Parts List - Model 463740004
Key Qty. Description Part #..............
C 1 Wire Shelf ................4151033
D 1 Warming Rack ............4152124
E 1 Grate....................4152739
F 2 Shelves..................4154279
G 1 LPTank..................4158015
H 2 Wheel Assemblies .........4310002
I 1 V-Bar....................4500290
J 1 Heat Shield ...............4500305
L 1 Bottom Shelf ..............4502379
N 4 Self-tap Screw, #10x1/2 .....4080043
O 2 Valve Clips ...............4151043
P 1 Burner/Collector Assembly . . . 4505084
Q 1 Ignitor ...................4153713
R 1 Ignitor Wire, 11” ...........4153196
A 1 Handle ..................4154488
B 1 Tank Wire Support Bracket. . . 4151019
K 2 Leg Assemblies............4502378
M 1 Panel....................4502383
THIS GRILL IS FOR
OUTDOOR USE ONLY
Failure to follow all manufacturer’s
instructions could result in serious
personal injury and/or property
damage.
WARNING
!
CAUTION
!
Some parts may contain sharp edges
– especially as noted in the manual!
Wear protective gloves if necessary.
CAUTION:
INSTALLER/ASSEMBLER:
CONSUMER:
Read and follow all safety
statements, assembly instructions,
and use and care directions before
attempting to assemble and cook.
Leave
these instructions with consumer.
Keep this manual for
future reference.
463740004
ASSEMBLY MANUAL
If you have any questions or need
assistance during assembly, please
call
Visit us on the web at:
1-800-241-7548.
www.charbroil.com
463740004 / 4165360 (12-17-03) - 1
Optional Assembly Hardware
Optional hex nuts
We realize some customers prefer to use tools.
have been provided for you
to use.
Columbus, Georgia
Key Qty. Description Part #..............
S 1 Valve/Hose/Regulator Assy . . 4524198
T 1 Control Panel Assembly .....4526117
U 1 Grill Bottom...............4580538
V 1 Grill Top..................4580100
W 2 Control Knobs.............4154470
X 2 Leg Extenders.............4154577
Y 1 Logo Plate Assembly .......4157147
Z 1 Grease Clip...............5156607
- - 2 Hardware, Shelves .........4254005
- - 1 Hardware, Cart ............4254077
A
V
Y
U
D
E
F
F
B
K
K
M
L
Z
W
Q
N
N
P
J
I
G
C
T
S
R
O
X
H
See Use & Care Manual for “Match Lighting Instructions” and to
perform the Burner Flame Check” and important safety
instructions before using.
Back of Grill
Leg wires on Warming Rack
must run underneath surface.
A
B
Items to Assemble:
1 V-Bar
Push V-Bar down onto
rest in Grill Bottom
Items to Assemble:
2 Shelves
8 Crown Nuts or Wing Nuts
8 Carriage Bolts
Qty: 8
Qty: 8
463740004
Correct position of LP tank
and tank wire support
bracket after grill assembly
Items to Assemble:
1 Warming Rack
1 Cooking Grate
A
B
Insert pivot wire of Warming
Rack into Lid. Flex leg
wires to insert into Grill
bottom.
Place cooking grate
into grill bottom.
Hang grease clip from center of grill bottom.
Use an empty soup can (not included) to hang
from grease clip.
Items to Assemble:
1 Grease Clip
1 Tank Wire Support Bracket
1 LP Tank
LP tank is shipped empty. Fill and leak check before
attaching to grill and regulator.
CAUTION
!
• Failure to install can in clip will cause hot grease
to drip from bottom of grill with risk of fire or
property damage.
• Tank collar opening must face to front of cart
once tank is attached.
• Failure to install tank correctly may allow gas
hose to be damaged in operation, resulting in
the risk of fire.
Item to Assemble:
1 Wire Shelf
1 Panel
2 Push Pins
Qty: 2
Assemble front panel by
placing tabs into slots on Bottom Shelf.
Attach with push pins.
A Place Wire Shelf in 3rd hole from top.
B
A
B
Items to Assemble:
1 Grill Bottom
1 Heat Shield
2 Carriage Bolts
2 Wing Nuts
2 Control Knobs
Qty. 2
Qty.2
Qty: 2
Items to Assemble:
2 Wheel Assemblies
2 Hitch Pins
2 Leg Extenders
Items to Assemble:
2 Leg Assemblies
1 Bottom Shelf
6 Carriage Bolts
6 Wing Nuts
Qty: 6
Qty: 6
Place Bottom Shelf and Legs as shown.
After assembling tighten all Wing Nuts.
Right Side:
Attach 2 Carriage Bolts and Wing Nuts in
front and back.
Left Side:
Place 1 Carriage Bolt
and Wing Nut in upper hole only
Attach Wheels with Hitch Pins
6
5
4
9
3
2
7
1
Grease Clip
Hinge Pin
and Hitch Pin
Qty: 2
Qty: 2
Qty:2
Items to Assemble:
1 Grill Lid
2 Hinge Pins
2 Hitch Pins
1 Handle
2 Wing Nuts
1 Logo Plate
8
Qty: 8
or
Note: Grill lid
style may vary.
10
-
1
-
2
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