Danfoss Expansion module 1 Installation guide
- Type
- Installation guide
Danfoss Expansion module 1
The Danfoss Expansion module 1 is a versatile device that enhances the functionality of your heating and cooling system. It provides additional inputs and outputs, allowing you to connect and control a wider range of devices, such as:
- Distribution circuits: Manage multiple heating or cooling zones independently.
- Mixing valves: Optimize the temperature of underfloor heating systems or radiators.
- Cooling/Cooling2: Extend your system's capabilities to handle cooling applications.
With its intuitive user interface and comprehensive configuration options, the Expansion module 1 simplifies system setup and operation. It offers:
Danfoss Expansion module 1
The Danfoss Expansion module 1 is a versatile device that enhances the functionality of your heating and cooling system. It provides additional inputs and outputs, allowing you to connect and control a wider range of devices, such as:
- Distribution circuits: Manage multiple heating or cooling zones independently.
- Mixing valves: Optimize the temperature of underfloor heating systems or radiators.
- Cooling/Cooling2: Extend your system's capabilities to handle cooling applications.
With its intuitive user interface and comprehensive configuration options, the Expansion module 1 simplifies system setup and operation. It offers:
Danfoss A/S is not liable or bound by warranty if these
instructions are not adhered to during installation or service.
The English language is used for the original instructions.
Other languages are a translation of the original instructions.
(Directive 2006/42/EC)
© Copyright Danfoss A/S
Table of Contents
1 Important information/Safety instructions ............................................... 4
1.1 General safety precautions ....................................................... 4
1.2 Electrical connection ........................................................... 4
2 Components and hardware specifications ............................................... 5
2.1 Mounting the box ............................................................. 5
2.2 Components ................................................................ 6
2.3 Connecting to accessory bus ...................................................... 7
2.4 Hardware specifications ......................................................... 8
3 System solutions ................................................................. 9
3.1 Connections ................................................................ 9
3.2 Distribution circuit 2-5 .......................................................... 10
3.3 TWC/WCS .................................................................. 13
3.4 Cooling/Cooling2 ............................................................. 14
4 Configuring the module ............................................................ 15
4.1 Language selection ............................................................ 15
4.2 Software selection/Set unit ID ..................................................... 16
5 Manual test .................................................................... 17
5.1 Manual test set up ............................................................. 17
5.2 Table of functions ............................................................. 18
Installation Guide Expansion module 1
VQILV302
3
1 Important information/Safety instructions
1.1 General safety precautions
Warning This appliance can be used by children aged 8 years and above, and
by persons with reduced physical, sensory or mental capabilities or
lack of experience or knowledge, provided that they are supervised or
have been instructed in the safe use of the appliance and understand
the hazards involved. Children must not clean or carry out user main-
tenance on the appliance except under adult supervision.
Warning Risk of personal injury! Children are not permitted to play with the
product.
1.2 Electrical connection
Danger Hazardous electrical voltage! The terminal blocks are live and cause
death through electric shock. All power supplies must be isolated be-
fore electrical installation is started.
Warning Electrical installation may only be carried out by an authorized electri-
cian and must follow applicable local and national regulations (IEC
60335-2-40).
Caution It must be possible to isolate the power supply using an all-pole circuit
breaker with a minimum contact gap of 3 mm.
Installation Guide Expansion module 1
VQILV302
4
2 Components and hardware specifications
2.1 Mounting the box
1. Open the lid by turning the knob counter clockwise. 2. Unmount the front by loosen the screws in each corner.
3. Mount the box on the wall by using the designated markings
on the inner back side of the box. Use screws and plugs (not in-
cluded) that are dimensioned to hold the weight of the box (5
kg).
P1 RxTx
P/B
P2 RxTx
P
1
P
2
B 50
A 51
N 52
E 53
B 60
A 61
N 62
E 63
Dl1 71
Dl2 72
Dl3 73
Dl4 74
Dl5 75
Dl6 76
Dl7 77
Dl8 78
Agnd 90
AO1 91
AO2 92
AO3 93
AO4 94
AO5 95
1 G +
3
2 G0 -
4 +C
10 GDO
11 DO1
12 DO2
13 DO3
14 DO4
15 DO5
16 DO6
17 DO7
31 Al1
30 Agnd
32 Al2
34 Al3
35 Al4
33 Agnd
41 Ul1
40 Agnd
42 Ul2
44 Ul3
45 Ul4
43 Agnd
C
OK
Ext.
Disp.
15 NO
16 NC
17 DO1
18 NO
19 NC
20 DO2
21 NO
22 NC
23 DO3
24 NO
25 NC
26 DO4
27 NO
28 NC
29 DO5
30 NO
31 NC
32 DO6
DO1
C1/2
DO2
DO3
C3/4
DO4
DO5
C5/6
DO6
12
24V~13
24V~14
1
2
3
4
5
6
7
8
9
10
11
0V
1 2
3
4
24V
0V
10 12
230V
IP20
24V/1,67A
Installation Guide Expansion module 1
VQILV302
5
2.2 Components
P1 RxTx
P/B
P2 RxTx
P
1
P
2
B 50
A 51
N 52
E 53
B 60
A 61
N 62
E 63
Dl1 71
Dl2 72
Dl3 73
Dl4 74
Dl5 75
Dl6 76
Dl7 77
Dl8 78
Agnd 90
AO1 91
AO2 92
AO3 93
AO4 94
AO5 95
1 G +
3
2 G0 -
4 +C
10 GDO
11 DO1
12 DO2
13 DO3
14 DO4
15 DO5
16 DO6
17 DO7
31 Al1
30 Agnd
32 Al2
34 Al3
35 Al4
33 Agnd
41 Ul1
40 Agnd
42 Ul2
44 Ul3
45 Ul4
43 Agnd
C
OK
Ext.
Disp.
15 NO
16 NC
17 DO1
18 NO
19 NC
20 DO2
21 NO
22 NC
23 DO3
24 NO
25 NC
26 DO4
27 NO
28 NC
29 DO5
30 NO
31 NC
32 DO6
DO1
C1/2
DO2
DO3
C3/4
DO4
DO5
C5/6
DO6
12
24V~13
24V~14
1
2
3
4
5
6
7
8
9
10
11
0V
1 2
3
4
24V
0V
10 12
230V
IP20
24V/1,67A
24V, G
0V, G0
230V, 6A
0V
L1
N
C28
RM6
1
Heat pump
2
Genesis-EM1-DUC (C28)
3
Automatic fuse, C6A
4
Transformer, 230/24V AC
5
Relay module (RM6) 10A
Installation Guide Expansion module 1
VQILV302
6
2.3 Connecting to accessory bus
Accessory bus
X2
21
50 51
50 51
EM 1 EM 1
EM1 HP X2
+B50
1
-A51 2
N52
3 (SGND)
B/P B/P B/P
PPP
xxxTTTxR 1P xR 1P xR 1P
111
PPP
222
05 B 05 B 05 B
xxxTTTxR 2P xR 2P xR 2P
15 A 15 A 15 A
25
N 25
N
2
5
N
35 E 35 E 35 E
06 B 06 B 06 B
16 A 16 A 16 A
26 N 26 N 26 N
36
E
36
E
36
E
17
1l
D 17
1l
D 17
1l
D
27
2
lD 27
2
lD 27
2
lD
37 3
l
D 37 3
l
D 37 3
l
D
47 4
lD
47 4
lD
47 4
lD
57 5lD 57 5lD 57 5lD
67
6
l
D
67
6
l
D
67
6
l
D
77 7lD 77 7lD 77 7lD
87 8
l
D 87 8
l
D 87 8
l
D
19 1O 19 1O 19 1OAAA
09 dn 09 dn 09 dngggAAA
29 2O 29 2O 29 2OAAA
39
3O 39
3O 39
3O
AAA
49 4
O
49 4
O
49 4
OAAA
59
5
O
59
5
O
59
5
OAAA
+
G
1
+
G
1
+
G
1
333
C+ 4 C+ 4 C+ 4
0G 2 0G 2 0G 2
- - -
ODG 01 ODG 01 ODG 01
1O
D 11 1OD 11 1OD 11
2OD 21 2OD 21 2OD 21
3
O
D
31
3
O
D
31
3
O
D
31
4
OD
41 4
OD
41 4
OD
41
5
O
D
51
5
O
D
51
5
O
D
51
6
OD
61
6
OD
61
6
OD
61
7OD 71 7OD 71 7OD 71
1lA 13 1lA 13 1lA 13
2lA
23
2lA
23
2lA
23
dndndnggg
A
03
A
03
A
03
3lA
43 3lA
43 3lA
43
4
l
A
53
4
l
A
53
4
l
A
53
1lU
14 1lU
14 1lU
14
d
n
d
n
d
n
gggA
33
A 3
3
A 3
3
2
l
U 24 2
l
U 24 2
l
U 24
d
n
d
n
d
n
gggA
04
A
04
A
04
3lU 44 3lU 44 3lU 44
4l
U
5
4
4l
U
5
4
4l
U
5
4
dndndn
gggA
34
A
34
A
34
CCC
KOKOKO
.t.t.txExExE
...psiD psiD psiD
15 A 15 A 15 A
25 N
05 B 05 B 05 B
C28
1
2
3
Installation Guide Expansion module 1
VQILV302
7
2.4 Hardware specifications
Hardware specifications
Power supply 24V AC ± 15%, 50...60Hz or 20...36V DC
Ambient hydration Max. 95% RH
Enclosure Polycarbonate, PC
Communication RS485 Modbus/RTU
Operating system EXOreal C
Ambient temperature 0...50°C
Battery backup Memory and real time clock, at least 5 years
Storage temperature -20...+70°C
Display Background lit LCD, 4 rows with 20 alphanumeric
Power consumption 4VA
Digital inputs (DI) Potenial free contact, 24V DC (+C)
Analogue inputs(AI, UI) 0...10V DC, PT1000. Selected by software
24 V DC-supply (+C) 0,15A, short circuit protected (DI)
Analogue outputs (AO) 0...10V DC, 5 mA, 12-bit D/A, short circuit protected
Digital output (DO)
Potential free contact via RELAY module RM6 ( 230V, 10A)
1
Dimensions (mm) 335x455x15
Weight (kg) 5
1
Electronic circulation pumps may require external relay due to initial power rush.
Installation Guide Expansion module 1
VQILV302
8
3 System solutions
3.1 Connections
Distribution circuit 2, Distribution circuit 4, TWC
mixing valve, Cooling shunt
3-wired connection 4-wired connection
9190
YG0G
AO1
Agnd
24V
0V
G0G
91
90
Y
GND
G0G
AO1
Agnd
24V
0V
G0G
Distribution circuit 3, Distribution circuit 5
3-wired connection 4-wired connection
9290
YG0G
AO2
Agnd
G0G
24V
0V
9290
Y
GND
G0G
AO2
Agnd
G0G
24V
0V
WCS
3-wired connection 4-wired connection
93
90
YG0G
G0G
24V
0V
AO3
Agnd
93
90
Y
GND
G0
G
G0G
24V
0V
AO3
Agnd
Installation Guide Expansion module 1
VQILV302
9
3.2 Distribution circuit 2-5
Distribution circuit 2 Distribution circuit 3
EM 1
C28: UI1 40,41
C28: UI2 40,42
RM6: 1 DO 1715,
C28: AI1 30,31
C28: AI2 30,32
C28: AO1 90,91
EM 1
C28: UI3 43
,44
C28: UI4 43,45
C28: AI3 33,34
RM6:DO2 18,20
C28: AI4 33,35
C28: AO2 90,92
Distribution circuit 4 Distribution circuit 5
EM 1
C28: U
I1 4
0,41
C
28: UI2 40,42
C28: AI1 30,31
RM6:DO1 15,17
C28: AI2 30,32
C28: AO1 90,91
EM 1
C28: UI3 43,44
C28: UI4 43,45
C28: AI3 33,34
RM6: DO2 18,20
C28: AI4 33,35
C28: AO2 90,92
Installation Guide Expansion module 1
VQILV302
10
Connection example: Distribution circuit 2
C28: UI1 40,41
C
28: UI2 40,42
RM6: 1 DO 1715,
C28: AI1 30,31
C28: AI2 30,32
C28: AO1
N
F
90,91
P1 RxTx
P/B
P2 RxTx
P
1
P
2
B 50
A 51
N 52
E 53
B 60
A 61
N 62
E 63
Dl1 71
Dl2 72
Dl3 73
Dl4 74
Dl5 75
Dl6 76
Dl7 77
Dl8 78
Agnd 90
AO1 91
AO2 92
AO3 93
AO4 94
AO5 95
1 G +
3
2 G0 -
4 +C
10 GDO
11 DO1
12 DO2
13 DO3
14 DO4
15 DO5
16 DO6
17 DO7
31 Al1
30 Agnd
32 Al2
34 Al3
35 Al4
33 Agnd
41 Ul1
40 Agnd
42 Ul2
44 Ul3
45 Ul4
43 Agnd
C
OK
Ext.
Disp.
15 NO
16 NC
17 DO1
18 NO
19 NC
20 DO2
21 NO
22 NC
23 DO3
24 NO
25 NC
26 DO4
27 NO
28 NC
29 DO5
30 NO
31 NC
32 DO6
DO1
C1/2
DO2
DO3
C3/4
DO4
DO5
C5/6
DO6
12
24V~13
24V~14
1
2
3
4
5
6
7
8
9
10
11
C28
RM6
15 NO
16 NC
17 DO1
1a
1b
1a. Potential free output for circulation pump
1b. External power supply for circulation pump
Installation Guide Expansion module 1
VQILV302
11
For this example, to access and activate Distribution circuit 2, you first need to enter the access code as described in the Commissioning
Guide. Then navigate to "Mix valves" in Settings and press the text "Distribution circuit 2".
On page 1, set the values for minimum/maximum supply line temperature. On page 2, you can adjust the heat curve for Distribution
circuit 2. Notice that, depending on if the distribution circuit is set as a radiator or floor heating system, the "Factory reset" button will set
different values. After all the adjustments are made, go back to page 1 and press the switch at the top of the page to activate the func-
tion and also make it visible and accessible in the menu for the end user.
Installation Guide Expansion module 1
VQILV302
12
3.3 TWC/WCS
TWC
C28: AO1 90,Y:91
C28: AI3 33,34
C28: AI1 30,31
C28: AI4
33,35
C28: AI2 30,32
RM6: DO1 15,17
RM6: DO3 21,23
EM 1
WCS
C28: UI2
C2
8:
AO3
40,42
RM6:
DO5 27,29
90,Y:93
EM 1
Installation Guide Expansion module 1
VQILV302
13
3.4 Cooling2
EM 1
C28: UI3 43,Y:44
C28: UI4 43,Y:45
C28:
AI2
30,32
C28:
AI1
30,31
RM6:
DO1
15,17
C28:
AO1
90,Y:91
C28:
AI3
33,34
C28:
AI4
33,35
RM6:
DO2
18,20
RM6:
DO3
21,23
EM 1
C28:
AO2 90,Y:92
RM6:
DO5
27,29
C28:
UI2 40,42
C28:
UI1 40,41
RM6:
DO4
24,26
Installation Guide Expansion module 1
VQILV302
14
4 Configuring the module
4.1 Language selection
Navigate to Installation in the menu and press right arrow to enter the installation menu.
Manual test
Installation
OKOK
>
OK
c
Press OK and change language setting with up/down arrows, confirm with OK, exit by pressing repeatedly on the left arrow until you
reach the start menu.
Installation
Language:
Eng
lish
OKOKOK
c
Installation Guide Expansion module 1
VQILV302
15
4.2 Software selection/Set unit ID
Software selection: Set unit ID:
At first boot and after reset of the unit in field:
Select Application and press right arrow
>
Application
S
ystem
Communication
Time/Date
OK
c
First page/Main window:
Select Menu (right)
Tank
Hot Wa
ter
TWC / WCS
0.0
0.0
ºC
ºC
Menu
>
OK
c
Select the correct application (up/down, then right)
>
EM_
EM_T
Pool
WC_WCS
OK
c
LegacyControl
Cooling_II
Select Installation and press right arrow
WCS
M
anual t
est
I
nstallation
OKOK
>
OK
c
Activate the selected application (OK, then up/down, then OK). The unit will
then immediately restart and run the selected application
Title:
EM
_T
WC_WCS
A
ctivate: No
OK
c
Installation:
Change Unit ID (OK, then up/down, then OK)
Installation
Unit ID: 0
OKOKOK
c
▪
TWC/WCS must be stated as ID: 1
Shunt 2/3 must be stated as ID: 2
Shunt 4/5 must be stated as ID: 3
Cooling2 must be stated as ID: 4
Set as ID: 0 if it is not to be connected with the heat pump. Then press left twice to get to the main window.
RESET
An incorrect application selection can be changed by resetting the internal memory with the power on. On the right hand side of the
unit there is a small hole. Use the end of a paperclip or similar to press the reset button in the hole.
Installation Guide Expansion module 1
VQILV302
16
5 Manual test
5.1 Manual test set up
Navigate to Manual test in the Menu and press right arrow to enter the Manual test menu.
WCS
Manual test
I
nstallation
OKOKOK
c
Choose Analogue out or Digital out with up/down arrows and press right arrow to enter the respective menu.
Analogue out Digital out
Analogue out
Digital out
OKOKOK
c
Analogue out
Digital out
OKOKOK
c
In manual test for Analogue out, the following menu shows an ex-
ample of page 1 to 5. Here you can set the output (in %) for Auto
and Manual mode. The Out parameter determines which parame-
ter of Auto and Manual that is currently active in Manual test:
Manual test AO1
Auto: 65.0
Manual: 0
Out: Auto
1/5
%
%
OKOKOK
c
In manual test for Digital out, the following menu shows an ex-
ample of page 1 of 7. Here you can set the parameters for Auto
and Out. The Out parameter determines which setting in Auto
that is currently active in Manual test:
Manual test DO1
Auto: On
Out: Auto
1/7
OKOKOK
c
N
"Auto:" will always display the desired output from the software, even
in Manual mode.
Installation Guide Expansion module 1
VQILV302
17
5.2 Table of functions
AO1 AO2 AO3 DO1 DO2 DO3 DO4 DO5
Mix valve (Mix valve module) X X
Circulation pump (Mix valve module) X X
Mix valve hot water out (TWC) X
Circulation pump hot water circulation (TWC) X
Auxiliary heater (TWC) X X
Circulation pump charge (WCS) X
Mix valve 2-way (WCS) X
Mix valve (Cooling module) X
Fan control (Cooling module) X
Circulation pump (Cooling module) X X
Reversing valve active cooling (Cooling module) X
Reversing valve cooling tank (Cooling module) X
Reversing valve heat dump (Cooling module) X
Installation Guide Expansion module 1
VQILV302
18
Installation Guide Expansion module 1
VQILV302
19
Installation Guide Expansion module 1
VQILV302
Danfoss Heat Pumps
Box 950
SE 671 29 ARVIKA
Phone +46 570 81300
E-mail: [email protected]
Internet: www.heating.danfoss.com
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products
already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective
companies. Danfoss Heating Solutions and the Danfoss Heating Solutions logotype are trademarks of Danfoss A/S. All rights reserved.
Produced by Danfoss Heating Solutions © 2016
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Danfoss Expansion module 1 Installation guide
- Type
- Installation guide
Danfoss Expansion module 1
The Danfoss Expansion module 1 is a versatile device that enhances the functionality of your heating and cooling system. It provides additional inputs and outputs, allowing you to connect and control a wider range of devices, such as:
- Distribution circuits: Manage multiple heating or cooling zones independently.
- Mixing valves: Optimize the temperature of underfloor heating systems or radiators.
- Cooling/Cooling2: Extend your system's capabilities to handle cooling applications.
With its intuitive user interface and comprehensive configuration options, the Expansion module 1 simplifies system setup and operation. It offers:
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