SICK deTem2 Core Ex II 3GD Operating instructions

O P E R A T I N G I N S T R U C T I O N S

deTem2 Core Ex II 3GD

Multiple light beam safety device

Described product

deTem2 C

ore Ex II 3GD

Manufacturer

SICK AG

Erwin-Sick-Str. 1

79183 Waldkirch

Germany

Legal information

This w

ork is protected by copyright. Any rights derived from the copyright shall be

reserved for SICK AG. Reproduction of this document or parts of this document is only

permissible within the limits of the legal determination of Copyright Law. Any modifica‐

tion, abridgment or translation of this document is prohibited without the express writ‐

ten permission of SICK AG.

The trademarks stated in this document are the property of their respective owner.

Original document

T

his doc

ument is an original document of SICK AG.

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Contents

1 About this document........................................................................ 6

1.1 Function of this document....................................................................... 6

1.2 Scope......................................................................................................... 6

1.3 Target groups and structure of these operating instructions................ 6

1.4 Additional information.............................................................................. 7

1.5 Symbols and document conventions...................................................... 7

2 Safety information............................................................................ 9

2.1 General safety notes................................................................................ 9

2.2 Intended use............................................................................................. 10

2.3 Requirements for the qualification of personnel.................................... 10

3 Product description........................................................................... 12

3.1 Structure and function............................................................................. 12

3.2 Product characteristics............................................................................ 13

3.2.1 Status indicators...................................................................... 13

3.3 Example applications............................................................................... 15

4 Project planning................................................................................ 16

4.1 Manufacturer of the machine.................................................................. 16

4.2 Operating entity of the machine.............................................................. 16

4.3 Design........................................................................................................ 16

4.3.1 Minimum distance from the hazardous point....................... 17

4.3.2 Minimum distance from reflective surfaces.......................... 18

4.3.3 Protection against interference from systems in close prox‐

imity t

o each other................................................................... 19

4.4 Integrating into the electrical control....................................................... 20

4.4.1 Restart interlock...................................................................... 22

4.4.2 External device monitoring (EDM).......................................... 22

4.5 Testing plan............................................................................................... 23

4.5.1 Test rod check.......................................................................... 24

4.5.2 Visual check of the machine and the protective device........ 24

5 Mounting............................................................................................. 26

5.1 Safety......................................................................................................... 26

5.2 Unpacking.................................................................................................. 26

5.3 Mounting................................................................................................... 27

5.3.1 Mounting the QuickFix bracket............................................... 28

5.3.2 Mounting the FlexFix bracket.................................................. 30

5.3.3 Mounting the upgrade bracket............................................... 33

5.4 Affixing labels............................................................................................ 34

6 Electrical installation........................................................................ 35

6.1 Safety......................................................................................................... 35

6.2 System connection (M12, 5-pin)............................................................. 36

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7 Commissioning.................................................................................. 38

7.1 Safety......................................................................................................... 38

7.2 Overview.................................................................................................... 38

7.3 Switching on.............................................................................................. 39

7.4 Alignment of the sender and receiver..................................................... 39

7.4.1 Aligning the sender and receiver............................................ 39

7.4.2 Aligning the sender, receiver, and deflector mirror................ 40

7.4.3 Alignment with the QuickFix bracket...................................... 41

7.4.4 Alignment with the FlexFix bracket or with the upgrade

br

ac

ket...................................................................................... 42

7.4.5 Indication of the alignment quality......................................... 43

7.5 Check during commissioning and modifications.................................... 44

8 Operation............................................................................................ 45

8.1 Safety......................................................................................................... 45

8.2 Regular thorough check........................................................................... 45

9 Maintenance...................................................................................... 46

9.1 Safety......................................................................................................... 46

9.2 Regular cleaning....................................................................................... 46

9.3 Regular thorough check........................................................................... 47

10 Troubleshooting................................................................................. 48

10.1 Safety......................................................................................................... 48

10.2 Diagnostic LEDs........................................................................................ 48

10.2.1 Fault indicators........................................................................ 48

11 Decommissioning............................................................................. 51

11.1 Protection of the environment................................................................. 51

11.2 Disposal..................................................................................................... 51

12 Technical data.................................................................................... 52

12.1 Data sheet................................................................................................. 52

12.2 Table of weights........................................................................................ 55

12.3 Dimensional drawings.............................................................................. 55

13 Ordering information........................................................................ 56

13.1 Scope of delivery....................................................................................... 56

13.2 Ordering information deTem2 Core Ex II 3GD......................................... 56

14 Accessories........................................................................................ 57

14.1 Brackets.................................................................................................... 57

14.2 Mounting accessories.............................................................................. 58

14.3 Connectivity............................................................................................... 58

14.4 Alignment aid............................................................................................ 59

14.5 Deflector mirrors....................................................................................... 60

14.5.1 Function and use..................................................................... 60

CONTENTS

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14.5.2 Change in scanning range using deflector mirrors................ 60

14.5.3 Deflector mirror – ordering information................................. 60

14.5.4 Deflector mirror PNS75 - ordering information...................... 60

14.5.5 Deflector mirror PNS125 - ordering information................... 61

14.6 Mirror columns.......................................................................................... 61

14.7 Device columns......................................................................................... 61

14.8 Accessories for mirror columns and device columns............................. 61

14.9 Cleaning agent.......................................................................................... 61

14.10 Test rods.................................................................................................... 62

15 Annex.................................................................................................. 63

15.1 Compliance with EU directives................................................................. 63

15.2 Note on specified standards.................................................................... 64

15.3 Checklist for initial commissioning and commissioning........................ 65

16 List of figures..................................................................................... 66

17 List of tables....................................................................................... 67

CONTENTS

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1 About this document

1.1 Function of this document

These operating instructions contain the information needed during the life cycle of the

multiple li

ght beam safety device.

Operating instructions of the multiple light beam safety device must be made available

to all people who work with the device.

Please read these operating instructions carefully and make sure that you understand

the content fully before working with the multiple light beam safety device.

1.2 Scope

These operating instructions only apply to the deTem2 Core Ex II 3GD multiple light

be

am s

afety device with the following type label entry in the Operating Instructions

field:

•

8021856

This document is included with the following SICK part numbers (this document in all

available language versions):

•

8021856

1.3 Target groups and structure of these operating instructions

These operating instructions are intended for the following target groups: project devel‐

oper

s (

planners, developers, designers), installers, electricians, safety experts (such as

CE authorized representatives, compliance officers, people who test and approve the

application), operators, and maintenance personnel.

The structure of these operating instructions is based on the life cycle phases of the

multiple light beam safety device: project planning, mounting, electrical installation,

commissioning, operation, and maintenance.

In many applications, therefore, the target groups consist of the manufacturer and the

operating entity of the machine in which the multiple light beam safety device is inte‐

grated:

Area of responsibility Target group Special chapters of these operating instruc‐

tions

1

Manuf

acturer Project developers

(planners, developers,

designers)

Project planning, page 16

Technical data, page 52

Accessories, page 57

Installers Mounting, pa

g

e 26

Electricians Electrical installation, page 35

Safety experts Project planning, pag

e 16

Commissioning, page 38

Technical data, page 52

Checklist for initial commissioning and com‐

missioning, page 65

Operating entity Operators Operation, pa

ge 45

Troubleshooting, page 48

Maintenance person‐

nel

Maint

enance, page 46

Troubleshooting, page 48

Ordering information, page 56

1

Chapters not listed here are intended for all target groups. All target groups must understand the safety

not

es in all of the operating instructions!

1 ABOUT THIS DOCUMENT

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In other applications, the operating organization is also the manufacturer of the equip‐

ment wit

h the corresponding allocation of the target groups.

1.4 Additional information

www.sick.com

The f

ollowing information is available on the Internet:

•

This document in other languages

•

Data sheets and application examples

•

CAD data and dimensional drawings

•

Certificates (e.g. EU declaration of conformity)

•

Guide for Safe Machinery Six steps to a safe machine

1.5 Symbols and document conventions

The following symbols and conventions are used in this document:

Safety notes and other notes

DANGER

Indica

tes a situation presenting imminent danger, which will lead to death or serious

injuries if not prevented.

WARNING

Indicates a situation presenting possible danger, which may lead to death or serious

injuries if not prevented.

CAUTION

Indica

tes a situation presenting possible danger, which may lead to moderate or minor

injuries if not prevented.

NOTICE

Indica

tes a situation presenting possible danger, which may lead to property damage if

not prevented.

NOTE

Indica

tes useful tips and recommendations.

Instructions to action

b

The ar

row denotes instructions to action.

1. The sequence of instructions for action is numbered.

2. Follow the order in which the numbered instructions are given.

✓

The check mark denotes the result of an instruction.

LED symbols

These symbols indicate the status of an LED:

o

The LED is off.

Ö

The LED is flashing.

O

The LED is illuminated continuously.

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Sender and receiver

The

se symbols indicate the sender and receiver of the device:

s

The symbol indicates the sender.

r

The symbol indicates the receiver.

1 A

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2 Safety information

2.1 General safety notes

DANGER

Ha

zard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

b

Please read this document carefully and make sure that you understand the con‐

tent fully before working with the device.

b

Follow all safety notes in this document.

WARNING

Risk of ineffectiveness of the protective device

Please observe the following information to ensure safe and correct use of the device.

b

Special national and international regulations and guidelines apply for the mount‐

ing, use, commissioning, and regular technical inspection of electrical devices in

explosion-hazardous areas, in particular ATEX Directive 2014/34/EU and the

IECEx scheme. Manufacturers of and entities operating machines using the multi‐

ple light beam safety device are responsible for ensuring that all applicable safety

regulations and guidelines are complied with.

b

These operating instructions must be made available to the operator of the

machine on which the device is used. Qualified safety personnel must instruct the

operator on how to use the device. The operator must also be directed to read and

follow the operating instructions.

DANGER

Risk of i

gnition

Failure to observe this instruction can result in a risk of ignition from potential sparking.

b

Ensure that only accessories that are approved for explosion-hazardous areas are

used.

NOTICE

UV r

adiation can reduce the service life and resistance of the front screen. When used

in an explosion proof area, the front screen may not be exposed to any UV radiation

(e.g., sunlight).

b

Select a mounting position in which the front screen is not exposed to UV radia‐

tion.

NOTICE

Mec

hanic

al loads

The device passes the impact test required by the applicable standards.

Plastic device components must not be subjected to mechanical loads greater than

4 joules.

Transparent parts (front screen) must not be subjected to mechanical loads greater

than 2 joules.

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2.2 Intended use

Overview

T

he deT

em2 Core Ex II 3GD multiple light beam safety device is an electro-sensitive pro‐

tective device (ESPE) and is suitable for the following applications:

•

Single-sided access protection

•

Multi-sided access protection

The deTem2 Core Ex II 3GD multiple light beam safety device must only be used within

the limits of the prescribed and specified technical data and operating conditions at all

times.

Any instance of improper use, incorrect modification, or manipulation of the deTem2

Core Ex II 3GD multiple light beam safety device shall void any warranty provided by

SICK AG; furthermore, SICK AG shall not accept any responsibility or liability for any

resulting damage and consequential damage.

Important information

DANGER

Ha

zard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

The multiple light beam safety device works as an indirect protective measure and can‐

not provide protection from pieces thrown from application nor from emitted radiation.

Transparent objects are not detected.

b

Only use the multiple light beam safety device as an indirect protective measure.

Improper use

Among o

thers, the deTem2 Core Ex II 3GD multiple light beam safety device is not suit‐

able for the following applications:

•

Outdoors

•

Underwater

•

At altitudes over 3,000 m above sea level

•

In environments with increased levels of ionizing radiation

2.3 Requirements for the qualification of personnel

The multiple light beam safety device must be configured, installed, connected, com‐

missioned

, and serviced only by qualified safety personnel.

Project planning

For project planning, a person is considered competent when he/she has expertise and

experience in the selection and use of protective devices on machines and is familiar

with the relevant technical rules and national work safety regulations.

Mechanical mounting, electrical installation, and commissioning

For the task, a person is considered qualified when he/she has the expertise and expe‐

rience in the relevant field and is sufficiently familiar with the application of the protec‐

tive device on the machine to be able to assess whether it is in an operationally safe

state.

2 SAFETY INFORMATION

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Operation and maintenance

For oper

ation and maintenance, a person is considered competent when he/she has

the expertise and experience in the relevant field and is sufficiently familiar with the

application of the protective device on the machine and has been instructed by the

machine operator in its operation.

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3 Product description

3.1 Structure and function

The deTem2 Core Ex II 3GD multiple light beam safety device is an electro-sensitive pro‐

tec

tive device (ESPE) consisting of a sender and receiver.

Parallel infrared light beams between the sender and receiver protect the hazardous

area. When one or more light beams are completely interrupted, the multiple light beam

safety device reports the interruption in the light path to the secure output signal

switching devices (OSSDs) by a signal change. The machine or its control must safely

analyze the signals (for example using a safe control or safety relays) and stop the dan‐

gerous state.

Sender and receiver automatically synchronize themselves optically. An electrical con‐

nection between both components is not required.

Figure 1: Sender and receiver

Beam separation and number of beams

The be

am separation is the distance between two adjacent light beams, measured

from the center of one beam to the center of the next.

The beam separation and number of beams depend on the device variant.

Scanning range

The sc

anning range is the maximum dimension of the light path between sender and

receiver. It depends on the device variant.

3 PRODUCT DESCRIPTION

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Information regarding beam separation and the dimension of the light path: see "Tec

h‐

nical data", page 52.

The scanning range is reduced by using deflector mirrors and/or a weld spark guard.

3.2 Product characteristics

3.2.1 Status indicators

The sender and receiver LEDs indicate the operational status of the safety light curtain.

Sender indicators

ERR

PWR

2

1

Figure 2: Sender indicators

Tw

o light emitting diodes on the sender indicate the operational status:

Position LED color Display Labeling

1

Yellow Status indicator PWR

2

Red Fault indicator ERR

Complete overview of the light emitting diode statuses and their meanings: see "Diag‐

nostic LEDs", page 48.

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Receiver indicators

ERR

OSSD

1 2 3 4

2

1

3

Figure 3: Receiver indicators

Six li

ght emitting diodes on the receiver indicate the operational status:

Position LED color Display Labeling

1

Red/green OSSD status OSSD

2

Red Fault indicator ERR

3

Blue Alignment quality 1, 2, 3, 4

The blue alignment quality light emitting diodes in combination with the red flashing

ERR LED also deno

te faults.

Complete overview of the light emitting diode statuses and their meanings: see "Diag‐

nostic LEDs", page 48.

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3.3 Example applications

Figure 4: Single-sided access protection

Figure 5: Multi-sided access protection

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4 Project planning

4.1 Manufacturer of the machine

DANGER

Ha

zard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b

Use of the multiple light beam safety device requires a risk assessment. Check

whether additional protective measures are required.

b

Comply with the applicable national regulations derived from the application (e.g.,

work safety regulations, safety rules, or other relevant safety guidelines).

b

Do not combine the components of the multiple light beam safety device with

components from other multiple light beam safety devices.

b

Apart from the procedures described in this document, the components of the

multiple light beam safety device must not be opened.

b

The components of the multiple light beam safety device must not be tampered

with or changed.

b

Improper repair of the protective device can lead to a loss of the protective func‐

tion. Do not carry out any repairs on the device components.

4.2 Operating entity of the machine

DANGER

Ha

zard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b

Changes to the electrical integration of the multiple light beam safety device in the

machine control and changes to the mechanical mounting of the multiple light

beam safety device necessitate a new risk assessment. The results of this risk

assessment may require the operating entity of the machine to meet a manufac‐

turer’s obligations.

b

Apart from the procedures described in this document, the components of the

multiple light beam safety device must not be opened.

b

The components of the multiple light beam safety device must not be tampered

with or changed.

b

Improper repair of the protective device can lead to a loss of the protective func‐

tion. Do not carry out any repairs on the device components.

4.3 Design

This chapter contains important information about the design.

Information on the individual steps for mounting the device: see "Mounting", page 26.

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DANGER

Ha

zard due to lack of effectiveness of the protective device

Persons and parts of the body to be protected may not be recognized in case of non-

observance.

b

Make sure that the following design requirements are met so that the multiple

light beam safety device can fulfill its protective function.

°

Sender and receiver must be arranged such that persons or parts of the body

are reliably detected when they enter the hazardous area.

°

Ensure that nobody can pass under the lowest light beam, pass over the

highest light beam, get between two light beams, or pass by the side of the

protective device.

°

If people can stay between the protective device and the hazardous point

without being detected, check if additional protective measures (e.g., restart

interlock) are required.

DANGER

Ha

zard due to lack of effectiveness of the protective device

Certain types of light radiation can influence the protective device, e.g., light radiation

from fluorescent lamps with electronic ballast installed in the path of the beam, or

beams from laser pointers directed at the receiver.

b

If this type of light radiation is present in the environment of the protective device,

take additional measures to ensure that the protective device does not become

dangerous.

4.3.1 Minimum distance from the hazardous point

A minimum distance must be maintained between the multiple light beam safety

dev

ice and the hazardous point. This distance is required to prevent a person or part of

the body from reaching the hazardous area before the dangerous state of the machine

state has completed.

Calculating the minimum distance according to ISO 13855

The calculation of the minimum distance is based on international or national stan‐

dards and statutory requirements applicable at the place of installation of the machine.

If the minimum distance is calculated according to ISO 13855, then it depends on the

following points:

•

Machine stopping time (time interval between triggering the sensor function and

the end of the machine’s dangerous state)

•

Response time of the protective device, see "Technical data", page 52

•

Approach speed of personnel

•

Type of approach: orthogonal (at right angles)

•

Parameters specified based on the application

For the USA (scope of OSHA and ANSI), different regulations may apply, e.g.:

a) Laws: Code of Federal Regulations, Title 29 (CFR29) Part 1910.217

b) Standards: ANSI B11.19

Complementary information

A

ddit

ional information is available in the ISO 13855 standard and in the Guidelines

Safe Machinery.

SICK offers a stopping/run-down time measurement service in many countries.

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4.3.2 Minimum distance from reflective surfaces

Overview

T

he li

ght beams from the sender may be deflected by reflective surfaces and dispersive

media. This can prevent an object from being detected.

Therefore, all reflective surfaces and objects (e.g., material bins, machine table, etc.)

must maintain a minimum distance (a) from the light beams. This minimum distance

(a) must be maintained on all sides of the light beams. This applies in horizontal, verti‐

cal, and diagonal directions as well as at the ends of the multiple light beam safety

device. The same area must be free of dispersive media (e.g., dust, fog, or smoke).

The minimum distance (a) depends on the distance (D) between sender and receiver.

rs

D

a

Figure 6: Minimum distance from reflective surfaces

Important information

DANGER

H

a

zard due to lack of effectiveness of the protective device

Reflective surfaces and dispersive media can prevent persons or parts of the body to

be protected from being properly reflected and therefore, they remain undetected.

b

Make sure that all reflective surfaces and objects maintain a minimum distance

from the light beams.

b

Make sure that no dispersive media (e.g., dust, fog, or smoke) are within the calcu‐

lated minimum distance from the light beams.

Determining minimum distance to reflective surfaces

The minimum dis

tance can be determined as follows:

1. Determine the distance between the sender and receiver D in meters (m).

2. Locate the minimum distance a in millimeters (mm) on the graph, or calculate it

using the appropriate formulatable 1:

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10 20 30 40 50 60 70 D/

m

1000

2000

4000

3000

5000

6000

7000

a/mm

262

3

Figure 7: Graph of minimum distance from reflective surfaces

Table 1: F

ormula for calculating the minimum distance from reflective surfaces

Distance D between sender and

rec

eiver in m

Calculation of the minimum distance (a) from reflective

surfaces in mm

D ≤ 3 m a = 262 mm

D > 3 m a = tan (5°) × 1,000 mm/m × D = 87.49 × 1 mm/m × D

4.3.3 Protection against interference from systems in close proximity to each other

Overview

s

rs

r

!

"

Figure 8: Preventing mutual interference from system

1

and system

2

The infrared light beams of the sender of system 1 can interfere with the receiver of

system 2. This can disrupt the protective function of system 2. This would mean that

the operator is at risk.

Avoid such installation situations or take appropriate action, e.g., install optically

opaque partitions or reverse the direction of transmission of a system.

Important information

DANGER

Ha

zard due to lack of effectiveness of the protective device

Systems of multiple light beam safety devices in close proximity to each other can

mutually interfere with each other.

b

Use suitable measures to prevent interference between systems in close proximity

to each other.

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4.4 Integrating into the electrical control

This chapter contains important information about integration in the electrical control.

Inf

or

mation about the individual steps for electrical installation of the device: see "Elec‐

trical installation", page 35.

Requirements for use

The output signals of the protective device must be analyzed by downstream controllers

in such a way that the dangerous state of the machine is ended safely. Depending on

the safety concept, the signal is analyzed by, e.g., safety relays or a safety controller.

DANGER

Ha

zard due to lack of effectiveness of the protective device

In the case of non-compliance, it is possible that the dangerous state of the machine

may not be stopped or not stopped in a timely manner.

b

Make sure that the following control and electrical requirements are met so that

the multiple light beam safety device can fulfill its protective function.

•

It must be pos

sible to electrically influence the control of the machine.

•

The electrical control of the machine must meet the requirements of IEC 60204-1.

•

Depending on the regulations which apply at the place of installation, a restart

interlock may be required. Because the multiple light beam safety device does not

have this function, it must be implemented in the external control if required.

•

When using a safety controller, different signal levels of both OSSDs must be

detected depending on the regulations which apply at the place of installation or

the required reliability of the safety function. The maximum discrepancy time toler‐

ated by the control must be selected according to the application.

•

The OSSD1 and OSSD2 output signals must not be connected to each other.

•

In the machine controller, the signals of both OSSDs must be processed sepa‐

rately.

Figure 9: Dual-channel and isolated connection of OSSD1 and OSSD2

•

T

he mac

hine must switch to the safe state at any time if at least one of the two

OSSDs switches to the OFF state.

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SICK deTem2 Core Ex II 3GD Operating instructions

SICK deTem2 Core Ex II 3GD Operating instructions

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