Steering damper kit for Yamaha R6
SD 183
Mounting Instructions
Note!1
Please note that there can be small differences
between your product and the images in
these instructions.
Note!1
Please note that during storage and transport,
especially at high ambient temperature, some
of the oil and grease used for assembly may
leak and stain the packaging. This will not cause
damage to the product, wipe off the excessive
oil or grease with a cloth.
Note!1
Before you install this product, check the kit
contents. If anything is missing, please contact
an Öhlins dealer.
Warning!⚠
Before you install this product, read the Öhlins
Owner’s manual. This product is an important
part of the vehicle and the vehicle stability.
Kit Contents
Description Part No Pcs
Steering damper, stroke 63 02260-10 1
Frame bracket assembly 02232-51 1
Shims 01430-14 10
Bracket assembly 02230-08 1
Sleeve (6/14/15) 02239-01 1
Teon spacer 02259-01 1
Screw (MC6S 6 x 100) 01046-47 1
Triple clamp bracket 02270-32 1
Sleeve (8/13.5/12.5) 02238-06 1
Sleeve (8/10.5/14/8) 02238-08 1
Screw (M6SF 8 x 45) 00432-05 1
Screw (K6S 8 x 30) 05404-09 1
Washer 00426-04 1
Öhlins sticker 00192-01 2
Öhlins sticker 00194-10 2
Öhlins Owner’s manual 1
2
1
Remove the front fuel tank attachment screw.
2
Remove the steering stem nut.
3
Attach the frame bracket assembly (2232-51)
and tighten the new steering stem nut. Use the
original washers for the steering stem and fuel
tank attachment.
Note!1
Tighten the top nut of the steering stem to
the torque recommended in the motorcycle’s
workshop manual. If no recommended torque is
written, tighten to 100 Nm.
4
Press down the fuel tank attachment, and
at the same time ll up the gap completely
with shims (1430-14). Use as many shims as
needed to prevent freeplay between the frame
bracket assembly and the fuel tank attachment.
5
Attach the bracket assembly (2230-08) by
using sleeve (2239-01), teon spacer (2259-
01), washer (00426-04) and screw (1046-47).
MOUNTING INSTRUCTIONS
Warning!⚠
We strongly recommend to let an Öhlins dealer
install this product.
Warning!⚠
If you work with a lifted vehicle, make sure that it
is safely supported to prevent it from tipping over.
Note!1
When you work with this product, see the
vehicle service manual for vehicle specic
procedures and important data.
Note!1
Before you install this product clean the vehicle.
1
1
2
3
MOUNTING INSTRUCTIONS
6
Attach the triple clamp bracket to the right side
of the triple clamp. Use the sleeve (2238-06)
and the screw (00432-05).
7
Attach the Öhlins steering damper to the
bracket assembly. Do not tighten yet.
8
Attach the steering damper end eye to the
triple clamp bracket. Use the screw (05404-09)
and sleeve (02238-08) provided in this kit.
9
Adjust the steering damper by letting it slide
in it’s bracket assembly so that the steering
damper uses similar stroke both ways.
Note!1
Make sure that the steering has clearance
for turning both to the left and to the right end
positions, and that the damper is not used as a
stop.
2
10
Tighten the bolts to the correct torque.
Screw M5 6 Nm
Screw M6 10 Nm
Screw M8 24 Nm
11
Set the damper to the recommeded set-up.
See set-up data below and instructions for
adjusting on the next page.
12
Continue your work according to your Öhlins
Owner’s manual.
Note!1
Make sure that all bolts are tightened to the
correct torque, and that nothing fouls or restricts
movement of the steering damper.
3
4
5
6
8
7
3
01046-47
00426-04
02259-01
02230-08
02239-01
8
Öhlins Racing AB
Box 722
S-194 27 Upplands Väsby, Sweden
Phone +46 8 590 025 00
fax +46 8 590 025 80
© Öhlins Racing AB. All rights
reserved. Any reprinting or
unauthorized use without the written
permission of Öhlins Racing AB
is prohibited.
Öhlins products are subject to
continuous improvement and
development, therefore, although
these instructions include the most
up-to-date information available at
the time of printing, minor updates
may occur.
To nd the latest information
contact an Öhlins distributor.
Please contact Öhlins if you have
any questions regarding the
contents in this document.
SETUP DATA
Adjuster
knob
Warning!⚠
Before you ride/drive, always make sure that the
setup is according to the recommended setup
data. Read about adjustments and setting up
in the Öhlins Owner’s Manual before you make
any adjustments. Contact an Öhlins dealer if you
have any questions about setting up.
The Öhlins steering damper SD 183 features
an adjustment knob with appoximately 16
positions and counts in number of clicks from
maximum hard to soft.
Note!1
When delivered, the Öhlins steering damper is
dialed to recommended settings for the specic
brand and make of the motorcycle. If you have
changed the settings, reset according to the
following:
The adjusters have a normal right hand thread.
Turn clockwise to fully closed, position 0 (zero)
clicks. Turn counter clockwise to open. Count
the clicks until you reach the recommended
number. See set-up data in this manual.
Caution!✋
Do not use force, delicate sealing surfaces can
be damaged. The adjuster should only be hand
tightened.
ADJUSTMENTS
Part no. MI_SD183_5
Issued 2016-08-09
Recommended 10 clicks
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