OWNERS
MANUAL
March
1993
FORM:
OM-154
299A
RCC-5
And
RCC-14
a
WARNING
Use
above
FORM
number
when
ordering
extra
manuals.
ELECTRIC
SHOCK
can
kill.
~%
Do
not
touch
live
electrical
parts.
Shut
down
welding
power
source,
and
be
sure
it
cannot
be
accidentally
energized
before
making
remote
control
connections.
Be
sure
remote
control
is
turned
all
the
way
off
before
turning
on
or
off
the
welding
power
source.
SECTION
1
INSTALLATION
N
OTE
~
The
RCC
(Rotar,
Current
And
Contactor
Control)
is
equipped
with
a
14-pin
or
a
5-pin
plug
for
connection
to
the
welding
power
source.
Contact
your
local
distributor
for
correct
adapter
if
plug
does
not
mate
with
receptacle
on
welding
power
source.
I
RCC
(Rotary
Current
And
Contactor
Control)
2
Velcro
Straps
3
Torch
Secure
control
to
torch
with
velcro
straps.
4
1
4-PIn
Or
5-Pin
Plug
PLG2
Connect
PLG2
to
matching
recep
tacle
on
welding
power
source
follows:
align
keyway,
insert
~
and
tighten
threaded
collar.
3
2
~
~
R.&
Sill?
~4
Figure
1.1.
Installing
An
RCC
Control
SECTION
2OPERATION
FIgure
2-1.
Rotary
Current
And
Contactor
Control
SECTION
3
ELECTRICAL
DIAGRAMS
OFF
PC
I/PLG
I
>3>
>4>
&/(
P:~:G,~
f1~1
Decrease
Increase
Tools
Needed:
______
3
1
Current
And
Contactor
Control
Actuator
Begin
turning
actuator
in
the
IN
CREASE
direction
as
shown
to
close
contactor,
and
energize
the
welding
power
source.
Continue
turning
actuator
to
increase
current
level
up
to
that
set
on
the
welding
power
source
Current
Control.
Turn
actuator
in
the
DECREASE
direction
as
shown
to
reduce
the
current
output
to
zero,
and
turn
off
the
contactor.
2
Switch
Detent
Adjustment
Screw
Turn
screw
in
the
INCREASE
di
rection
to
increase
switch detent
force.
Do
not
overtighten.
Turn
screw
in
the
DECREASE
di
rection
to
decrease
switch
detent
force.
Ru.
S1.157
463-B
Ct
5)
8PN
CPA
.~C
-~E
SHIELD
CABLE
CLAMP
Figure
3-1.
CircuIt
Diagram
For
RCC-5
Control
SA.I57
S13
OM-154
299
Page
2
RCIiPLG!
ON
~
p
Figure
3-2.
CIrcuit
Diagram
For
RCC-14
Control
SECTION
4
PARTS
LIST
BILK
PLG2
0~W
5
>_
>
2
1~HT
5PN
G1QN
,QED
sNzao
>
2
8
C
E
0
K
SA.15t
313-A
Quantity
Model
Dia.
Part
RCC-14
RCC
5
Mkgs.
No.
Description
TW-RCC.14
Kit,
RCC
(FIeld)
151
086
157365
.
.
PLG1
..
.
PLG2
~.
.
152
432
..
157
995
..
161
940
..
.
151
589
..
151
588
.
.
.
144
310
.
.
134
732
SWITCH
CONTROL,
(consisting
of)
SWITCH
CONTROL,
(consisting
of)
SWITCH
CONTROL,
(consisting
of)
. .
CONNECTOR,
rect
5skt
plug
Amp
770602-5
.
.
CONNECTOR,
rectskt26-22gaAmp
770601-1
.
.
CONNECTOR
&
PINS,
(consisting
of)
CONNECTOR,
circ
pin
push-in
20-24ga
Amp
213605-1
1
1
5
1
14
1
I
5
1
I
5
1
14
.
PLG2
.
.
.
143
922
.
039
273
..
039
685
.
.
151
454
.
.
CONNECTOR,
circ
clamp
str
ru
sz
17-20
Amp
206070-3
.
.
CONNECTOR,
circ
5
pin
plug
Amptienol
MS-3106A-16S-8P
.
.
CONNECTOR,
circ
clamp
str
rtf
sz
16-168
Amphenol
AN-3057-8
.
CIRCUIT
CARD
I
1
I
1
1
1
I
158
080
.
.
155144
..
..
SPONGE,
npm
.375dia
x
.O6Othk
..HANDLE
2
1
2
1
2
161
941
.
.
.
.
HANDLE
1
154009
.
.
.
.
ACTUATOR
1
1
I
154
969
.
.
.
.
PLUNGER,
ball
4-48
sst
1
1
1
155
146
.
.
159
763
.
.
604
311
. .
151145
..
.
.
SPONGE,
.060
x
1.000
wide
x
4.000
.
.
CABLE,
Shid
22ga
51c
(order
by
ft)
.
.
GROMMET,
rbr
.250
ID
x
.375mtg
hole
.
.
SCREW,
flUid-sit
8-32
x
.500
I
28ft
.
3
...
1
28ft
..
.
1
3
I
.
28ft
3
151
314
..
STRAP,
.625
wide
x
5.500
19
2
..
.
2
OM-154
29S
PQS
3
/