Pottinger LION 5000 Operating instructions

Brand: Pottinger

Model: LION 5000

Type: Operating instructions

This manual is also suitable for

LION 6000

Operator‘s manual

+ INSTRUCTIONS FOR PRODUCT DELIVERY . . . Page 3

"Translation of the original Operating Manual" Nr.

• Rotary Harrow

LION 5000

(Type 5000: + . . 01001)

LION 6000

(Type 6000: + . . 01001)

99 877.GB.80Q.0

1500_GB-PAGE 2

Product liability, information obligation

Product liability obliges manufacturers and dealers to issue operating instructions for the machine at the point of sale and to instruct

the customer on the operation, safety and maintenance regulations governing the machine.

A confirmation is required to verify that the machine and operating instructions have been handed over correctly.

For this purpose

- Document A is to be signed and returned to Pöttinger

- Document B remains with the specialist dealer handing over the machine.

- The customer receives document C.

For the purposes of product liability law, every farmer is an entrepreneur.

In the terms of product liability law, damage to property is any damage arising due to the machine, but not to the machine, and an

excess (500 euros) exists for this liability.

Corporate damage to property within the terms of the product liability law is excluded from this liability.

Be advised! The operating instructions must also be handed over with any subsequent machine sale or transfer and the transferee

must be instructed in the regulations stated.

Pöttinger - Trust creates AfÀ nity - since 1871

"Quality pays for itself." Therefore we apply the highest quality standards to our products which are constantly monitored by our

in-house quality management and our management board. Because the safety, perfect function, highest quality and absolute

reliability of our machines in operation are the core competencies for which we stand.

There may be deviations between these instructions and the product as we are constantly developing our products. Therefore no

claims may be derived from the data, illustrations and descriptions. Please contact your Specialist Service Centre for any binding

information about specific features of your machine.

We would ask you to please understand that changes to the scope of supply with regard to form, equipment and technical

specifications are possible at any time.

Any form of reprint, translation or reproduction, including excerpts, requires the written approval of Alois Pöttinger Maschinenfabrik

Ges.m.b.H.

All rights according to copyright laws remain expressly reserved by Alois Pöttinger Maschinenfabrik Ges.m.b.H.

Refer to PÖTPRO for additional information about your machine:

Are you looking for suitable accessories for your machine? No problem! All the information you require is here at your disposal.

Scan the QR code on the machine's type plate or look under www.poettinger.at/poetpro

And if we don't have what your looking for, then your Specialist Service Centre is there for you with help and advice.

Dokument D

GB-0600 Dokum D Anbaugeräte

PÖTTINGER Landtechnik GmbH

Industriegelände 1

A-4710 Grieskirchen

Tel. 07248 / 600 -0

Telefax 07248 / 600-2511

T Machine checked according to delivery note. All attached parts removed. All safety equipment, drive shaft and operating

devices at hand.

T Operation and maintenance of machine and/or implement according to operating instructions explained to the customer.

T Tyres checked re. correct pressure.

T Wheel nuts checked re. tightness.

T Drive shaft cut to correct lenght.

T *VYYLJ[WV^LY[HRLVɈZWLLKPUKPJH[LK

T Fitting to tractor carried out: to three-point linkage

T Trial run carried out and no defects found.

T Functions explained during trial run.

T Pivoting in transporting and operating position explained.

T Information given re. optional extras.

T Absolute need to read the operating manual indicated.

Please check. X

According to the product liability please check the above mentioned items.

INSTRUCTIONS FOR

PRODUCT DELIVERY

In order to prove that the machine and the operating manual have been properly delivered, a confirmation is necessary.

For this purpose please do the following:

- sign the document A and send it to the company Pöttinger or via the internet to www.poettinger.at

- document B stays with the specialist factory delivering the machine.

- document C stays with the customer.

- 4 -

1200_GB-INHALT_877

TABLE OF CONTENTS

Table of contents

TABLE OF CONTENTS

CE sign ...................................................................... 5

Meaning of warning signs .......................................... 5

CONNECTING TO TRACTOR

Preparing the tractor .................................................. 6

Preparing the implement ............................................ 6

Track loosener (Optional equipment) ......................... 6

TRANSPORT POSITION -

WORKING POSITION

Conversion from working to transport position........... 7

Driving on public roads .............................................. 7

Conversion from transport to working position........... 8

Parking in the open .................................................... 8

Garaging the implement ............................................ 8

Before uncoupling the hydraulic hoses ...................... 8

Take care when turning on slopes! ............................ 9

OPERATION

Road drive lighting ................................................... 10

Check before putting into operation ......................... 10

Manual transmission ................................................ 10

Setting the working depth ........................................ 10

Scrapers .................................................................. 10

Setting the scrapers ..................................................11

Side plates ................................................................11

Ground adjustment: ..................................................11

Safety advice ........................................................... 12

OVERLOAD CUT-OUT

Cam clutch function (1600 Nm) ............................... 13

Cam clutch adjustment ............................................ 13

Dismantling the cam clutch ...................................... 13

MAINTENANCE AND REPAIR

Advice for general maintenance ...............................14

Winter storage ..........................................................14

Hydraulic unit ............................................................14

Important fitting information ......................................14

Tine change ............................................................. 15

Lubrication ............................................................... 15

Spur gear - angular gears ........................................ 15

Lubrication chart .......................................................17

TECHNICAL DATA

Technical data .......................................................... 19

Necessary connections............................................ 19

Optional equipment .................................................. 19

Position of Vehicle Identification Plate ..................... 20

The Defined Use of the Rotary Harrow .................... 20

SUPPLEMENT

Lubricants ................................................................ 27

Combination of tractor and mounted implement ...... 30

- 5 -

1200_GB-INHALT_877

TABLE OF CONTENTS GB

CE sign

The CE sign, which is affixed by the

manufacturer, indicates outwardly that

this machine conforms to the enginee-

ring guideline regulations and the other

relevant EU guidelines.

EU Declaration of Conformity

By signing the EU Declaration of Conformity, the manufac-

turer declares that the machine being brought into service

complies with all relevant safety and health requirements.

Observe

Safety

Points in

Supple-

ment A!

  

Meaning of warning signs

Danger - stay clear of rotating machine parts

Danger-flying objects; keep safe distance from the machine

as long as the engine is running.

Never reach into the crushing danger area as long as

parts may move.

Not step onto the machine when

PTO is connected and engine is

running.

- 6 -

0000-GB ANBAU_877

CONNECTING TO TRACTOR

Preparing the tractor

Ballast weight:

Observe Safety points in Supplement!

Lifting gear

- The left and right lifting struts (4) must be the same length.

Adjust using adjuster (3).

- If lifting struts (4) can be pinned at various positions on the lower

links, then select the back position (H). In doing this, the tractor’s

hydraulics will not be so greatly overloaded.

- Pin (2) upper link (1) in accordance with the manufacturer’s

specifications.

- Secure lower links with struts (5) so that attached implement cannot

swing out during transportation.

Preparing the implement

Mounting axle

Install correct mounting bar on tractor’s lifting gear which corresponds

to the connecting size (Category II or III). See Spare Parts List also.

Upper link

- Position upper link (1) so that the attachment point (P1) on the

implement during operation is somewhat higher than the attachment

point (P2) on the tractor.

Connect drive shaft

- Check drive shaft length and adapt if necessary before initial

operation.

See chapter "Drive Shaft" in Supplement B also.

Track loosener (Optional equipment)

Only use track loosener when working on ploughed ground!

6





- 7 -

0000-GB TRANSPORT_877

TRANSPORT POSITION -

WORKING POSITION

Conversion from working to transport position

Safety Precaution!

see supplement-A1 points 7.), 8c. - 8h.)

• Changing from working position to transport position

is only to be carried out on even, firm ground.

• Make sure that swivel area is free and that nobody

is standing in the danger area.

- heed the distance (17) to the rear window!

1. switch off the PTO drive shaft

2. raise implement using the tractor’s lifting gear (H1)

3. secure both packer rollers in the lowermost position

with bolts (15)

4. rise both rotary harrows into the transportation position

(T)

- use the appertaining double-action control valve for this

Security equipment

A security equipment is installed at the two swing cylinders. This

is always actively and prevents the sudden turning away of the

two rotary harrows if a hydraulic line becomes leaky or a hydraulic

hose is damaged.

The security equipment is not allowed to off or is

changed!

Important!

In the transport position (T), the machine cannot be

parked longer time.

- The casing bearing in the inner of the gear balk is filled with

transmission grease. This grease could flow out, the lubrication

would be no longer sufficient then

Driving on public roads

• Observe the official regulations of your country.

• Travelling on open roads may only be carried out as described

in chapter "Transport position".

• Protection devices must be in proper condition.

• Before travelling bring all swivelling parts into their correct positions

and secure against dangerous changes to position.

• Check that lighting functions before travelling.

• Important information can also be found in the supplement of this

operating manual.

TRANSPORT POSITION -

WORKING POSITION

- 8 -

0000-GB TRANSPORT_877

Conversion from transport to working position

• Make sure that swivel area is free and that nobody is standing in

the danger area.

Work steps

- see previous page,

however in reverse

order.

Hint

Turning away of the two rotary harrows into the working position

can take place only with one double acting hydraulic valve. The

security equipment (hydraulic barrier) is deactivated only by hydraulic

pressure.

Parking in the open

When parking in the open for

long periods of time, clean

plunger rods and then coat with

grease.

Garaging the implement

- Implement stops only in working position

- Park implement on firm and even ground.

- With soft underground use a stable base

- Pull support stand (18) out and secure with spring pin.

- Uncouple drive shaft from tractor.

- Remove upper link from implement.

- Uncouple the hydraulic lines from tractor.

FETT

TD 49/93/2

Before uncoupling the hydraulic hoses

• Move control valve (EW) to „lower“ position

This will release any possible residual pressure present in the

lines.

2-way-valve

A = closed

E = open

0000-GB HANGFAHRT_877 - 9 -

WORKING ON SLOPES

Take care when turning on slopes!

The tractor's travelling characteristics are influenced

by the weight (G) of the machine. This can lead to

dangerous situations, especially on slopes.

Danger of tipping occurs

• when the both machines are in a raised position

- The machine facing uphill is always raised first which results

in uneven weight distribution (G).

• when travelling in a curve with both machines raised

Safety advice

• Reduce speed in curves accordingly.

• It is better to travel in reverse on a slope than to carry out a risky

turning manoeuvre.

- 10 -

1600-GB OPERATION_877

OPERATION

Road drive lighting

Optionally, you can be delivered a lighting unit (14).

See spare parts list for individual parts.

Check before putting into operation

- Implement hitched in horizontal position.

- Upper link.

- Lower link (4) fastened laterally.

- Cardan shaft crosscut correctly.

- Rotor speed preselected according to Table.

Manual transmission

The rotor speed (215, 296, 393 min-1) shall be preselect-

ed function of the operation conditions and tractor power

according to Table.

Be advised!

• Danger of burns due to hot gear -

this instruction applies for all gears

on the machine

- Keep distance, wear protective

gloves

• Turn motor off before operating the

switch lever

Safety information

Danger - stay clear of rotating machine

parts

Caution! Keep a safe distance while motor

is running with connected PTO.

PTO drive shaft speed 1000 min-1 (U/min)

Note:

Use this speed only so as not to put

overload on the various driving parts on

the tractor and implement.

Setting the working depth

The working depth (T) of the rotary is determined by the

pivot arc of the attached roller.

Both pins left and right, pinned in the corresponding slot,

function as limit stops.

For safety reasons, the implement

must stand on the ground for setting

operations.

- Rotate and take out bolt.

- Insert pins left and right in the same slot

and secure again by rotating.

Scrapers

You set the scraper support by rotating both nuts (11) left

and right outside.

Check in advance whether the individual scrapers (10) are

at the same distance from the roller.

- 11 -

1600-GB OPERATION_877

OPERATION GB

Setting the scrapers

- Turn the roller and check the distance of the scrapers

(10).

- Loosen the hexagonal screw (SK) and set the scraper

correctly.

- Turn the roller again for control.

Side plates

The side boards (20) can be adjusted using the various

slotted holes. The position shall be adjusted to the working

depth.

Rear rail (optional equipment)

You can adjust the rear rail (31) height and thus adjust it

to the respective working depth.

In case of moist sticky soil you should set the rear rail in

highest position or unhitch it.

Ground adjustment:

By means of the ground adjustment the implement au-

tomatically adjusts to topological conditions, such as the

slope inclination.

852-15-02

Prior to every operation:

1. Check system pressure on the manometer (4): The

system pressure should have the factory setting or a

value corresponding to the maximum resistance you

selected. If this value is exceeded, increase system

pressure.

2. If necessary, set throttle response on the valve (1) and/

or the maximum resistance by means of the screw (2)

Increasing system pressure:

1. Open ball cock 3 and ball cock 5

2. Increase system pressure by means of tractor hydraulics

3. Close ball cock 3

Set the throttle response

The throttle response is set from factory.

Screw in the valve (1) - slower throttle response

Screw out the valve (1) - quicker throttle response

- 12 -

1600-GB OPERATION_877

OPERATION GB

Set the maximum pressure of ground tracking

The throttle response is set from factory at 40 bar. Setting

range up to maximum 200 bar.

The knurled screw may be screwed out to max. 75 mm.

Otherwise the ground tracking will stop functioning because

the system pressure is too low.

852-15-03

75 mm

max

Screw in the knurled screw (2) - more pressure

Screw out the knurled screw (2) - less pressure

Safety advice

• You should start the machine only under the

following conditions:

1. When both protective tubes (30a) are assembled.

2. When the rear rail (31) or a rear implement (cage

roller, packer roller, ...) is assembled.

3. When both side covers (20) are folded down and

the working depth is set accordingly.

• Keep away from the engine when running.

1. Keep people out of the danger zone as any foreign

bodies ejected by the mower could injure them.

  1

2. Special care is necessary on stony ground and near

roads and paths.

• Turn the machine off when lifting the PTO shaft.

- 13 -

0000-GB GWSICHERUNG_877

OVERLOAD CUT-OUT

Cam clutch function (1600 Nm)

The cam clutch switches the drive off when it becomes overloaded.

The switched off clutch can be switched on again by uncoupling the p.t.o.

drive.

Take note!

Sensible operation prevents frequent clutch response and preserves

against unnecessary wear and tear.

Cam clutch adjustment

The factory setting is 1600 Nm.

This corresponds to a setting of L = 128 mm.

Dismantling the cam clutch

- Only dismantle clutch when locking cam is engaged

(E).

- Note fitting position of locking cam (SN) when

dismantling.

- Remove spring bolt (F).

Take note!

Both compression springs on the spring bolt must be

equally tensioned firmly.

- 14 -

1501_GB-MAINTENANCE_877

MAINTENANCE AND REPAIR

Advice for general maintenance

Please observe the following information to keep the

implement in good condition even after long periods

of operation.

Safety advice

• Turn the motor off before carrying out any adjustment,

maintenance or repair work.

• Do not work under the implement without secure

support.

- Re-tighten all screws after the first hours of operation.

- Observe spur gear-angular gear maintenance

information.

- The spur gear in the rotor bar is maintenance free.

Cleaning of machine parts

! ! ! Be advised! ! !

Do not use a high pressure cleaner to clean

bearings and hydraulic parts.

- Danger of rusting !

- After cleaning, lubricate the machine according to the

lubrication chart and carry out a brief test run.

- Cleaning with too much pressure may damage the

paint.

Winter storage

- Clean implement thoroughly prior to winter storage.

- Park where protected from the weather.

- Change or top up gear oil.

- Protect exposed parts against rusting.

- Grease all lubrication points according to plan.

- Do not park the machine in a raised position.

Hydraulic unit

Caution: Danger of injury and infection!

Liquids discharging at high pressure may penetrate the

skin. If this happens seek immediate medical help!

After the first 10 hours of operation and every

50 hours of operation thereafter.

- Check hydraulic unit and lines for leaks and if necessary

re-tighten bolt connections.

Before initial operation

- Check hydraulic hoses for wear.

Replace any worn or damaged hydraulic hoses

immediately. The replacement hoses must meet the

manufacturer’s technical requirements.

Important fitting information

The bearing axles (F) must be aligned with the gearboxes.

- 15 -

1501_GB-MAINTENANCE_877

MAINTENANCE AND REPAIR GB

Lubrication

Cardan shaft

- Lubricate the cardan shaft every 40 hours of operation.

- Take the sliding profiles apart and lubricate well.

Lubrication points

- Lubricate every 30 hours of operation.

FETT

Spur gear - angular gears

- First oil change after 50 operating hours.

- Further oil changes after 500 operating hours.

Note:

• Change oil when at operating temperature.

The oil is too viscous when cold. Too much old oil

remains stuck to the gearwheels preventing the removal

of any suspended matter present in the gearbox.

Be advised: Danger of burning!

• hot gearing

• hot oil

- Check oil level before initial operation.

Check oil level

- Park the machine in horizontal position.

L = Ventilation screw

is unscrewed in order to pour in oil.

N = Level screw

The oil level is correct when the oil reaches this

screw.

A = Drain plug.

Tine change

Replace any damaged or worn rotor tines. Observe the

correct fitting position of each rotor tine (see Spare Parts

list).

before July 2014:

Secure both screws (SK) with Loctite 243 or another

equivalent product, then tighten with 290 Nm (29 kpm).

since July 2014:

Both screws (SK) must be glued with Omnifit M100, or

a similar product and tightened with 290 Nm (29 kpm).

- 16 -

1501_GB-MAINTENANCE_877

MAINTENANCE AND REPAIR GB

Manual transmission (centred)

Oil quantity: 6.5 litres of synthetic transmission oil PGLP

Angular gear (left and right)

Oil quantity: 4 litres of synthetic transmission oil PGLP

9900-ZENTRAL_LEGENDE-SCHMIERPLAN - 17 -

Schmierplan

h alle X Betriebsstunden

40 F alle 40 Fuhren

80 F alle 80 Fuhren

1 J 1 x jährlich

100 ha alle 100 Hektar

FETT FETT

= Anzahl der Schmiernippel

(IV) Siehe Anhang "Betriebsstoffe"

Liter Liter

* Variante

Siehe Anleitung des Herstellers

Smeerschema

h alle X bedrijfsuren

40 F alle 40 wagenladingen

80 F alle 80 wagenladingen

1 J 1 x jaarlijks

100 ha alle 100 hectaren

FETT VET

= Aantal smeernippels

(IV) Zie aanhangsel "Smeermiddelen"

Liter Liter

* Varianten

zie gebruiksaanwijzing van de fabrikant

Schema di lubrificazione

h ogni X ore di esercizio

40 F ogni 40 viaggi

80 F ogni 80 viaggi

1 J volta all'anno

100 ha ogni 100 ettari

FETT GRASSO

= Numero degli ingrassatori

(IV) vedi capitolo “materiali di esercizio”

Liter litri

* variante

vedi istruzioni del fabbricante

Plan de graissage

h Toutes les X heures de service

40 F Tous les 40 voyages

80 F Tous les 80 voyages

1 J 1 fois par an

100 ha tous les 100 hectares

FETT GRAISSE

= Nombre de graisseurs

(IV) Voir annexe "Lubrifiants"

Liter Litre

* Variante

Voir le guide du constructeur

Lubrication chart

h after every X hours operation

40 F all 40 loads

80 F all 80 loads

1 J once a year

100 ha every 100 hectares

FETT GREASE

= Number of grease nipples

(IV) see supplement "Lubrificants"

Liter Litre

* Variation

See manufacturer’s instructions

FETT

Esquema de lubricación

h Cada X horas de servicio

40 F Cada 40 viajes

80 F Cada 80 viajes

1 J 1 vez al año

100 ha Cada 100 hectáreas

FETT LUBRICANTE

= Número de boquillas de engrase

(IV) Véase anexo “Lubrificantes”

Liter Litros

* Variante

Véanse instrucciones del fabricante

Plano de lubrificação

h Em cada X horas de serviço

40 F Em cada 40 transportes

80 F Em cada 80 transportes

1 J 1x por ano

100 ha Em cada100 hectares

FETT Lubrificante

= Número dos bocais de lubrificação

(IV) Ver anexo ”Lubrificantes"

Liter Litro

* Variante

Ver instruções do fabricante

D GBF

- 18 -

0000 SCHMIERPLAN_873

1100-GB TECH. DATEN_877

- 19 -

TECHNICAL DATA

Optional equipment

Rear deflector

Track loosener (4 pieces)

Lighting set

Technical data

LION 6000

(Type 6000)

1,5 m

1,4 m

6,0 m

< 3 m

25 / 29 cm

199 kW (270 PS)

1000 min-1 (U/min)

2270 kg

3290 kg

<70 dB(A)

Necessary connections

• 1 double-action hydraulic connection

pressure min.: 160 bar

pressure max.: 210 bar

• 7-pole electric connection for lighting (12 Volt)

Subject to alterations due to technical

advancement without notice.

Length:

With packer roller

Cage drum roller

Spiral roller

Height (approx)

Working width

Transporting width

No. of rotors

Working depth/Tine length

Requisite power

max.

Drive r.p.m.

Weight – basic implement

Coupled with packer roller 500 mm

ø (approx)

Permanent sound emission level

LION 5000

(Type 5000)

1,5 m

1,4 m

5,0 m

< 3 m

25 / 32 cm

199 kW (270 PS)

1000 min-1 (U/min)

2090 kg

3200 kg

<70 dB(A)

Subject to alterations due to technical

advancement without notice.

Length:

With packer roller

Cage drum roller

Spiral roller

Height (approx)

Working width

Transporting width

No. of rotors

Working depth/Tine length

Requisite power

max.

Drive r.p.m.

Weight – basic implement

Coupled with packer roller 500 mm ø

(approx)

Permanent sound emission level

1100-GB TECH. DATEN_877

TECHNICAL DATA

- 20 -

The Defined Use of the Rotary Harrow

The "LION" Rotary Harrow is intended for normal use in agricultural work.

• To prepare the top layer of arable land for sowing afterwards.

Any other uses are regarded as not included in this definition. The manufacturer takes no responsibility for any resulting damage which

occurs henceforth.

The risk is carried solely be the user.

• The keeping of operating, service and maintenance requirements layed down by the manufacturer also come under the heading of „defined

use“.

Position of Vehicle Identification Plate

The chassis number is engraved on the name plate illustrated on the

left. Warranty claims, enquiries and spare parts orders cannot be made

without quoting the chassis number.

Please enter the number on the title page of the Operating Instructions

immediately on taking delivery of the vehicle/equipment.

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Pottinger LION 5000 Operating instructions

Brand: Pottinger

Model: LION 5000

Type: Operating instructions

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Pottinger LION 5000 Operating instructions

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Pottinger LION 5000 Operating instructions

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