Krone BA EasyCut 32 CV Float Operating instructions

O p e r a t i n g I n s t r u c t i o n s

Disc Mower

EasyCut 32 CV Float

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(

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from serial no.

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: 765 000)

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Order no.

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: 150 000 124 01 EN

<v>B - Titelbild</v> </v>

25.03.2009

Table of Contents

2

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EC Declaration of Conformity

according to EC directive 98/37EC

of June 22, 1998

We Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Str. 10, D-48480 Spelle

declare on our sole responsibility that the product

Front disc mower

Type: EasyCut 32 CV Float

to which this declaration refers corresponds to the relevant basic safety and health

requirements of EC Directive 98/37/EC.

Spelle, 01.12.08

(Dr.-Ing. Josef Horstmann, Managing Director)

(ppa. Dr.-Ing. Klaus Martensen, Director of Design and Development)

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Dear

customer,

Dear

customer,

You have now received the operating instructions for the KRONE

product which you have purchased.

These operating instructions contain important information for the

proper use and safe operation of the machine.

If these operating instructions should become wholly or partially

unusable, you can obtain replacement operating instructions for

your machine by stating the number given overleaf.

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Table of Contents

3

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1 Table of Contents

1

Table of Contents ................................................................................................................................... 3

2

Foreword ................................................................................................................................................. 6

3

Introduction ............................................................................................................................................. 7

3.1

Purpose of Use .................................................................................................................................. 7

3.2

Validity ............................................................................................................................................... 7

3.2.1

Contact ........................................................................................................................................... 7

3.3

Identification Plate ............................................................................................................................. 8

3.4

Information Required for Questions and Orders................................................................................ 8

3.5

Intended Use ..................................................................................................................................... 9

3.6

Technical data ................................................................................................................................... 9

4

Safety ..................................................................................................................................................... 10

4.1

Introduction ...................................................................................................................................... 10

4.1.1

Re-Ordering the Adhesive Safety and Information Labels .......................................................... 11

4.1.2

Affixing the Adhesive Safety and Information Labels .................................................................. 11

4.1.3

Contact ......................................................................................................................................... 11

4.2

Position of the Adhesive Safety Stickers on the Machine ............................................................... 12

4.3

Position of the General Information Labels on the Machine ............................................................ 14

4.3.1

Identifying Symbols in the Operating Instructions ....................................................................... 16

4.4

Identification of Hazard Warnings .................................................................................................... 16

4.4.1

Personnel Qualification and Training ........................................................................................... 17

4.4.2

Dangers in Case of Non-compliance with the Safety Instructions ............................................... 17

4.4.3

Safety-conscious work practices ................................................................................................. 17

4.5

Safety Instructions and Accident Prevention Regulations ............................................................... 18

4.6

Attached devices ............................................................................................................................. 19

4.7

PTO operation ................................................................................................................................. 20

4.8

Hydraulic system ............................................................................................................................. 21

4.9

Tyres ................................................................................................................................................ 21

4.10

Maintenance .................................................................................................................................... 22

4.11

Unauthorised Conversion/Modification and Spare Parts Production .............................................. 23

4.12

Inadmissible Modes of Operation .................................................................................................... 23

5

Commissioning ..................................................................................................................................... 25

5.1

Special Safety Instructions .............................................................................................................. 25

5.2

First installation ................................................................................................................................ 25

5.3

Installation of Weiste triangle ........................................................................................................... 26

5.4

Preparation on the front-mounted disc mower ................................................................................ 26

5.5

Installation of lighting system ........................................................................................................... 27

6

Start-up .................................................................................................................................................. 28

6.1

Mounting onto the Tractor ................................................................................................................ 28

Table of Contents

4

6.2

PTO shaft ......................................................................................................................................... 30

6.2.1

Length adjustment ....................................................................................................................... 30

6.3

Install the PTO shaft ........................................................................................................................ 31

6.4

Intermediate PTO shaft .................................................................................................................... 31

6.5

Compensation Spring(s) .................................................................................................................. 32

6.6

Checking the relief springs .............................................................................................................. 32

6.7

Attaching and checking the retaining chain ..................................................................................... 33

6.8

Checking the Stop ........................................................................................................................... 34

6.9

Trial run after first installation........................................................................................................... 36

7

Driving and Transport .......................................................................................................................... 37

7.1

Lighting ............................................................................................................................................ 37

8

Operation ............................................................................................................................................... 39

8.1

Before mowing ................................................................................................................................. 39

8.2

Tightening the guard cloth ............................................................................................................... 40

8.3

Moving the guards into the working position ................................................................................... 40

8.4

Detaching the machine .................................................................................................................... 41

8.5

Removing the retaing chain (s) ........................................................................................................ 41

9

Settings ................................................................................................................................................. 43

9.1

Compensation Spring(s) .................................................................................................................. 43

9.2

Adjusting the Compensation Springs .............................................................................................. 44

9.3

Adjusting the cutting height.............................................................................................................. 46

9.3.1

Telescopic upper suspension arm ............................................................................................... 46

9.4

Adjusting the Guards ....................................................................................................................... 47

9.4.1

Lateral guards .............................................................................................................................. 47

9.4.2

Front guards ................................................................................................................................. 48

9.5

Adjusting the Tedder Speed ............................................................................................................ 49

9.6

Adjusting the conditioner plate ........................................................................................................ 50

9.7

Adjusting the Swath Width ............................................................................................................... 51

9.7.1

Adjustment for Swathing .............................................................................................................. 51

9.7.2

Wide spreading ............................................................................................................................ 52

10

Maintenance .......................................................................................................................................... 53

10.1

Special Safety Instructions .............................................................................................................. 53

10.1.1

Test run .................................................................................................................................... 53

10.2

Spare Parts ...................................................................................................................................... 54

10.3

Torques ............................................................................................................................................ 54

10.4

Torques (Countersunk Screws) ....................................................................................................... 55

10.4.1

Deviating Torque ..................................................................................................................... 55

10.5

Filling Quantities and Lubrication Designations for Gearboxes ....................................................... 56

10.5.1

Oil Level Check and Oil Change Intervals (Gearboxes) .......................................................... 56

10.6

Angular gearbox .............................................................................................................................. 57

Table of Contents

5

10.6.1

Front Mowing Unit (CV+CRI) ................................................................................................... 57

10.7

Input gearbox ................................................................................................................................... 58

10.8

Speed gearbox ................................................................................................................................ 59

10.8.1

Front mowing unit (CV) ............................................................................................................ 59

10.9

Oil level check and oil change on the cutter bar .............................................................................. 60

10.9.1

Aligning the Cutter Bar ............................................................................................................. 60

10.9.2

Checking the oil level ............................................................................................................... 61

10.9.3

Oil change ................................................................................................................................ 62

10.10

Checking the Cutter Blades and Blade Holder ............................................................................ 63

10.10.1

Cutter Blades ........................................................................................................................... 63

10.10.2

Blade screw connection ........................................................................................................... 64

10.10.3

Blade Quick-Fit Device ............................................................................................................ 65

10.10.4

Periodical Inspection of the Leaf Springs ................................................................................ 66

10.10.5

Periodical Inspection of the Cutting Discs / Blade Drums ....................................................... 67

10.10.6

Abrasion Limit .......................................................................................................................... 68

10.11

Blade Changing on Cutting Discs ................................................................................................ 69

10.11.1

Blade Screw Connection ......................................................................................................... 70

10.11.2

Blade Quick-Fit Device ............................................................................................................ 71

10.12

Replacing the linings .................................................................................................................... 72

10.13

Rotary hub with shear fuse (optional) .......................................................................................... 74

10.13.1

After Shearing Off .................................................................................................................... 76

11

Maintenance – lubrication chart ......................................................................................................... 78

11.1

Special Safety Instructions .............................................................................................................. 78

11.2

PTO shaft ......................................................................................................................................... 78

11.3

Lubrication Chart ............................................................................................................................. 79

12

Placing in Storage ................................................................................................................................ 80

13

Before the Start of the New Season ................................................................................................... 81

13.1

Special Safety Instructions .............................................................................................................. 81

13.2

Test run. ........................................................................................................................................... 81

13.3

Friction Clutch .................................................................................................................................. 83

14

Special equipment ................................................................................................................................ 84

14.1

Special Safety Instructions .............................................................................................................. 84

14.2

Adjusting Skids ................................................................................................................................ 84

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Foreword

6

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2 Foreword

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Dear Customer!

By purchasing the disc mower, you have acquired a quality product made by KRONE.

We are grateful for the confidence you have invested in us in buying this machine.

To be able to use the disc mower optimally, please read these operating instructions thoroughly

before you start using the machine.

The contents of this manual are laid out in such a way that you should be able to perform any

task by following the instructions step by step. It contains extensive notes and information about

maintenance, how to use the machine safely, secure working methods, special precautionary

measures and available accessories. This information and these instructions are essential,

important and useful for the operational safety, reliability and durability of the disc mower.

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Note

In the operating instructions which follow, the disc mower will also be

referred to as the "machine".

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Please note:

The operating instructions are part of your machine.

Only operate this machine after you have been trained to do so and according to these

instructions.

It is essential to observe the safety instructions!

It is also necessary to observe the relevant accident prevention regulations and other generally

recognised regulations concerning safety, occupational health and road traffic.

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication.

We reserve the right to make design changes at any time and without notification of reasons.

Should you for any reason not be able to use these operating instructions either wholly or

partially, you can receive a replacement set of operating instructions for your machine by

quoting the number supplied overleaf.

We hope that you will be satisfied with your KRONE machine.

Maschinenfabrik Bernard Krone GmbH

Spelle

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Introduction

7

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3 Introduction

These operating instructions contain fundamental instructions. These must be observed in

operation and maintenance. For this reason, these operating instructions must be read by

operating personnel before commissioning and use, and must be available for easy reference.

Follow both the general safety instructions contained in the section on safety and the specific

safety instructions contained in the other sections.

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3.1 Purpose of Use

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The EasyCut disc mower is used for cutting crops growing on the ground.

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3.2 Validity

These operating instructions apply to disc mowers of the series:

EasyCut 32 CV Float

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3.2.1 Contact

Pos: 8.6 /Adress en/Adresse Mas chinenfabrik KR ONE Spell e @ 0\mod_1195 568531083_7 8.doc @ 734

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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Introduction

8

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3.3 Identification Plate

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Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Straße 10, D 48480 Spelle

Jahr

Année

Masch. Nr

No. de série

Type

Made in

W.-Germany

EC-266-0

1

Fig. 1:

The machine data can be seen on a type plate (1).

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3.4 Information Required for Questions and Orders

Type

Year of manufacture

Vehicle ID number

Note

The entire identification plate represents a legal document and should not be altered or

rendered illegible!

When asking questions concerning the machine or ordering spare parts, be sure to provide type

designation, vehicle ID number and the year of manufacture : To ensure that these data are

always available, we recommend that you enter them in the fields above.

Note

Authentic KRONE spare parts and accessories authorised by the manufacturer help to ensure

safety. The use of spare parts, accessories and other devices which are not manufactured,

tested or approved by KRONE will result in the revoking of the liability for damages resulting

thereof.

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Introduction

9

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3.5 Intended Use

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The disc mower is built exclusively for customary use in agricultural work (intended use).

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Any use of the machine for other purposes is deemed not to be in accordance with intended

use. The manufacturer shall not be liable for any resulting damage; the user alone shall bear

the risk.

Operation in accordance with intended use also includes observing the operating, maintenance

and service instructions specified by the manufacturer.

Unauthorised modifications to the machine may affect the properties of the machine or disrupt

proper operation. For this reason, unauthorised modifications shall exclude any liability of the

manufacturer for consequential damage.

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3.6 Technical data

All information, illustrations and technical data in these operating instructions correspond to the

latest state at the time of publication. We reserve the right to make design changes at any time

and without notification of reasons.

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Type EasyCut 32 CV Flaot

Working width [mm] 3140

Transport width [mm] 3000

Number of mowing discs 5

Number of mower drums 2

Conditioner system V-shaped prong

Speed of the conditioner [rpm] 600/900

Width of conditioner system [mm] 2490

Acreage [ha/h] 3,5 - 4

Power consumption [kW/HP]

60 / 82

PTO speed [rpm] 1000

Service weight [kg] 980

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Safety

10

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4 Safety

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4.1 Introduction

The disc mower is equipped with all safety devices (protective devices). However, it is not

possible to eliminate all potential hazards on this machine as this would impair its full functional

capability. Hazard warnings are attached to the machine in the relevant areas to warn against

any dangers. The safety instructions are provided in the form of so-called warning pictograms.

Important information on the position of these safety signs and what they mean is given below!

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Danger!

Danger zone of the machine

Effect: Danger to life or serious injuries.

• Immediately replace damaged or illegible adhesive labels.

• Following repair work, always attach appropriate adhesive safety

stickers to all the replaced, modified or repaired components.

• Never clean areas carrying an adhesive safety label using a high-

pressure cleaner.

• Familiarise yourself with the statement of the warning pictograms. The

adjacent text and the selected location on the machine provide

information on the special danger spots on the machine.

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Safety

11

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4.1.1 Re-Ordering the Adhesive Safety and Information Labels

Note

Every adhesive safety and information label is assigned an order number and

can be ordered directly from the manufacturer or from an authorized dealer

(see Section "Contact").

4.1.2 Affixing the Adhesive Safety and Information Labels

Note

Affixing an adhesive label

Effect: Adhesion of the label

• The surface for affixing the adhesive label must be clean and free of

dirt, oil and grease.

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4.1.3 Contact

Pos: 10.7 /Adresse n/Adresse M aschinenfabri k KRONE Spelle @ 0\mod_119 5568531083_ 78.doc @ 734

Maschinenfabrik Bernard Krone GmbH

Heinrich-Krone-Strasse 10

D-48480 Spelle (Germany)

Telephone: + 49 (0) 59 77/935-0 (Head Office)

Fax.: + 49 (0) 59 77/935-339 (Head Office)

Fax.: + 49 (0) 59 77/935-239 (Spare parts - domestic)

Fax.: + 49 (0) 59 77/935-359 (Spare parts - export)

Email: info.ldm@krone.de

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Safety

12

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4.2 Position of the Adhesive Safety Stickers on the Machine

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GL

EC-267-0

44

3

1

2

5

6

Fig. 2:

Safety

13

1)

Before starting the machine,

read and observe the

operating instructions and

safety instructions.

Order no. 939 471-1 (1x)

2)

The PTO speeds must not exceed 1000 rpm!

The operating pressure of the hydraulic

system must not exceed 200 bar!

939 101-4

MAX.

1000/

min

MAX.

200

bar

Order No. 939,101-4 (1x)

3) Order No. 939 576-0 (2x)

a) Achtung: lange nachlaufende

Maschinenteile. Do not touch any moving

parts of the machine. Wait until they

have come to a complete stop.

b) Move the protective devices into position

prior to start-up.

c) When the machine is running, keep your

distance. 3a 3b 3c

4)

When the machine is running,

keep your distance.

Order No. 942,197-1 (2x)

5)

Order No. 939,106-3

(1x)

6)

Order No. 255,498 1 (1x) with blade screw

connection

255 498-1

min. 14 mm

Ø 17,5 mm

80

6)

Order No. 255,499 2 (1x) with blade screw

connection

255 499-2

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540 O.K. 540

1000 O.K. 1000

540 1000

540 730

Lebensgefahr!

Danger de mort!

Livsfara!

Danger to life!

Levensgevaarlijk!

¡Peligro de muerte!

942 197-1

939 410 2

STOP

942 197-1

Safety

14

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4.3 Position of the General Information Labels on the Machine

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EC-268-1

1

6

2

9

8

4 5 7 3

10

Fig. 3:

Safety

15

1)

32 CV Float

27 003 968 0 (1x) EasyCut 32 CV Float

2)

942,301 -0 (1x)

3)

27 003 433 0

27,003,433 0 (1x)

4)

139 888-0 139 889-0

80

139-888 139-889

939,567 -1 (1x)

5)

939,161 -2 (1x)

6)

+

255 497-0

+

255 497-1 (1x) EasyCut

CV)

7)

942 089-2

120

80

942,089 -2 (1x)

8)

600

900

942 315-0 (1x) EasyCut

CV

9)

D

F

GB

I

D

El embrague de seguridad debe someterse a una

purga antes de la primera puesta en marcha y una

vez al año antes de iniciarse la campaña de trabajo.

E

La sécurité à friction doit faire l'objet d'une purge

lors de la première mise en route et une fois par

an avant le début de la saison.

The friction clutch must be bled at the first

operation and once a year before the harvesting

season.

La frizione di sicurezza deve essere sottomessa ad

uno spurgo alla prima messa in campo come pure

una volta all'anno prima della campagna.

Vor der Erstinbetriebnahme und 1x jährlich vor

der Ernte muss die Reibkupplung gelüftet werden

939 278 -2

80

125

939,278-2 (1x)

10)

27 005 384 0 (1x)

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Safety

16

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4.3.1 Identifying Symbols in the Operating Instructions

The safety instructions contained in this manual which could result in personal injury if not

followed are identified by the general danger sign:

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4.4 Identification of Hazard Warnings

Danger!

Type and source of the hazard

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Warning sign

Warning!

Type and source of the hazard

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

Caution!

Type and source of the hazard

Effect: Danger to life or serious injuries.

• Measures for hazard prevention

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General function instructions are indicated as follows:

Note!

Note - Type and source of the note

Effect: Economic advantage of the machine

• Actions to be taken

Instructions which are attached to the machine need to be followed and kept fully legible.

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Safety

17

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4.4.1 Personnel Qualification and Training

The machine may be used, maintained and repaired only by persons who are familiar with it

and have been instructed about the dangers connected with it. The operator must define areas

of responsibility and monitoring of personnel. Should personnel lack the required knowledge,

they must receive the required training and instruction. The operator must ensure that the

contents of these operating instructions have been fully understood by personnel.

Repair work not described in these operating instructions should only be performed by

authorised service centres.

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4.4.2 Dangers in Case of Non-compliance with the Safety Instructions

Failure to follow the safety instructions could result in personal injury and environmental

hazards as well as damage to the machine. If the safety instructions are not respected, this

could result in the forfeiture of any claims for damages.

Failure to follow the safety instructions could result, for example, in the following hazards:

• Endangering of persons due to not protected working areas.

• Breakdown of important machine functions

• Failure of prescribed methods for repair and maintenance

• Endangering of persons due to mechanical and chemical effects

• Damage to the environment due to leaking hydraulic oil

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4.4.3 Safety-conscious work practices

Always observe the safety instructions set out in these operating instructions, all existing

accident prevention rules and any internal work, operating and safety rules issued by the

operator.

The safety and accident prevention regulations of the responsible professional associations are

binding.

The safety instructions provided by the vehicle manufacturer should also be observed.

Observe the applicable traffic laws when using public roads.

Be prepared for emergencies. Keep the fire extinguisher and first aid box within reach. Keep

emergency numbers for doctors and fire brigade close to the telephone.

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Safety

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4.5 Safety Instructions and Accident Prevention Regulations

1 Please follow all generally applicable safety and accident prevention regulations in

addition to the safety instructions contained in these operating instructions!

2 The attached warning and safety signs provide important information for safe operation.

Pay attention to these for your own safety!

3 When using public roads, make sure to observe the applicable traffic regulations!

4 Make sure that you are familiar with all equipment and controls as well as with their

functions before you begin working with the machine. Während des Arbeitseinsatzes ist

es dazu zu spät!

5 The user should wear tight fitting clothes. Locker getragene Kleidung vermeiden.

6 Keep the machine clean to prevent the danger of fire!

7 Before starting or moving the machine, make certain that nobody is in the vicinity of the

machine! (Watch for children!) Make sure that you have a clear view!

8 You may carry passengers during operation and transport on the working implement only

if they use the passenger seat provided.

9 Couple implements correctly! Attach and secure implements to specified devices only!

10 When attaching or detaching implements, place the supporting devices in the correct

positions!

11 Use extreme caution when attaching or detaching implements onto or from the tractor!

12 Always attach ballast weights properly to the fixing points provided!

13 Observe permitted axle loads, gross weight and transport dimensions!

14 Check and install transport equipment, such as lighting, warning devices and protective

equipment!

15 Actuating mechanisms (cables, chains, linkages etc.) for remote controlled devices must

be positioned in such a way that no movements are unintentionally triggered in any

transport or working positions.

16 Ensure that implements are in the prescribed condition for on-road travel and lock them in

place in accordance with the manufacturer's instructions!

17 Never leave the driver's seat when the vehicle is moving!

18 Always drive at the correct speed for the prevailing driving conditions! Avoid sudden

changes in direction when travelling uphill or downhill or across a gradient!

19 Hitched implements and ballast weights effect the driving, steering and braking response

of the machine. Make sure that you are able to brake and steer the machine as required!

20 Take into account the extension radius and/or inertia of an implement when turning

corners!

21 Start up implements only when all safety devices have been attached and set in the

required position!

22 Keep safety equipment in good condition. Replace missing or damaged parts.

23 Keep clear of the working range of the machine at all times!

24 Do not stand within the turning and swivel range of the implement!

25 Never operate the hydraulic folding frames if anyone is inside the swivel range!

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19

26 Parts operated by external power (e.g. hydraulically) can cause crushing and shearing

injuries!

27 Before leaving the tractor, lower the implement onto the ground, apply the parking brake,

switch off the engine and remove the ignition key!

28 No one should stand between the tractor and the implement unless the vehicle has been

secured against rolling by means of the parking brake and/or wheel chocks!

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4.6 Attached devices

1 Use extreme caution when attaching or detaching implements onto or from the tractor!

2 Couple the respective application devices to the appropriate couplings (e.g. three-point

suspension) only and secure them in a way (transport, use) that excludes inadvertent

lifting or lowering of the device.

3 When using three-point linkage, the attachment categories of the tractor and the device

(e.g. PTO speed, hydraulic system) must be coordinated!

4 When using the outside controls for the three-point linkage, do not step between the

tractor and the device (risk of injury)!

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4.7 PTO operation

1 Use only PTO shafts specified by the manufacturer!

2 The guard tube and guard cone of the PTO shaft and the PTO guard must be attached

and in good working condition (on the implement side, too)!

3 Make sure that the required tube covers are in place for PTO shafts in transport and

working position!

4 Before installing or detaching PTO shafts, disengage the PTO, switch off the engine and

remove the ignition key!

5 When using PTO shafts with an overload safety or free-running coupling which are not

shielded by the guard on the tractor, mount the overload safety or free-running coupling

on the implement side!

6 Always make sure that the PTO shaft is properly installed and secured!

7 Attach chains to prevent the PTO shaft guard from rotating with the shaft!

8 Before switching on the PTO, make sure that the selected PTO speed of the tractor

matches the permissible implement speed!

9 Before switching on the PTO shaft make sure that no person is in the danger zone of the

device!

10 Never switch on the PTO if the engine is switched off!

11 No one should be in the vicinity of the rotating PTO or PTO shaft when the PTO is in use.

12 Always switch off the PTO shaft when the angle is too large or the PTO shaft is not

required!

13

Caution! After disengaging the PTO danger due to the flywheel running on! Keep away

from the implement during this time. The machine may be worked on only if it is

completely at standstill and if the flywheel is secured by the parking brake.

14 Cleaning, lubricating or adjusting PTO driven implements or the PTO shaft only with PTO

disengaged, engine switched off and ignition key withdrawn! Secure the fly-wheel with the

parking brake.

15 Place the disconnected PTO shaft onto the support provided!

16 After detaching the PTO shaft, attach the protective cover to the PTO end!

17 If damage occurs, correct this immediately before using the implement!

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Note

The instructions of the manufacturer must be observed with regard to the PTO shaft. (separate

operating instructions)

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