Kenmore 141.15337 Owner's manual

Brand: Kenmore

Model: 141.15337

Category: Barbecues & grills

Type: Owner's manual

This manual is also suitable for

Owner's Manual

Liquid Propane Gas Grill

Model141.153371

Natural Gas Grill

Model141.173371

WARNING:

Read this Owner's Manual carefully and be sure

your gas grill is properly assembled, installed and

maintained. Failure to follow these instructions

could result in serious bodily injury and/or property

damage. This gas grill is intended for outdoor use

only and is not intended to be installed in or on

recreational vehicles or boats.

Note to Installer: Leave this Owner's Manual

with the consumer after delivery and/or installa-

tion.

Note to Consumer: Leave this Owner's

Manual in a convenient place for future reference.

Sears, Roebuck and Co.,

Hoffman Estates, IL 60179 U.S.A.

P80106054A - Date: 2003/11/04

Warranty ..................................................... 2

Safety Instructions .................................... 2

Hardware ..................................................... 6

Parts Diagram and Lists ..................... 10

Assembly Instructions ............................. 13

Lighting Instructions ................................. 24

Cleaning and Maintenance Instructions...27

Frequently Asked Questions ................ 29

Cooking Instructions ............................. A-1

Cooking Guide and Recipes ............. A-2

Full 1-Year Warranty on Grill

For one year from the date of purchase Sears

will repair or replace, at our option, any grill part

(except for paint loss, rusting and ignitor battery)

that is defective in material or workmanship.

Limited Warranty on Selected Grill Parts

From one year after the date of purchase for the

designated time periods listed below, Sears will

replace the following grill parts if they are defec-

tive in material or workmanship. You will be

charged for labor.

• Lifetime of Grill: Aluminum Castings (except for

paint loss)

• 1 Year: Cast Iron Burners

• 2 Years: All Other Grill Parts (except flame tamers,

cooking grids and ignitor battery)

Warranty Service

Warranty service is available by contacting the

nearest Sears Service Center at 1-800-4-MY-

HOME @

Warranty Restrictions

• This warranty is void if grill is used for com-

mercial or rental purposes.

• This warranty applies only when the grill is

used in the United States.

• This warranty gives you specific legal rights,

and you may also have other rights which vary

from state to state.

Sears, Roebuck and Co., Dept. 817WA,

Hoffman Estates, IL60179

/_kWARN ING

Combustion byproducts produced when using

this product contain chemicals known to the

State of California to cause cancer, birth

defects, or other reproductive harm.

/_WARNING

Failure to comply with these instructions

could result in a fire or explosion that

could cause serious bodily injury, death, or

property damage.

Z_WARNING

Your grill will get very hot. Never lean over

the cooking area while using your grill. Do not

touch cooking surfaces, grill housing, Lid or any

other grill parts while the grill is in operation, or

until the grill has cooled down after use.

Failure to comply with these instructions

may result in serious bodily injury.

Z_WARNING

(a) Do not store a spare LP-gas cylinder

under or near this appliance;

(b) Never fill the cylinder beyond 80 percent

full; and

followed exactly, a fire causing death or

serious injury may occur.

FOR YOUR SAFETY

1. Do not store or use gasoline or other flam-

mable material and liquids in the vicinity of this

or any other appliance.

2. ALP cylinder not connected for use must not

be stored in the vicinity of this or any other

appliance.

FOR YOUR SAFETY

If you smell gas:

1.Shut off gas to the appliance.

2. Extinguish any open flame such as candle,

cigarette, lighter, etc., that could cause gas to

ignite.

3. Open the Grill Lid.

4. If odor continues, immediately call your gas

supplier or your fire department.

IMPORTANT: Your Kenmore LP Gas Grill cannot

be converted to use Natural Gas. Attempting to do

so is extremely hazardous and will also void the

grill warranty.

Grill Installation Codes

The installation must conform with local codes or, in

the absence of local codes, with either the National

Fuel Gas Code, ANSI Z223.1/NFPA 54, or CAN/

CGA-B149.1, Natural Gas and Propane Installation

Code.

Correct LP Gas Tank Use

LP gas grill models are designed for use with a

standard 20 lb. Liquid Propane Gas (LP gas) tank,

not included in grill box. Never connect your gas

grill to an LP gas tank that exceeds this capacity. A

tank of approximately 12 inches in diameter by

18-1/2 inches high is the maximum size LP gas

tank to use. You must use an "OPD" gas tank

which offers a listed Overfill Prevention Device.

This safety feature prevents tank from being over-

filled which can cause malfunction of LP gas tank,

regulator and/or gdtl.

The LP gas tank must be constructed and marked

in accordance with the Specifications for LP-Gas

Cylinders of the U.S. Department of Transportation

(D.O.T.) or the National Standard of Canada, CAN/

CSA-B339, Cylinders, Spheres and Tubes for Trans-

portation of Dangerous Goods; and Commission, as

applicable.

1. The LP gas tank has a shutoff valve, termi-

nating in an LP gas supply tank valve outlet,

that is compatible with a Type 1 tank con-

nection device. The LP gas tank must also

have a safety relief device that has a direct

connection with the vapor space of the tank.

2. The tank supply system must be arranged

for vapor withdrawal.

3. The LP gas tank used must have a collar

to protect the tank valve.

Proper Placement and Clearance of Grill

Never use your gas grill in a garage, porch, shed,

breezeway or any other enclosed area. Your gas grill is

to be used outdoors only, at least 24 inches from the

back and side of any combustible surface. Do not

locate this appliance under overhead unprotected

combustible surfaces. Do not obstruct theflow of

ventilation air around the gasgrill housing.

This outdoor gas grill is not intended to be installed in

or on recreational vehicles and/or boats.

• Never connect an unregulated LP gas tank to

your gas grill. The gas regulator assembly

supplied with your gas grill is adjusted to have

an outlet pressure of 11" water column (W.C.)

for connection to an LP gas tank.

• Only use the regulator and hose assembly

supplied with your gas grill. Replacement

regulators and hose assemblies must be those

specified by Sears.

• Have your LP gas tank filled by a reputable

propane gas dealer and visually inspected and

re-qualified at each filling.

• Never fill the gas tank beyond 80% full.

Have your propane gas dealer check the

release valve after every filling to ensure that

it remains free of defects.

• Always keep LP gas tanks in upright position.

Do not store (or use) gasoline or other flammable

vapors and liquids in the vicinity of this gas grill.

• LP gas tanks not connected for use must NOT be

stored on bottom shelf or in the vicinity of this or

any other gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you

store your gas grill in the garage or other

indoor location, always disconnect the LP gas

tank first and store it safely outside.

• LP gas tanks must be stored outdoors in a

well-ventilated area and out of the reach of

children. Disconnected LP gas tanks must not

be stored in a building, garage or any other

enclosed area.

• When your gas grill is not in use the gas

must be turned off at the LP gas tank.

• The regulator and hose assembly can be seen

after opening the doors (if applicable), must be

inspected before each use of the grill. If there

is excessive abrasion or wear or if the hose is

cut, it must be replaced prior to the grill being

used again.

• Keep the gas regulator hose away from hot

grill surfaces and dripping grease. Avoid unnec-

essary twisting of hose. Visually inspect hose

prior to each use for cuts, cracks, excessive

wear or other damage. If the hose appears

damaged do not use the gas grill. Call Sears

at 1-800-4-MY-HOME (1-800-469-4663) for a

Sears authorized replacement hose.

• Never light your gas grill with the lid closed or

before checking to ensure the burner tubes are

fully seated over the gas valve orifices.

• Never allow children to operate your grill. Do

not allow children to play near your grill.

Z WARNING

If you smell gas:

• Shut off gas supply to the gas grill.

• Turn the Control Knobs to OFF position.

• Extinguish any open flame such as candle,

cigarette, lighter, etc., that could cause gas

to ignite.

• Open the Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you

cannot extinguish, call your fire depart-

ment. Do not call near the LP gas tank

because your telephone is an electrical

device and could create a spark resulting

in fire and/or explosion.

NOTE: The normal flow of gas through the

regulator and hose assembly can create a

humming noise. A low volume of noise is

perfectly normal and will not interfere with

operation of the grill. If humming noise is

loud and excessive you may need to purge

air from the gas line or reset the regulator

excess gas flow device. This purging proce-

dure should be done every time a new LP

gas tank is connected to your grill. For help

call the Grill Information Center for assis-

tance, 8am - 8pm CST, Monday through

Friday 1-888-317-7642.

Figure 1 (Natural gas model only)

IMPORTANT: your Kenmore Natural Gas Grill can-

not be converted to use LP Gas. Attempting to do

so is extremely hazardous and will also void the grill

warranty.

Your natural gas grill is designed to operate on

natural gas only, at a pressure of 7" water column

(W.C.) (1/4 psi or 1.75 kpa), regulated at the

residential meter. Check with your gas utility

company for local gas pressure and with your

local municipality for building code requirements.

If your residential gas line pressure has not been

regulated to 7" W.C., contact your local gas utility

company for professional assistance.

It is recommended that a Shutoff Valve be installed

at the gas supply source outdoors. Install at a point

after the gas pipe exits the outside wall and before

the quick-disconnect hose, or install it at the point

before the gas line piping enters the ground.

See Fig. 1.

• Pipe sealing compound or pipe thread tape resis-

tant to the action of natural gas must be used on all

male pipe threads when making the connection.

Disconnect your gas grill from fuel source when

the gas supply is being tested at high pressures.

This gas grill and its individual shutoff valve must

be disconnected from the gas supply pipe system

during any pressure testing of that system at

pressure in excess of 1/2 psi (3.5kpa).

Turn off your gas grill when the gas supply is

being tested at low pressures. The grill must be

isolated from the gas supply pipe system by

closing its individual manual shutoff valve during

any pressure testing of the gas supply pipe

system at pressures equal to or less than 1/2 psi

(3.5kpa).

TO GRILL

OUTSIDE

WALL

MALE

FITTING

INS_OE

WALL

LOCKING

SHUT OFF

QUICK

DISCONNECT

GAS SUPPLY

SHUTOFF

CAUTION:Spidersandsmallinsectsocca-

sionallyspinwebsor makenestsin thegrill

BurnerTubesduringtransitandwarehousing.

Thesewebscan leadto a gasflow obstruc-

tionwhichcouldresultin a fire in and

aroundthe BurnerTubes.Thistypeof fire is

knownas a "FLASHBACK"andcancause

seriousdamageto yourgrillandcreatean

unsafeoperatingconditionfor the user.

To reducethechanceof "FLASHBACK",you

mustcleantheburnertubesbeforeassem-

blingyourgrill,andat leastoncea monthin

late summeror earlyfall whenspidersare

mostactive.Alsoperformthis BurnerTube

cleaningprocedureif yourgrillhasnotbeen

usedfor an extendedperiodof time.

To reducethechanceof "FLASHBACK"(see

CAUTIONat right)cleanthe BurnerTubesand

Burnersbeforefully assemblingyourgrill.Re-

movethe CotterPinfromtherearundersideof

eachBurnerusinga pairof longnosepliers.

Carefullylift eachBurnerup andawayfromthe

GasValveOrifice,thenreferto Figure1 and

perform one of these three cleaning methods:

Bend a stiff wire, (a lightweight coat hanger

works well) into a small hook as shown

below. Run the hook through the Burner

Tube and inside the Burner several times to

remove any debris.

.. ')

( J

. Use a bottle brush with a flexible handle.

Run the brush through the Burner Tube and

inside the Burner several times, removing any

debris.

Use an air hose to force air through each

Burner Tube. The forced air should pass

debris or obstructions through the Burner and

out the Ports.

Fiurea 1 SPARK ELECTRODE AS- GAS COLLECTOR BOX

SEMBLY \ /

o o o o o o o o o o o o o o D U _ U U a 0 0

FOOT /

HEAT-INSULATING RING BURNER TUBE COTTER PiN

• Long nose pliers can be used to remove

Cotter Pin when cleaning the Burners

• Use work gloves to protect your hands

• Wear eye protection

• When you have finished assembling your

grill we strongly urge that all Pattern

Head Thumb Screws be tightened, either

with the supplied Tightening Tool or a

#2 Phillips Head Screwdriver.

Tightening Tool

Ref. # P05515102K

/ WARNING

The location of the Burner Tube with

respect to the Orifice is vital for safe

operation. Check to ensure the Orifice is

inside the Burner Tube before using your

gas grill. See Fig. 2. If the Burner Tube

does not fit over the Valve Orifice, lighting

the Burner may cause explosion and/or fire.

Figure 2

GAS VALVE ASSEMBLY

ORIFICE BURNER TUBE

The following table illustrates a breakdown of the hardware pack. It highlights what components are used

in the various stages of assembly.

Ref. Component

S211G06352

S431M08152

S372G06112

$132G04322

$132G04082

S132G043Z2

$132G04082

$135G04101

$132G04082

$132VD4051

$132G04082

$132G04122

S233G0&362

P05301001A

POQ215019H

R]&318G22B

P03412331C

P05501010B

$132VD4082

$411M04122

P05515101L

R]5313C_3B

$132VD4082

P05515102K

Wheel Bolt 3/8"x3-3/8"

Spring Washer

Nut 3/8"

Pattern Head Screw 1/4"x2"

Pattern Head Screw 1/4"xl/2"

Qty.

Pattern Head Screw 1/4"xl/2" 4

Pattern Head Screw 1/4"x2" 4

Pattern Head Screw 1/4"xl/2" 4

Pattem Head Partly-Threaded Screw 4

1/4"x5/8"

Pattern Head Screw 1/4"xl/2" 2

Pattern Head Screw M4x5mm 4

Pattern Head Screw 1/4"xl/2" 4

Pattern Head Screw 1/4"x3/4" 8

Wing Bolt 5/16"x3-1/2" 1

Battery/AA 2

Door Handle 2

Door Stop/Magnet 2

Control Knob 1

Cotter Pin 1

Pattern Head Screw M4x8mm 2

Plain Washer M4 2

Wrench/No.17 Customized 1

Lighting Stick 1

Pattern Head Screw M4x8mm 1

Tightening Tool 1

Purpose of Components

Install Wheels To Cart Legs

Attaches Cart Legs To Cart Bottom Shelf

Attaches Tank Pull-out Tray Assembly To Cart

Bottom Shelf

Attaches Cart Rear Panel To Cart

Attaches Door Bracket To Cart

Attaches Door Stops To Cart

Attaches Doors To Cart

Attaches Cart Spice Basket To Left Door

Attaches Door Handles To Doors

Attaches Grill Head To Cart

Attaches Side Shelf and Side Burner Frame To The

Grill Head

Secure Gas Tank

Powers The Electric Ignitor

Attaches To Doors

Attaches To Cart

Install To Side Burner Gas Valve Stem

Secure To Side Burner

Attaches To Side Burner Gas Valve Bracket

Tighten Caster & Wheel Bolt

Attaches To Outside Bowl Panel, Left

Allows you to tighten Pattern Head Thumb Screws

as needed

LP GAS MODEL ONLY

Size and Quantity of each Hardware Piece:

Wheel Bolt 3/8"x3-3/8"

Qty. 2

Ref. # $211G06352

Spring Washer 3/8"

Qty. 2

Ref. # $431M08152

Nut 3/8"

Qty. 2

Ref. # S372G06112

Pattern Heed Screw 1/4"x2"

Qty. 12

Ref. # $132G04322

Pattern Head Screw 1/4"x3/4"

Qty. 8

Ref. # S132G04122

Pattern Heed Screw 1/4"x1/2"

Qty. 18

Ref. # $132G04082

Pattern Heed Partly*Threeded Battery/AA

Screw 1/4"x5/8" Qty. 2

Qty. 4 Ref, # P05301001A

Ref. # $135G04101 Scale 1:2

Door Stop/Magnet

Qty. 2

Ref. # P05318022B

Scale 1:2

Door Handle

Qty. 2

Ref, # P00215019H

Scale 1:2

Wrench/No.17 Customized

Qty. 1

Ref. # P05515101L

Scale 1:2

Cotter Pin

Qty. 1

Ref. # P05501010B

Lighting Stick

Qty. 1 Ref. # P05313023B

Scale 1:2

Control Knob

Qty. 1

Ref. # P03412331C

Scale 1:2

Pattern Heed Screw M4x8mm

Qty. 3

Ref. # $132M04082

Tightening Tool

Qty. 1

Ref. # P05515102K

Plain Washer M4

Qty, 2

Ref, #

S411M04122

Pattern Heed Screw M4x5mm

Qty. 4

Ref. # $132M04051

Wing Bolt 5/16"x3-1/2"

Qty. 1

Ref. # S233G05362

Thefollowingtableillustratesa breakdownof thehardwarepack.It highlights what components are used

in the various stages of assembly.

Ref.

S211G06352

S431MO8152

S372GO6112

S132G04322

S132G04082

S132G04322

S132G04082

S135G04101

S132G04082

S132M04051

S132G04082

S132G04122

P05301001A

P00215019H

P05318022B

P03412331C

P05501010B

S132M04082

S411M04122

PO5515101L

P05313023B

S132M04082

PO5515102K

Component Qty.

Wheel Bolt 3/8"x3-3/8" 2

Spring Washer 2

Nut 3/8" 2

Pattern Head Screw 1/4"x2" 8

Pattern Head Screw 1/4"x1/2" 4

Pattern Head Screw 1/4"x2" 4

Pattern Head Screw 1/4"x1/2" 4

Pattern Head ParUy-Threaded Screw 4

1/4"x5/8"

Pattern Head Screw 1/4"xl/2" 4

Pattern Head Screw M4x5mm 4

Pattern Head Screw 1/4"xl/2" 4

Pattern Head Screw 1/4"x3/4" 8

Battery/AA 2

Door Handle 2

Door Stop/Magnet 2

Control Knob 1

Cotter Pin 1

Pattern Head Screw M4x8mm 2

Plain Washer M4 2

Wrench/No. 17 Customized 1

Lighting Stick 1

Pattern Head Screw M4x8mm 1

Tightening Tool 1

Purpose of Components

Install Wheels To Cart Legs

Attaches Cart Legs To Cart Bottom Shelf

Attaches Cart Rear Panel To Cart

Attaches Door Bracket To Cart

Attaches Door Stops To Cart

Attaches Doors To Cart

Attaches Cart Spice Basket To Door

Attaches Door Handles To Doors

Attaches Grill Head To Cart

Attaches Side Shelf and Side Burner Frame To The

Grill Head

Powers The Electric Ignitor

Attaches To Doors

Attaches To Cart

Install To Side Burner Gas Valve Stem

Secure To Side burner

Attaches To Side Burner Gas Valve Bracket

Tighten Caster & Wheel Bolt

Attaches To Outside Bowl Panel, Left

Allows you to tighten Pattern Head Thumb Screws

as needed

NATURAL GAS MODEL ONLY

Size and Quantity of each Hardware Piece:

Wheel Bolt 3/8"x3-3/8"

Qty. 2

Ref. # $211G06352

Spring Washer 3/8"

Qty. 2

Ref. # $431M08152

Nut 3/8"

Qty. 2

Ref. # $372G06112

Pattern Heed Screw 1/4"x2"

Qty. 12

Ref. # $132G04322

Pattern Head Screw 1/4"x3/4"

Qty. 8

Ref. # $132G04122

Pattern Heed Screw 1/4"x1/2"

Qty. 16

Ref. # $132G04082

Pattern Heed Partly*Threeded

Screw 1/4"x5/8"

Qty. 4

Ref. # $135G04101

Battery/AA

Qty. 2

Ref, # P05301001A

Scale 1:2

Door Stop/Magnet

Qty. 2

Ref. # P05318022B

Scale 1:2

Door Handle

Qty. 2

Ref, # P00215019H

Scale 1:2

Wrench/No.17 Customized

Qty. 1

Ref. # P05515101L

Scale 1:2

Cotter Pin

Qty. 1

Ref. # P05501010B

Lighting Stick

Qty. 1 Ref. # P05313023B

Scale 1:2

Control Knob

Qty. 1

Ref. # P03412331C

Scale 1:2

Pattern Heed Screw M4x8mm

Qty. 3

Ref. # $132M04082

Plain Washer M4

Qty, 2

Ref. # S411M04122

Tightening Tool

Qty. 1

Ref. # P05515102K

Pattern Heed Screw M4x5mm

Qty. 4

Ref. # $132M04051

LPG = Liquid Propane Gas

NG = Natural Gas

_71

11a (

30(LPG only) 25 _(NG only)_

31(NG only)

26\

32\

._4\

lb /

_59 40

58_

48b(LPG only)

25.

bl(LPG only)

__ 43b(NC only)

only)

_71(NG only)

\36 39[

_24

(LPGonly

b(NG only)

Io(LPGonly)

j668b(NG only)

REF# DESCRIPTION

1. Lid Plate

2. Lid Side Panel, Left

3. Lid Side Panel, Right

4. Temperature Gauge

5. Lid Handle

6. Lid Handle Heat-Insulating Spacer

7. Name Plate

8. Cooking Rack/Secondary

9. Cooking Grid

10. Flame TamedSteel

11. Burner/Main with Heat Insulating Ring

11a. Burner Air ShuttedMain (NG only)

12. Burner Bracket

13. Gas Collector Box with Electrode

14. Electric Wire Set

LPG

15. Electric Ignitor, 4-Ports

16. Electric Ignitor, 2-Ports

17. Smoker Drawer Bracket

18. Smoker Drawer

19. Bowl Panel, Left

20. Outside Bowl Panel, Left

21. Bowl Panel, Right

22. Outside Bowl Panel, Right

23. Bowl Panel, Front

24. Bowl Panel, Rear

25. Bowl Wind Shield

26. Bowl Reinforcing-Bracket

27. Grease Draining Tray

28. Grease Draining Tray Heat Shield

29. Grease Receptacle

30. Gas Valve/Manifold Assembly (LPG)

31. Gas Valve/Manifold Assembly (NG)

32. Protective Pad

33. Control Panel

LPG

34. Bowl Decorative Cover

35. Control Knob

36. Back Burner Assembly

37. Back Burner Electrode

38. Back Burner Orifice

LPG

39. Back Burner Extension Tube

40. Control Knob for Back Burner

41. Side Shelf, Left

42a. Side Burner Frame (LPG only)

42b. Side Burner Frame (NG only)

43a. Cart Bottom Shelf (LPG only)

43b. Cart Bottom Shelf (NG only)

PART#

P00117336A

P00105227P

P00106227P

P00607153A

P00205030B

P06801002A

P00410037C

P01508026E

P01615027E

P01705016E

P02001006C

P05524060C

P02206251B

P02605013C

P02615050A

P02615065A

P02502024C

P02502012C

P06708012D

P06701003A

P00720271A

P00742275B

P00721271A

P00743275B

P00738284A

P00725284A

P00737285B

P03315023D

P02708261A

P06903013A

P02701074A

Y0060094

Y0060095

P05518001I

P02910261N

P02910261T

P07508006A

P03412331C

P02007049D

P02614006B

P06509010A

P06509016A

P03717030A

P03412341C

P01102002C

P01104027C

P01104004C

P01005024D

P01005032D

QTY

REF# DESCRIPTION PART#

44, Cart Leg, Left P00901001C

45, Cart Leg, Right P00902030C

46, Cart Rear Panel PO7702009B

47, Door Bracket PO3301016D

48a, Door, Left P04302010A

48b, Door, Right (LPG only) P04301010A

48c, Door, Right (NG only) P04303014A

49, Door Handle PO0215019H

50, Door Stop/Magnet PO5318022B

51, Tank Pull-Out Tray Assembly (LPG only) Y0340008

52, Fuel Gauge Display (LPG only) PO531O030B

53, Wheel P05102017A

54, Weel Hub Cap P05111018A

55, Caster, 3 in,, with Brake P05114019A

56, Wrench/No,17 Customized PO5515101L

57, Tightening Tool PO5515102K

58, Caster Seat P04509001A

59, Lighting Stick PO2313023B

60, Tool Holder PO5514098F

61, Tool Hook P05514053A

62, Side Burner Lid PO0115258P

63, Side Burner Pot Support PO0805013B

64, Side Burner Electrode PO2607042J

65, Side Burner P02002054C

65a, Side Burner Air Shutter (NG only) P05524103C

66, Side Burner Gas Valve Assembly

LPG Y0060099

NG Y0060100

67, Side Burner Connection Tube P03702031A

68a, Regulator with Hose/LPG P03601005A

68b, Hose, 12 ft,/NG P03703001A

69, Battery/AAA (LPG only) P05301002A

70, Wire Fastener (LPG only) P0531004OA

71, jC_ Spice Basket P05204006C

.... Hardware Pack (LPG only) P06O01014A

.... Hardware Pack (NG only) P06O01015A

.... Owner's Manual P80106054A

QTY

For the repair or replacement parts you need: Call anytime

1-800-4-MY-HOME °(1-800-469-4663)

To make sure you obtain the correct replacement parts for your Kenmere gas grill, please refer to the

part numbers in this parts list. The following information is required to ensure you receive the correct

parts:

1. Model and Serial Number (see CSA label on grill)

2. Part Number

3. Part Description

4. Quantity of parts needed

Important: Keep this Owner's Manual for convenient referral and for part replacement.

Important: Use only Sears authorized parts. The use of any part that is not Sears authorized can be

dangerous and will also void your product warranty.

CAUTION:Whileitispossibleforonepersonto

Figure 1

assemble this grill, obtain assistance from another

person when handling some of the larger, heavier

pieces, especially the grill head.

1. During unpacking and assembly always wear work

gloves and eye protection.

2. Open Lid of shipping carton and remove top sheet

of cardboard. Lay cardboard sheet on floor and

use as a work surface to protect floor and grill parts

from scratches.

3. Slice all carton corners with a sharp utility knife to

lay open the carton panels.

4. Remove all packing materials and parts boxes

flanking or resting on grill head.

5. Remove all components packed inside grill head.

6. With an assistant, lift the grill head away from the

shipping carton and place it on the cardboard work

surface. Be careful not to set grill head down on

flexible metal hose of the pre-assemblad valve kit

or you may damage the hose.

7. Use the parts list to check that all parts have been

included.

8. Inspect the grill for damage as you assemble.

Do not assemble or operate the grill if it appears

damaged. If there are damaged or missing parts

when you unpack the shipping box. or if you have

questions during the assembly process, call:

1-888-317-7642 8am-8pm CST, Mon-Fri

[] Assembling The Grill Cart

NOTE: To aid in assembly, compare hardware to

diagrams on page 7 and page 9.

1. Before attaching the Cart Bottom Shelf to the

L,art Legs be sure t.he holes TOrthe DooroStop

on L,art Bottom SheeTare _ocatea on the Tront

side. Be sure the Cart Leg Brackets and air

vents all face outward. Right Cart Leg Bracket

has a semi-circle cutout at top front.

See Fig. 1.

2. Install the Cart Bottom Shelf between the Cart

Legs. Align ,the holes on Cart Leas with the

threaaed hoes at the corners of "Cart Bottom

Shelf. T!ghten securely using 8 of the 1/4"x2"

Pattern Nead Screws provided. See Fig. 1.

3. Screw the 2 Casters into the Caster Seats (sea

bottom of Cart Legs). Turn the threaded Caster

Stem .by hand, ClOCKWiseuntil it stops. Tighten

securely using the L,ustomized Wrencn proviaed.

See Fig. 1.

4. Install the 2 Wheels to the Right Cart Le.qs by

insert!ng the Whe_ Bolt throug]_,the Whee7 and

axle no_e on the L,art Leg as snown in _-ig. 1.

Put spring washer and 3/8" nut onto bolt and,

tighten securely using the L,ustomized Wrench

provided. Do not overti.qhten or wheel wilt not

turn freely. Snap Wheel Hub Caps onto Wheels.

5. For LP Gas _qrills:

Place the Tan_Pull-out Tray Assembly on the Cart

Bottom S.helf. Extend the lank Tray .outward from

the _racKet so you can a_iqn the no_es on the

Bracket with the threaded hoFeson the top of Cart

Bottom Shelf. Tighten securely using 4 of the 1/4"xl/

2" Pattern Head Screws provided. See Fig. 2.

6. Install the Cart Rear Panel to inside of rear Cart

Legs making, sure that air vents face outward.

Align the holes on the Cart Rear Panel with the

threaded holes on rear L,art Legs. Tighten

securely using 4 of the 1/4"xl/2" Pattern Head

Screws provided. See Fig. 3.

CART LEG

BRACKET_

LEFT CART LEG

RIGHT

CARTLEG

CASTER

SEAT

CASTER

CARTBOTTOM

SHELF

HOLES FOR /

DOOR STOP

WHEEL HUB CAP WHEEL

Figure 2 (LP gas model only)

LEFT CART LEG

TANK PULL-OUT

TRAY ASSEMBLY

t i

! t

i i

TANK PULL-OUT

TRAY BRACKET

CARTBOTTOM

SHELF

RIGHT CART LEG

Figure 3

LEFT CART LEG

CART REAR PANEL

DOOR /

BRACKET

CARTBOTTOM

SHELF

RIGHT CART LEG

7. Install the Door Bracket to the inside of front

Cart Legs. Align the threaded holes on the Door

Bracket with the holes on Cart Legs. Tighten

securely using 4 of the 1/4"x2" Pattern Head

Screws provided. (See Fig. 3. on page 11)

Upper door bolt holes (at ends of bracket) must

face outward.

[] Installing The Cabinet Doors

For LP Gas grills:

1. Install the Door Stops to the Cart Bottom

Shelf and the Door Bracket. See Fig. 4a.

2. Align the holes on the Door Stops with the

threaded holes on the top of the Cart Bottom

Shelf and bottom side of Door Bracket. Tighten

securely using 4 of the 1/4"xl/2" Pattern Head

Screws provided. See Fig. 4a.

3. Remove the white protective film from the

stainless steel Doors. Attach a Door Handle to

each Door using 2 of the M4x5mm Pattern

Head Screws provided. See Fig. 4b. Be careful

not to scratch the Door surfaces.

4. When installing the Doors, make sure the

door bolt holes are located on the hinge sides

of the Cart Legs.

Install either Door by inserting 1/4"x5/8" partly-

threaded bolt through the lower door bolt hole

of the Door and into the tapped hole of the

Cart Bottom Shelf. Next, align the upper door

bolt hole of Door with the tapped hole in the

bottom of Door Bracket. Insert 1/4"xl/2" partly-

threaded bolt provided. Tighten both bolts

securely.

6. Repeat these steps to install the other Door.

Install the Cart Spice Basket to the inside of Left

Door. Align the threaded holes on the inside of Left

Door with the holes on the Cart Spice Basket.

Tighten securely using 2 of the 1/4"xl/2" Pattern

Head Screws provided. See Fig. 4b.

Figure 4a (LP gas model only)

DOOR _

BRACKET

DOORSTOP _

Found in

Hardware Pack

CARTBOTTOM

SHELF /

TANK PULL-OUT

TRAY ASSEMBLY

Figure 4b (LP gas model only)

DOOR

UPPER DOOR BRACKET

BOLT HOLE

\\\\\

LEFT DOOR

DOOR_

HANDLE

CART SPICE

BASKET

LOW ER DOOR

BOLT HOLE

BOTTOM

SHELF

RIGHT DOOR

[] Installing The Cabinet Doors

For Natural Gas grills:

1. Install the Door Stops to the Cart Bottom

Shelf and the Door Bracket. See Fig. 5a.

Align the holes on the Door Stops with the

threaded holes on the top of the Cart Bottom

Shelf and bottom side of Door Bracket. Tighten

securely using 4 of the 1/4"xl/2" Pattern Head

Screws provided. See Fig. 5a.

Remove the white protective film from the

stainless steel Doors. Attach a Door Handle to

each Door using 2 of the M4x5mm Pattern

Head Screws provided. See Fig. 5b. Be careful

not to scratch the Door surfaces.

4. When installing the Doors, make sure the

door bolt holes are located on the hinge sides

of the Cart Legs.

5. Install either Door by inserting 1/4"x5/8" partly-

threaded bolt through the lower door bolt hole

of the Door and into the tapped hole of the

Cart Bottom Shelf. Next, align the upper door

bolt hole of Door with the tapped hole in the

bottom of Door Bracket. Insert 1/4"xl/2" partly-

threaded bolt provided. Tighten both bolts

securely.

6. Repeat these steps to install the other Door.

7. Install the Cart Spice Basket to the inside of Left

Door. Align the threaded holes on the inside of Left

Door with the holes on the Cart Spice Basket.

Tighten securely using 2 of the 1/4"xl/2" Pattern

Head Screws provided. See Fig. 5b.

8. Install the Cart Spice Basket to the inside of Right

Door. Align the threaded holes on the inside of Right

Door with the holes on the Cart Spice Basket.

Tighten securely using 2 of the 1/4"x1/2" Pattern

Head Screws provided. See Fig. 5b.

Figure 5a (NG gas model only)

DOOR _

BRACKET

DOOR STOP J

Found in

Hardware Pack

CARTBOTTOM

SHELF

Figure 5b (NG gas model only)

DOOR

BRACKET

UPPER DOOR

BOLT HOLE

LEFTDOOR

\\\

DOOR

HANDLE

CART SPICE

CARTBOTTOM

BASKET

SHELF

• When you have finished assembling your

grill we strongly urge that all Pattern

Head Thumb Screws be tightened, either

with the supplied Tightening Tool or a

#2 Phillips Head Screwdriver.

Tightening Tool

Ref. # P05515102K

CART SPICE

BASKET

RIGHT DOOR

_llnstalling The Grill Head

1. Now that you've assembled the grill cart you

can install the pre-assembled Grill Head. See

Fig. 6a or 6b. If you haven't already done so,

we suggest you open the Grill Lid and remove

the packed components. Even with the compo-

nents removed, this next step requires 2

people.

BE CAREFUL NOT TO PINCH FINGERS

WHEN LOWERING HEAD ONTO CART

2. For LP Gas grills:

With an assistant, lift and position the Grill

Head onto the grill cart. Place the Side Burner

Gas Valve Assembly through the slot in side of

Grill Head as illustrated in Fig. 6a. Align the 4

holes of the Bowl Side Panel to the threaded

holes on the Cart Leg Bracket.

Thread the Electric Wire into the Wire Fastener.

Secure Wire Fastener to Right Rear Bowl location on

Grill Head using 1 of the 1/4"xl/2" Pattern Head

Screw. Finish securing Grill Head to Cart using 3 of

the 1/4"xl/2" Pattern Head Screws provided.

3. For Natural Gas grills:

With an assistant, lift and position the Grill

Head onto the grill cart. Place the Side Burner

Gas Valve Assembly and Electric Wire through

the slot in side of Grill Head as illustrated in

Fig. 6b. Align the 4 holes of the Bowl Side

Panel to the threaded holes on the Cart Leg

Bracket. Secure firmly by using 4 of the 1/4"x

1/2" Pattern Head Screws provided.

Figure 6a (LP gas model only)

GRILL HEAD BOWL SIDE PANEL

ELECTRIC WIRE

FROM GRILL HEAD

CARTLEG

BRACKET

WiRE FASTENER

FROM C

_\ VALVE ASSEMBLY

LEFT CART LEG

_HT CART LEG

Figure 6b (Natural gas model only)

GRILL HEAD

%\ BOWL SIDE PANEL

CARTLEG

BRACKET

Imlnstalling Lighting Stick

Attach the Lighting Stick to the Left Bowl

Support Bracket as shown in Fig. 7.

Align the hole at the end of Lighting Stick

Wire with the threaded hole on the Left Bowl

Support Bracket. Tighten securely using the

M4x8mm Pattern Head Screw.

LEFT CART LEG

BURNER GAS

VALVE ASSEMBLY

ELECTRIC WIRE

FROM GRILL HEAD

_'RIGHT CART LEG

Figure 7

LEFT OUTSIDE

BOWL PANEL

M4x8mmPATTENN_

HEAD SCREW

UGHTtNG STICK

[] Installing Side Shelf, Side Burner and Tool

Holder Kit

Remove Side Burner from Side Burner Kit

before installing.

Enlisting the aid of an assistant, attach Side Burner

Frame to right side of grill. Attach Side Shelf to

left side of grill as shown in Fig. 8a. Align the

4 holes on Side Shelf and Side Burner Frame

with the threaded holes on left and right Bowl

Support Brackets. Tighten securely using 4 of the

1/4"x3/4" Pattern Head Screws provided.

install the Side Burner Gas Valve Assembly to

the Side Bumer Frame. See Fig. 8b. Attach the

Side Burner Gas Valve Assembly to the Side

Burner Gas Valve Hole on the Side Burner Frame,

as shown in Fig. 8b. Align the 2 holes on the

Side Burner Frame with the threaded holes on

the Side Burner Gas Valve Bracket. Tighten

securely using 2 of M4x8mm Pattern Head

Screws and 2 Washers.

Cut Fastening Band from Side Burner Pot Support

and set Pot Support aside. Install the Side Burner

through the top hole in Side Burner Frame and

onto the Side Burner Gas Valve. Make sure that

opening at end of Side Burner Tube goes over

tip of Side Burner Gas Valve. Secure Side Burner

with supplied Cotter Pin. See Fig. 8c or Fig. 8d

Place Pot Support into position on Side Burner

Frame.

4. install the Control Knob to the Side Burner Gas

Valve Stem. See Fig. 8c or Fig. 8d

5, For LP Gas grills:

Connect the Electric Wire terminal from Side

Burner with the other from Grill Head. Unscrew 1/

4" x 2" Pattern Head Screw from Right Cart Leg

and fix Wire Plug "A" into Wire Fastener. install

Wire Fastener to Right Cart Leg. Tighten securely

using the same screw. See Fig. 8c

Figure 8a

SIDE SHELF

GRILL HEAD

SiDE BURNER

FRAME

BOWL SUPPORT

BRACKET-RIGHT

Figure 8b

HOLES FOR SIDE BURNER GAS VALVE

M4x8mm

PATTERN HEAD

SCREW AND

WASHER

SIDE BURNER

FRAME

JSIDE BURNER GAS

VALVEASSEMBLY

_SIDE BURNER GAS

VALVE BRACKET

Figure 8c (LP gas model only)

SIDE BURNER

_/ POTSUPPORT

SiDE BURNER

CONNECTION

TUBE FROM_

GRILL HEAD

CONTROLKNOB

RIGHT CART

COTTERPIN

SIDE BURNER FRAME

J ELECTRIC WIRE

FROM GRILL HEAD

WIRE

FROM SIDE BURNER

_StDE BURNER GAS

VALVE ASSEMBLY

_FUEL GAUGE

WiRE PLUG"A"

17 WIRE FASTENER

6. For Natural Gas grills:

Connect the Electric Wire terminal from Side Burner

with the other from Grill Head. See Fig. 8d. Bind

the connected Electric Wires, and Connection Tube

together using the supplied Fastening Band.

7. The gap between the Side Burner Electrode Tip and

the Side Burner Port should be approximately

1/8"~3/16". See Fig. 8e. If the gap is wider than

3/16", use a pair of long nose pliers and gently

bend the Electrode Tip toward the Burner.

8. Slide the 5 Tool Hooks onto the Tool Holder with

hooks facing the grill Head. Attach Tool Holder

to left side of Side Shelf and secure firmly using

2 of the M5x8mm Pattern Head Screws and

washers supplied. See Fig. 8[

• When you have finished assembling your

grill we strongly urge that all Pattern

Head Thumb Screws be tightened, either

with the supplied Tightening Tool or a

#2 Phillips Head Screwdriver.

Tightening Tool

Ref. # P05515102K

Figure 8d (Natural Gas model only)

SIDE BURNER POT SUPPORT

\\\\\

_StDB BURNER

CONTROL

KNOB_

FASTENING

BAND

COTTER PIN

SiDE BURNER FRAME

_StDE BURNER GAS

VALVE ASSEMBLY

_ ELECTRIC WIRE

FROM SiDE BURNER

ELECTRIC WIRE

FROM GRILL HEAD

Figure 8e

1/8"-3/16" BURNER

PORT

9. For Natural Gas grills:

Connect the hose end of the 12' Natural Gas

Hose to the vertical fitting as shown in Fig.

8g. Also read the natural gas safety instruc-

tions. (on page 4)

Figure 8g (Natural gas model only)

FOOT \SIDE BURNER

BRASSADAPTOR, f SIDE BURNER GAS VALVE

12' NATURAL GAS HOSE

Figure 8f

TOOL HOLDER

TOOL HOOK

CONNECTION TUBE

FROM GRILL HEAD M5x8rnm PATTERN

HEAD SCREW

SiDE SHELF

[] Ignitor Battery Installation - See Fig. 9

1. Remove the Ignitor Caps on the grill Control

Panel.

2. Place the manufacturer supplied AA battery

into Ignitor Slot. Be sure to place the positive

pole facing toward you. See Fig. 9

3. Place the Cap and Spring over the AA battery

then tighten the Ignitor Cap back onto the grill

Control Panel.

4. Remove any protective film from outside and

inside of Grill Head.

IMPORTANT: Before use of this grill please

refer to Cleaning Exterior Stainless Steel

Surfaces found on page 27 of this Owner's

Manual.

Figure 9

IGNITOR SLOT

[] Electrode Check - Requires an Assistant

Before placing the cooking components into your

grill, ensure that the Spark Electrode Tip is properly

positioned within each Gas Collector Box ( a

3-1/4" wide stainless mechanism found at the front

between each set of Burners.) The easiest way to

ensure this is to perform this Electrode Check:

1. Be sure all Control Knobs are set to "OFF"

and open the Grill Lid.

2. Have an assistant stand behind to the right of

the grill and look down at each Gas Collector

Box. NEVER put your face inside Grill Head.

Press the Ignitor Cap. You should hear a

"clicking" sound and your assistant should see

a small blue spark within each Gas Collector

Box. If a spark is present the Electrode Tips

are properly positioned.

4. if no spark is seen the Spark Gap shown in

Fig. 10 needs to be adjusted as follows:

Using an adjustable wrench, loosen the inside

Nut just until the Gas Collector Box can be

maneuvered and turned upward.

The gap between the Spark Electrode Tip and

Spark receiver should be approximately 3/16".

If the gap is wider than 3/16" use a pair of long

nose pliers and gently squeeze the Gas Collector

Box until the gap is correct.

Return the Gas Collector Box to its original

horizontal position, secure the Inside Nut and try

the Electrode Check again.

If no "clicking" sound is heard check the following

common causes. If you need assistance call our

Grill Information Center

at 1-888-317-7642.

• IgnitorAA battery not installed properly.

Electric wires may be loose. Remove the AA

battery, inspect the Ignitor Junction Box found

behind the Control Panel, and connect any loose

wires.

Figure 10 - Side View Figure

GAS COLLECTOR BOX

\\ iNSiDE NUT

SPARK GAP _SPARK RECEIVER

[] Installing Cooking Components

Important: Before cooking on your grill the first

time, wash the Cooking Grids and Cooking Rack

with warm, soapy water. Rinse and dry thoroughly.

Season with cooking oil regularly. After cooking is

completed, tum grill to HIGH setting three to five

minutes to burn off excess grease or food residue.

1. Place the three Steel Flame Tamers on the

lower ledge above Bumers. See Fig. 11.

2. Evenly space the Cooking Grids on the ledge

above the Flame Tamers.

3. Place the Secondary Cooking Rack into the

slots on the upper left and upper right of

Bowl Side Panels. See Fig. 11.

4. Install the Smoker Drawer into the opening on

the upper left side of Control Panel. Slide the

Smoker Drawer on the Smoker Drawer Bracket

inside grill.

Figure 11

SECONDARY COOKING RACK

COOKING GRID

STEELFLAME TAMER

SLOTS FOR RACK

SMOKER DRAWER

_BACK BURNER

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Kenmore 141.15337 Owner's manual

Brand: Kenmore

Model: 141.15337

Category: Barbecues & grills

Type: Owner's manual

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