aFe Power 49-48056-B Installation guide

  • Hello! I've reviewed the installation instructions for the Rebel Series Exhaust System for the Jeep Wrangler (JK). This document provides detailed steps for installing the system, including the specific parts for 2-door and 4-door models. It also mentions the use of 409 stainless steel and highlights important safety precautions. I'm ready to answer any questions you have about the installation process or the components in the document.
  • What Jeep models are compatible with this exhaust system?
    Is there a difference in installation between 2-door and 4-door models?
    What material is the exhaust system made of?
Step 1: Remove your stock exhaust up to the catalytic converters. Remove the (X2) middle bolts on the tow hitch.
Step 2: For 4 door Jeeps install the 22" extension tube first using the provided 2.5" band clamp. For 2 door jeeps install the muffler
assembly using the provided 2.5" band clamp.
Step 3: Install hanger bracket 05-46163/ 05-46117 using the provided isolation mount 05-46050 and bolts 03-50209.
(See Figure A for reference.)
Step 4: Install the over axle tailpipe using the provided 2.5" band clamps and OE hanger mount locations.
Step 5: Install hanger bracket 05-46152 using the provided nuts, Bolts, and isolation mount. (See Figure “B” for reference.)
Step 6: Install tips, Adjust the exhaust system and tighten all clamps and hardware starting from the front and working your way back.
Step 7: Congratulations your install is now complete it is recommended to re-check and tighten all clamps and hardware 50-100 miles
after installing.
INSTALLATION INSTRUCTIONS
MAKE: Jeep
MODEL: Wrangler (JK)
YEAR: 2007-2017
ENGINE: V6-3.6L/3.8L (2/4 Door)
Cat-Back
409 Stainless Steel
49-48056-B (Black Tips)
49-48056-P (Polished Tips)
NOTES:
• aFe recommends that the tailpipe be at least 1/2"-1" away from any body panels to avoid heat related body damage. Tighten and secure.
• It is normal for your exhaust system to emit smoke for the first few minutes upon initial start-up.
Caution: Allow time for your vehicle to cool down prior to installation. When working on or under your vehicle proceed with caution. Exhaust systems reach high
temperatures and may cause serious burns. Wear protective safety equipment; eye goggles and gloves to ensure a safe installation. aFe recommends professional
installation on our products. 06-86177
Updated: April, 2017
Band Clamp 2.5"
05-41061
ebel
SERIES EXHAUST
Caution: Allow time for your vehicle to cool down prior to installation. When working on or under your vehicle proceed with caution.
Exhaust systems reach high temperatures and may cause serious burns. Wear protective safety equipment; eye goggles and gloves to
ensure a safe installation.
Hanger, Bracket
05-46152
Isolation Mount
05-46054
(Figure A.)
Band Clamp 2.5"
05-41061
Muffler Assembly
05-144081
Extension Tube 22"
(4 Dr Only)
05-144088
Over-Axle
05-144137
(x2) 304 SS Exhaust Tips
49T30452-B09/P09
49T30451-B09/P09
Bolt on Bracket
05-46177
Hanger Bracket
05-46163
(x4) Screw Flanged Hex Cap
03-50209
(x2) Nuts
03-50208
Isolation Mount
05-46050
Band Clamp 2.5"
05-41061
(Figure B.)
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