may be installed directly onto a non-combustible wall, providing
the area behind the appliance is flat and does not interfere with the various vent holes in
the back panel of the appliance.
The appliance may be installed with or without a non combustible hearth. If a hearth is
fitted, the size and design may be as desired.
A non combustible shelf of any depth may be positioned above the appliance provided it is
no closer than 400mm (16”) from the top of the appliance glass panel and the wall above
the appliance is non combustible.
Clearances to combustible materials
Combustible materials are defined as wood, fabrics, or other materials likely to combust if
exposed to flame. Generally, any material, which is likely to discolour, melt or misshape
when exposed to moderate heat, should be considered as a combustible material or
surface.
Clearance to the sides of the appliance are 100mm(4in) but curtains, drapes and other
fabrics are not permitted within a distance of 500mm(20in) of the appliance sides. No such
materials are permitted directly above the appliance regardless of distance.
The minimum clearance to the ceiling above the appliance is 800mm measured from the
top of the appliance glass window panel (not the large glass fascia ).
Combustible materials should not be positioned directly in front of the appliance within a
distance of one meter.
Under no circumstances should any electrical equipment e.g. plasma screen TV sets etc.
be positioned on the wall above the appliance. The appliance is designed to be wall
mounted alone and not in conjunction with any type of combustible fire surround. No
combustible shelves should be positioned on the wall above the appliance. It should be
established that any mirrors or picture frames etc. to be positioned on the wall above the
appliance are able to withstand prolonged exposure to moderate heat and moisture before
proceeding with their installation.
The back of the appliance may be installed directly onto a combustible wall, providing it is
6
relatively flat and does not interfere with the various vent holes in the back panel of the
appliance. The wall must be structurally sound and constructed from a material capable of
withstanding moderate heat. Finished plaster, conventional wall paper and dry-lined
plasterboard are examples of suitable materials. Materials such as flock, blown vinyl and
embossed paper which are sensitive to even small amounts of heat should be avoided as
scorching and or discoloration may occur over time.
If the appliance is to be mounted on a dry lined wall or a timber framed construction wall
then the integrity and ability of the wall to carry the weight of the appliance must be
confirmed. It is important in these circumstances that any vapour control barrier is not
damaged, and that any structural members of the house frame are not damaged.
The appliance may be positioned as close to a solid floor (i.e. stone, wooden laminate etc.)
as the particular design of fireframe permits, however it is not permitted to install the
appliance within 100mm of carpet, rugs or fabric materials of any kind. This dimension is
measured vertically to the bottom of the appliance frame.
Wall Discolouration
As this fire produces heat, convected air will rise from under the fire passing behind and
around the firebox to the ceiling, this convected air can carry dust particles, cigarette
smoke and other fine substances from within the room which may over a period of time
slightly discolour decorative surfaces above the fire.
Plaster Walls
Some types of plastered walls may produce small cracks, if there is any concern regarding
the type of plaster non-combustible slips, such as marble, stone or tile should be used to
protect the area immediately above the fire.
Ventilation.
A minimum of 100 cm
2
purpose provided ventilation is required for this appliance. This
may be achieved either with one vent 100 cm
2
at a high or low position in the room, or split
ventilation i.e. 50cm
2
be installed at high level and 50cm
2
be installed at low level within
the room.
An openable window or equivalent is also required. The requirements of other flued
appliance operating in the same room or space must be taken into consideration when
assessing ventilation.
Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2. Ventilation
fitted under, or within immediate vicinity (500mm) of the appliance must not be used as it
may adversely effect performance of the ODS system.
The appliance MUST NOT be installed in a bedroom, bathroom or any sleeping area. For
Republic of Ireland, see relevant rules in force.
Unpacking The Appliance
Remove the straps and the top lid of the outer packaging, remove any instructions or fixing
kits. Read ALL these instructions before continuing to unpack or install this appliance.
Lift off the remaining packaging components. Check that the components supplied
correlate with the component checklist. Please dispose of all the packaging materials at
your local recycling centre.
7
Component Checklist.
QUANTITY
DESCRIPTION
1
Firebox and burner assembly
1
Set of manufacturers instructions
1
Glass facia panel assembly
1
Screw and wall plug pack
1
Rubber grommet
1
Fitting template
There are four possible entry points for the gas supply pipework to enter the appliance
firebox. These entry points are ‘knock out’ type holes.
Non-concealed gas connections may be made using the entry points at either end of the
firebox or the one in the bottom of the firebox. A concealed gas connection may be made
using the knock out hole in the centre back of the firebox. Select the most appropriate
entry point and knock out the relevant hole with a sharp tap from a hammer and fit the
rubber grommet supplied. A small incision can now be made in the rubber to slip snugly
around the outside of the supply pipe and sleeving.
In order to avoid unnecessary pressure drops, no more than 1.5m of 8mm diameter pipe
must be used.
If a concealed gas connection is to be made, the supply pipe should always be sleeved
through walls and floors using the shortest possible route.
For concealed supply pipe routing, pipes must (where possible) be vertical and providing
there is sufficient wall thickness available, they should be placed in pipe chases.
Horizontal pipe runs should be avoided. Prior to chasing a solid wall, an inspection should
be made to note the proximity of any cables/sockets outlets which may already be buried.
Gas Supply Route
Pipes must be secured using suitable clips and protected against corrosion. Ideally factory
finished protected pipework and fittings should be used. Joints should be kept to a
minimum and compression fittings must not be used where not assessable. The pipework
installation must be tested for soundness before any protection is applied and/or the
pipework and fittings are buried.
8
Fixing The Appliance
After having selected the final mounting position of the appliance, taking into account the
site requirements as specified previously, the integrity of the wall, and the feasibility of the
proposed supply pipe routing, the firebox of appliance may be secured to the wall. A fitting
template is supplied to assist with this.
Mark the positions shown using the template for the wall fixing points.
If the appliance is to be mounted on the inner leaf of a conventional cavity wall, or a solid
wall, drill four holes using a 7mm masonry bit. Insert the fibre wallplugs provided.
If the appliance is to be mounted on a dry lined wall or a timber framed construction wall
then special cavity screw fixings will be required which are not supplied with this product.
These should be constructed from metal and not plastic.
Insert the screws into the upper two holes, leaving 5mm protruding from the wall. Hang
the fire on the wall, then insert the two lower screws through the fire body at the bottom
into the wall fixings, using a spirit level check the fires is square and level, tighten all of
the fixing screws fully.
If the appliance is to be mounted on a dry lined wall or a timber framed construction wall
then special cavity screw fixings will be required which are not supplied with this product.
These should be constructed from metal and not plastic.
If a concealed gas connection is to be made ensure the gas supply pipe is in its final
position and can enter the appliance in the correct position when the appliance is hung on
the wall.
To access the upper fixing screws insert a screwdriver through the holes in the plates
above the catalyst.
Side Cheeks (optional)
The side cheeks are located on to the sides of the appliance using 4 screws, the cheeks are
hung on the key hole slots on the internal edge of the cheeks, the screws are the tightened.
Checking The Burner.
There are no imitation fuel bed components to install. The appliance features a ribbon
burner which is designed to produce a continuous band of flame over its length. The
burner should be visually inspected to ensure it is free from any foreign matter. If it is
necessary to clean or dust off the burner then the glass door should be removed by
removing the retaining screws. Re-fit the glass door after cleaning or inspection, ensuring a
good seal.
Turn on and test the gas supply up to the fire for any leaks, in accordance with the current
edition of BS6891.
Operating The Appliance.
The pilot is visible behind the left hand side of the burner.
The control knob is located on the lower right hand side of the outer case. It is of a
spherical design and is marked as shown in the diagram below;
‘OFF’ position
‘SPARK’ position
‘LOW’ position
‘HIGH’ position
9
Push in and turn the control knob to the SPARK position, and hold there for a few
seconds. Continue turning anti-clockwise through the spark click to the PILOT light
position, ensuring the pilot has lit. If not, return the knob clockwise, and repeat. When the
pilot lights after the spark, keep the knob depressed for approximately ten seconds.
Now release the knob and the pilot should stay alight. If the pilot is extinguished during
use, wait three minutes before repeating the ignition procedure. To achieve the HIGH
setting, push the control knob in slightly and continue turning anti-clockwise to the high
position. The main burner should light after a few seconds. To decrease the setting to
LOW, turn the control knob clockwise to the low setting. To turn to the PILOT position
from the HIGH or LOW positions, press the control knob in, and return to the pilot position
and release. To turn the fire OFF, keep the knob pressed in, return to the off position and
release.
Spark Failure
The gap between the spark electrode and the pilot should be 3 - 5mm to produce a good
spark. There should be no need to adjust this. If under any circumstances the piezo
electric spark fails, the pilot cannot be lit manually.
Setting The Pressure
The pressure test point is located on the left hand side of the appliance, on the main
burner pipe, next to the brass restrictor/connector. Release the setting pressure test point
screw, and attach a U gauge. Light the fire on the HIGH setting.
To commission the appliance, the burner pressure must be in accordance with the figures
stated in the data section of these instructions. The fire is factory set to achieve these
pressures and any significant variation could indicate a supply problem. If the pressure is
too high, the gas supply meter may be set incorrectly. This should be checked with the fire
running and if necessary reset by the gas supplier. If the burner pressure is too low, then
check the inlet pressure with the appliance running. If this is less than approximately
20mbar it will need to be reset by the gas supplier. If the setting pressure is too low, but
the meter pressure is acceptable, then a problem in the supply pipework is to be
suspected. This will be dirt and debris, kinked or inadequate size pipes, restriction in a
fitting, shut off elbow not fully open or solder flashing across a joint. Identify the cause of
the restriction and rectify. Switch the fire off, disconnect the U gauge and refit the test
nipple screw. Light the fire and check for gas soundness. In the event that the burner
pressure is not in accordance with the figures stated in the data section of these
instructions, the appliance must not be commissioned, and the manufacturer should be
contacted for guidance.
Fitting The Trim
Once the fire has been fully installed and tested the decorative trim can be hung on the 4
front studs, offer up the trim to the fire, aligning the 4 studs the key hole slots on the back
of the trim, push the trim back and then slide the trim down so the heads of the studs lock
the trim securely, do not release the trim until you are sure it is fixed in place.
10
Briefing the Customer.
All instructions must be handed to the user for safekeeping. Show the customer how to
light and control the fire.
After commissioning the appliance, the customer should be instructed on the safe use of
the appliance and the need for regular servicing. Frequency of service depends on usage,
but MUST be carried out at least once annually. Advise that cleaning of the fire may be
achieved when the fire is cold using a damp cloth and mild detergent on most surfaces.
Advise that the fire will emit a "newness" smell for a time after initial commissioning and
that extra ventilation may be needed during this time. Recommend that a guard be used
for the protection of the young, pets, the elderly and the infirm.
Servicing
Isolate the fire from the gas supply. Ensure that the fire is fully cold before attempting
service. A suggested procedure for servicing is detailed below.
1 Lay out the dustsheet and tools.
2 Remove the trim by gently raising it up to release the stud heads from the keyhole slots
3 Remove the glass door assembly and clean carefully.
4 Inspect the burner and the catalysts and clean if necessary with a soft brush.
5 Disconnect the gas supply.
6 Undo the four screws retaining the burner support brackets to the base and rear of the
firebox.
7 Remove the burner unit, strip off the burner pipes and clean thoroughly (see below).
8 Clean the in-line restrictor, pilot assembly and the burner tube. Do not attempt to remove
the pilot injector as this can cause damage.
9 Re-assemble components.
10 Turn on the gas supply and leak test. Check pilot and burner for good ignition.
11 Refit the glass door assembly, ensuring a good seal.
12 Refit the trim.
13 Check the purpose provided ventilation is unobstructed.
14 Light the fire and test setting pressures.
15 Check safe operation of the appliance.
Servicing The Burner
Firstly, remove the main glass panel, as above, and disconnect the gas connection inside
appliance. The gas connections to the gas valve can now be released. Undo the four screws
retaining the burner support brackets to the base and rear of the firebox. The burner may
now be removed.
Remove the pilot and main burner pipes and blow through to dislodge any debris. Now
remove the injector elbow and blow through to make sure it is entirely clear.
Unclip the pilot lint gauze and clean with a soft brush. Clean the exterior of the pilot
assembly with a soft brush and blow through the flame ports on the pilot head. Check the
aeration holes are free from lint or dirt. The pilot assembly can be removed if required by
disconnecting the electrode HT lead, gas pipe and unscrewing the mounting screws and
lifting away.
The pilot assembly is a non-serviceable item and should not be taken apart. Aeration holes
must be absolutely clear internally for proper operation. NEVER MODIFY OR BEND THE
THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT. Modifications are dangerous and
can have serious unseen effects on safety. If the pilot will not stay lit there is a problem
11
with dirt, the gas supply to it, or the thermocouple needs replacement.
The gas valve is a non-serviceable item. If this needs replacement, remove the data badge
then the M5 securing screw holding the valve bracket in place; remove all pipe unions, and
the complete valve. Replacement must be original manufacturer’s parts. Re-assemble in
the reverse of removal. Ensure setting pressures are as stated in Appliance Data.
Remove the casing, internal firebox (as per servicing section), lint arrestor and pilot unit by
using a screwdriver to remove the retaining screws. Clean the pilot assembly with a soft
brush and blow through. Check the aeration holes are free of any dirt or lint. Clean
thoroughly internally, the connection can be removed from the base of the pilot unit using
two spanners to make cleaning easier. Do not damage or try to dismantle the pilot
injector.
The unit is factory set and the only check necessary is to ensure the spark gap is correct.
See specifications for gas setting.
NEVER MODIFY OR BEND THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT. If the
pilot will not stay lit there is a problem with dirt, the gas supply, or the thermocouple
needs replacement. Modifications are dangerous and can have a serious unseen effect on
safety and therefore MUST not be done. Replacements must be original manufacturer’s
parts. Re-assemble in the reverse of removal. Ensure setting pressures are as stated in
Section 2; Appliance Data.
Catalysts
It is recommended that the catalysts are inspected for signs of damage and dirt during
routine servicing procedures. The expected life of the catalysts is in excess of 11,000 hours
(10 years of normal use). After this time the catalyst should be replaced.
If there are any deposits of dirt or soot on the catalysts they should be cleaned with a soft
brush and a vacuum cleaner. If removed for cleaning ensure the seals are in good
condition before replacing the catalyst. New seals will usually be required.
The performance of the catalyst may be checked using a combustion gas analyser as
follows. Any analyser used should conform to BS7927 : 1998 + A1 : 1999.
Important: The temperature of the gas emitted by the catalytic converter is in excess of
350
o
C. Measuring gas of this temperature may damage some types of gas analysers. If in
doubt consult the equipment manufacturer.
Ignite the fire as per the operating instructions, and run at maximum setting for 15
minutes. Position gas sample probe directly over the catalyst via the outlet grille, on top of
the appliance. Record the carbon dioxide (CO2) concentration and then the carbon
monoxide (CO) concentration as displayed by the analyser - also noting the units in which
the values are expressed.
Most analysers display carbon dioxide (CO2) concentrations in percentage (%) terms and
carbon monoxide concentration in parts per million (ppm) terms.
In order to calculate the combustion ratio for the appliance (CO/CO2) it is first necessary
to express both gas concentrations in terms of percentage. To convert from parts per
million (ppm) to a percentage (%) divide the ppm figure by 10,000. Examples : 35ppm =
0.0035%, 15ppm = 0.0015%, 5ppm = 0.0005%.
Now divide the concentration of carbon monoxide (CO) expressed in percent by the
concentration of carbon dioxide (CO2) to obtain the appliance combustion ratio.
CO (%)CO2 (%) = ratio
The combustion ratio of the gasses emitted by the catalytic converter should not exceed
0.0015.
If replacing, firstly, remove the decorative fireframe. The catalysts are located on the top of
the internal firebox and can be removed be unscrewing the retaining nuts securing the
clamping plate. Remove the catalyst and its seal and discard. Refit a new catalyst and
seals in reverse order, ensure the catalysts and door have a good seal.
12
Testing For Firebox Leakage
Appliances that are several years old or have been extensively dismantled should be
checked for soundness. It is important that all the products of combustion pass through
the catalytic converter at the top of the firebox before leaving the appliance.
The firebox is heated by lighting for a few minutes to provide a flow through the firebox.
The burner is then shut off and a smoke pellet or match introduced at the base of the fire
underneath the burner tray. Large quantities of smoke will emerge from the top of the
appliance, but none should emerge from the joints or gasket faces, especially around the
door. It is important to note that the appliance can never be expected to be 100% smoke
tight and small quantities of smoke may be seen in corners of joints and gasket faces etc
without affecting safety when the fire is in operation.
13
Trouble Shooting Guide
Fire sparks but pilot
does not light
No gas to fire, check isolators are open.
Pipe work blockage, clean out.
Air not fully purged, re purge supply or wait longer.
Spark earthing to metal work, reset gap correctly
Blocked pilot, clean out internally.
Pilot lights but then
goes out
Severe restriction in gas supply: clear obstruction.
Faulty thermocouple, replace pilot unit.
Blocked pilot, clean out.
Blocked lint gauze, clean.
Hold control knob in for longer.
Check control knob does not foul data plate.
If the pilot will not stay lit there is a problem with dirt,
the gas supply, or the thermocouple needs replacement.
Modifications are dangerous and can have a serious
unseen effect on safety. NEVER MODIFY OR BEND
THE THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT.
Fire does not spark
at pilot
HT lead detached, refit.
Check the spark gap.
Faulty piezo unit, replace.
Debris shorting out electrode, clean.
Spark shorting to metalwork under tray, realign HT lead.
Fire runs for a time
and then cuts off
Loose or faulty thermocouple, rectify.
Blocked pilot, clean out.
Dirt or lint in pilot aeration hole or on the lint gauze,
clean thoroughly.
If the pilot will not stay lit there is a problem with dirt,
the gas supply, or the thermocouple needs replacement.
Modifications are dangerous and can have a serious unseen
effect on safety. NEVER MODIFY OR BEND THE
THERMOCOUPLE TO MAKE THE PILOT STAY ALIGHT.
Pilot flame shrinks
when fire is on high
Poor gas flow to fire, check pressure with fire on high.
If pressure is low, remove any restriction in pipework or valve.
Check all isolators are adequately sized and fully open.
Check meter pressure is adequate.
If the pilot will not stay lit there is a problem with dirt,
the gas supply, or the thermocouple needs replacement.
effect on safety.
NEVER MODIFY OR BEND PILOT TO STAY ALIGHT.
Fire smells when
first lit or in use
Newness smell from brand new appliance.
Leakage occurring. Carry out leakage test and rectify any
problems. Combustible materials used in incorrect positions.
14
User Instructions.
Important Notes.
The installation and Servicing of this fire MUST only be carried out by a competent person
(such as a CORGI registered fitter) in accordance with the Gas Safety (Installation and Use)
Regulations 1998, the relevant British Standards, Codes of Practice, the Building
Regulations and the manufacturer's instructions.
Failure to comply with the above recommendations could lead to prosecution and
invalidate the appliance warranty.
Always keep a note of the installer's name and address, CORGI registration number, the
original purchase receipt and the date of installation for future reference. Failure to
produce these documents may invalidate the warranty.
The appliance should be serviced regularly to ensure continued safe operation. See the
servicing section for further reference.
Parts of this appliance become naturally hot during use. It is recommended that a suitable
fireguard conforming to BS 8423 is used, especially where young children, pets, the elderly
or infirm are concerned.
The manufacturer of this appliance considers all surfaces as working surfaces with the
exception of the control knob.
Combustible items, such as flooring and furniture and soft wall coverings (such as blown
vinyl or embossed paper), low temperature surrounds etc may discolour if fitted too close
to the fire. See relevant section for further details on clearances to combustibles. No
combustible materials or flooring should protrude onto the hearth (if fitted).
This appliance incorporates a combustion monitoring system (ODS).
DO NOT burn any foreign material on this fire. Under no circumstances shall the
appliance be used if the glass front door or panel has been removed, damaged or is open.
Do not place any objects on top of the appliance.
The integral catalyst should be checked by the installer upon servicing to ensure there are
no defects or obstructions that may prevent the satisfactory flow of combustion products.
The expected life of the catalyst is in excess of 11,000 hours (10 years of normal use). After
this time the catalyst should be replaced.
This appliance is only suitable for the gas type for which it is supplied.
WARNING: Due to the nature of this product the area around the top of the appliance (i.e. the
grille) gets very hot. Care should be taken when operating the appliance.
Clearances To Combustibles
Combustible materials are defined as wood, fabrics, or other materials likely to combust if
exposed to flame. Generally, any material, which is likely to discolour, melt or misshape
when exposed to moderate heat, should be considered as a combustible material or
surface.
Clearance to the sides of the appliance are 100mm (4in) but curtains, drapes and other
fabrics are not permitted within a distance of 500mm (20in) of the appliance sides.
No such materials are permitted directly above the appliance regardless of distance.
The minimum clearance to the ceiling above the appliance is 800mm measured from the
top of the appliance glass window panel (not the large glass fascia).
Combustible materials should not be positioned directly in front of the appliance within a
distance of 1Mtr.
Under no circumstances should any electrical equipment e.g. plasma screen TV sets etc.
be positioned on the wall above the appliance. The appliance is designed to be wall
15
mounted alone and not in conjunction with any type of combustible fire surround. No
combustible shelves should be positioned on the wall above the appliance. It should be
established that any mirrors or picture frames etc. to be positioned on the wall above the
appliance are able to withstand prolonged exposure to moderate heat and moisture before
proceeding with their installation.
The back of the appliance may be installed directly onto a combustible wall, providing it is
relatively flat and does not interfere with the various vent holes in the back panel of the
appliance. The wall must be structurally sound and constructed from a material capable of
withstanding moderate heat. Finished plaster, conventional wall paper and dry-lined
plasterboard are examples of suitable materials. Materials such as flock, blown vinyl and
embossed paper which are sensitive to even small amounts of heat should be avoided as
scorching and or discolouration may occur over time.
The appliance may be positioned as close to a solid floor (i.e. stone, wooden laminate etc.)
as the particular design of fireframe permits, however it is not permitted to install the
appliance onto carpet, rugs or fabric materials of any kind. In a situation where the
appliance is installed at floor level in a carpeted room or space with a fabric floor covering
then a non combustible hearth with a minimum projection into the room of 100mm and a
minimum width of 820mm must be used.
Clearances to non-combustibles
Non combustible surfaces are defined as brick, metal, marble, concrete etc. and also a
number of man-made materials impervious to flame. If in doubt refer to the material
manufacturer for further information before proceeding with installation.
Clearances to the sides of the appliance are 50mm (2in). Clearance to the front of the
appliance is 500mm (20in).
The back of the appliance may be installed directly onto a non-combustible wall, providing
it is relatively flat and does not interfere with the various vent holes in the back panel of
the appliance.
The appliance may be installed with or without a non combustible hearth. If a hearth is
fitted, the size and design may be as desired.
A non combustible shelf of any depth may be positioned above the appliance provided it is
no closer than 400mm from the top of the appliance glass panel.
Wall Discolouration
As this fire produces heat, convected air will rise from under the fire passing behind and
around the firebox to the ceiling, this convected air can carry dust particles, cigarette
smoke and other fine substances from within the room which may over a period of time
slightly discolour decorative surfaces above the fire.
Plaster Walls
Some types of plastered walls may produce small cracks, if there is any concern regarding
the type of plaster non-combustible slips, such as marble, stone or tile should be used to
protect the area immediately above the fire.
Ventilation And Room Size.
Purpose provided ventilation of 100cm
2
is required for this appliance. An openable window
or equivalent is also required.
Any ventilation fitted must comply with BS 5871 part 2 and BS 5440 part 2. Ventilation
fitted under, or within immediate vicinity of the appliance must not be used as it may
adversely affect performance of the combustion monitoring system (ODS) system.
The requirements of other appliances operating in the space or room must be taken into
consideration when assessing ventilation requirements, this will have been carried out by
your CORGI registered installer.
16
A supply of fresh air into the room is advisable to maintain temperatures within limits.
The appliance MUST NOT be installed in a bedroom or bathroom.
For Republic of Ireland, see relevant rules in force.
The room size should be a minimum of 30m
3
(e.g. 11’6” x 11’6” x 8’) to allow adequate
circulation of air and ensure the correct operation of the fire. This volume may include
adjacent spaces but these spaces must not be separated by a door. To calculate a room
size in cubic metres (m
3
) divide the room volume in cubic feet (ft
3
) by 35.3.
This appliance is intended as a secondary source of heat only and should not be used
in a room without some form of background heating present.
Operating The Appliance.
The pilot is visible behind the left hand side of the burner.
The control knob is located on the lower right hand side of the outer case. It is of a
spherical design and is marked as shown in the diagram below;
‘OFF’ position
‘SPARK’ position
‘LOW’ position
‘HIGH’ position
Push in and turn the control knob to the SPARK position, and hold there for a few
seconds. Continue turning anti-clockwise through the spark click to the PILOT light
position, ensuring the pilot has lit. If not, return the knob clockwise, and repeat. When the
pilot lights after the spark, keep the knob depressed for approximately ten seconds.
Now release the knob and the pilot should stay alight. If the pilot is extinguished during
use, wait three minutes before repeating the ignition procedure. To achieve the HIGH
setting, push the control knob in slightly and continue turning anti-clockwise to the high
position. The main burner should light after a few seconds. To decrease the setting to
LOW, turn the control knob clockwise to the low setting. To turn to the PILOT position
from the HIGH or LOW positions, press the control knob in, and return to the pilot position
and release. To turn the fire OFF, keep the knob pressed in, return to the off position and
release.
Combustion And Monitoring System
This fire is fitted with a combustion monitoring safety device (ODS). If the appliance shuts
down during use for no apparent reason then several reasons may be suspected. If a door
or window has been opened creating a draught, then pilot disturbance could be the
problem and removal of the draught should resolve this. The appliance can then be re-lit
in accordance with the previous section.
If pilot disturbance is not the cause, then the ODS safety system may be in operation.
Switch the appliance OFF, call in your installer to check the appliance and ventilation.
Remedial work must be carried out as required. DO NOT allow the appliance to be used
until the appliance and installation is passed as safe. If the pilot continues to be
extinguished, you must call your installer to check the operation of the complete
appliance.
17
Cleaning.
Before carrying out any of the following operations, ensure that the appliance is OFF and
completely cold. GLASS PANEL - This can be cleaned with a suitable glass cleaner. Test on
a small area first. PAINTED AREAS - These can be cleaned using a dry cloth. FINISHED
METAL AREAS - These can be cleaned using a proprietary metal cleaner or baby oil. Test
on a small hidden part before cleaning. Always clean in the direction of the grain.
Servicing.
The appliance should be checked on an annual basis to ensure it is working safely and
that there is no excessive build up of soot. The frequency of service will depend on usage,
but MUST be carried out at least once annually. Servicing must be carried out by a
competent person, such as a CORGI registered installer.
The Installation instructions carry full servicing details for the use of the installer.
Spare Parts.
In the event that a replacement part is required, please contact your stockist in order to
obtain the correct part.
As our policy is one of continuous improvement and development, we hope therefore you
will understand we must retain the right to amend details and/or specifications without
prior notice.
GUARANTEE.
1. The appliance is guaranteed for one year from the date of purchase.
2. This guarantee is given subject to the following provisions:-
a) The installation is carried out by a CORGI registered person.
b) That the fireplace conforms to the requirements given in the Installation
Instructions for this appliance.
c) That our instructions covering cleaning and handling are adhered to. This
guarantee does not cover mishandling.
d) That the installation and service record sheet is correctly filled in.
e) That any part or parts on which a claim is made are returned to us postage paid
for inspection.
f) That our liability is limited to free replacement of the parts affected.
g) The guarantee does not cover (1) Normal wear and tear. (2) Possible
discolouration of polished parts. (3) Replacement of batteries.
18
Installation & Service Record
Please ensure that installer completes the installation record below
INSTALLATION RECORD
Appliance Supplied by: …………………………....
Installation Date: ……………Serial No.: ….……...
Installed By: …………..…...CORGI No.: …..……
Signed by Installer: ……………………………..…
RECORD OF 1
st
SERVICE
Serviced by: ………………..… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
…………………………………………………………
RECORD OF 2
nd
SERVICE
Serviced by: ………………..… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
………………………………………………………..
RECORD OF 3
rd
SERVICE
Serviced by: ……………..…… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
………………………………………………………….
RECORD OF 4
th
SERVICE
Serviced by: …………..…..… CORGI No.:………….......
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
………………………………………………………..
RECORD OF 5
th
SERVICE
Serviced by: …………….…… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
…………………………………………………………
RECORD OF 6
th
SERVICE
Serviced by: ……………..…… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
…………………………………………………………
RECORD OF 7
th
SERVICE
Serviced by: ……………..…… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
…………………………………………………………
RECORD OF 8
th
SERVICE
Serviced by: ………………..… CORGI No.:…………....
Service Date: …………… Signed: ….…….…...
Comments: …………………………………………
…………………………………………………………
………………………………………………………..
19
BLANK PAGE
20
VERINE LIMITED
52 Broton Drive Trading Estate,
Halstead, Essex. CO9 1HB
TEL: 01787 472551 FAX: 01787 476589
www.verine.co.uk
THIS BOOKLET CONTAINS 20 PAGES
CUPELLO/06.06/II/UI
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16
  • Page 17 17
  • Page 18 18
  • Page 19 19
  • Page 20 20

Focal Point Cupello User manual

Category
Fireplaces
Type
User manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI