Miller RCC-5 Owner's manual

Brand: Miller

Model: RCC-5

Type: Owner's manual

This manual is also suitable for

OWNERS

MANUAL

March

1993

FORM:

OM-154

299A

RCC-5

And

RCC-14

a

WARNING

Use

above

FORM

number

when

ordering

extra

manuals.

ELECTRIC

SHOCK

can

kill.

~%



Do

not

touch

live

electrical

parts.



Shut

down

welding

power

source,

and

be

sure

it

cannot

be

accidentally

energized

before

making

remote

control

connections.



Be

sure

remote

control

is

turned

all

the

way

off

before

turning

on

or

off

the

welding

power

source.

SECTION

1



INSTALLATION

N

OTE

~

The

RCC

(Rotar,

Current

And

Contactor

Control)

is

equipped

with

a

14-pin

or

a

5-pin

plug

for

connection

to

the

welding

power

source.

Contact

your

local

distributor

for

correct

adapter

if

plug

does

not

mate

with

receptacle

on

welding

power

source.

I

RCC

(Rotary

Current

And

Contactor

Control)

2

Velcro

Straps

3

Torch

Secure

control

to

torch

with

velcro

straps.

4

1

4-PIn

Or

5-Pin

Plug

PLG2

Connect

PLG2

to

matching

recep

tacle

on

welding

power

source



follows:

align

keyway,

insert

~

and

tighten

threaded

collar.

3

2

~

~

R.&

Sill?

~4

Figure

1.1.

Installing

An

RCC

Control

SECTION

2OPERATION

FIgure

2-1.

Rotary

Current

And

Contactor

Control

SECTION

3

ELECTRICAL

DIAGRAMS

OFF

PC

I/PLG

I

>3>

>4>

&/(

P:~:G,~

f1~1

Decrease

Increase

Tools

Needed:

______

3

1

Current

And

Contactor

Control

Actuator

Begin

turning

actuator

in

the

IN

CREASE

direction

as

shown

to

close

contactor,

and

energize

the

welding

power

source.

Continue

turning

actuator

to

increase

current

level

up

to

that

set

on

the

welding

power

source

Current

Control.

Turn

actuator

in

the

DECREASE

direction

as

shown

to

reduce

the

current

output

to

zero,

and

turn

off

the

contactor.

2

Switch

Detent

Adjustment

Screw

Turn

screw

in

the

INCREASE

di

rection

to

increase

switch detent

force.

Do

not

overtighten.

Turn

screw

in

the

DECREASE

di

rection

to

decrease

switch

detent

force.

Ru.

S1.157

463-B

Ct

5)

8PN

CPA

.~C

-~E

SHIELD

CABLE

CLAMP

Figure

3-1.

CircuIt

Diagram

For

RCC-5

Control

SA.I57

S13

OM-154

299

Page

2

RCIiPLG!

ON

~

p

Figure

3-2.

CIrcuit

Diagram

For

RCC-14

Control

SECTION

4

PARTS

LIST

BILK

PLG2

0~W

5

>_

>

2

1~HT

5PN

G1QN

,QED

sNzao

>

2

8

C

E

0

K

SA.15t

313-A

Quantity

Model

Dia.

Part

RCC-14

RCC

5

Mkgs.

No.

Description

TW-RCC.14

Kit,

RCC

(FIeld)

151

086

157365

.

.

PLG1

..

.

PLG2

~.

.

152

432

..

157

995

..

161

940

..

.

151

589

..

151

588

.

.

.

144

310

.

.

134

732

SWITCH

CONTROL,

(consisting

of)

SWITCH

CONTROL,

(consisting

of)

SWITCH

CONTROL,

(consisting

of)

. .

CONNECTOR,

rect

5skt

plug

Amp

770602-5

.

.

CONNECTOR,

rectskt26-22gaAmp

770601-1

.

.

CONNECTOR

&

PINS,

(consisting

of)

CONNECTOR,

circ

pin

push-in

20-24ga

Amp

213605-1

1

1

5

1

14

1

I

5

1

I

5

1

14

.

PLG2

.

.

.

143

922

.

039

273

..

039

685

.

.

151

454

.

.

CONNECTOR,

circ

clamp

str

ru

sz

17-20

Amp

206070-3

.

.

CONNECTOR,

circ

5

pin

plug

Amptienol

MS-3106A-16S-8P

.

.

CONNECTOR,

circ

clamp

str

rtf

sz

16-168

Amphenol

AN-3057-8

.

CIRCUIT

CARD

I

1

I

1

1

1

I

158

080

.

.

155144

..

..

SPONGE,

npm

.375dia

x

.O6Othk

..HANDLE

2

1

2

1

2

161

941

.

.

.

.

HANDLE

1

154009

.

.

.

.

ACTUATOR

1

1

I

154

969

.

.

.

.

PLUNGER,

ball

4-48

sst

1

1

1

155

146

.

.

159

763

.

.

604

311

. .

151145

..

.

.

SPONGE,

.060

x

1.000

wide

x

4.000

.

.

CABLE,

Shid

22ga

51c

(order

by

ft)

.

.

GROMMET,

rbr

.250

ID

x

.375mtg

hole

.

.

SCREW,

flUid-sit

8-32

x

.500

I

28ft

.

3

...

1

28ft

..

.

1

3

I

.

28ft

3

151

314

..

STRAP,

.625

wide

x

5.500

19

2

..

.

2

OM-154

29S

PQS

3

1
2
3
4
5
6

Miller RCC-5 Owner's manual

Brand: Miller

Model: RCC-5

Type: Owner's manual

This manual is also suitable for

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