Kistler 6189ASP Quick start guide

Brand: Kistler

Model: 6189ASP

Type: Quick start guide

This manual is also suitable for

6189AG

3. Hole

3.1 Unmachined sensor

For use in flat cavity wall with sensor fitted at right angles to

cavity

• Hole and thread must be free of debris and shavings

Quick Start Installation

2,5 mm cavity pressure and temperature sensor

Type 6189A… (–6,5 pC/bar, 2 000 bar, 200 °C)

(thermocouple Type K)

1. General notes

• Sensor ø2,5 mm may not be machined

• Front of sensor must be clean and without notches

• Only use recommended installation accessories

• Do not use cable to pull sensor out of hole

6189A_002-434e-11.17

Content

Front page: Machining the mold

1. General notes

2. Important areas of sensor hole

3. Hole

3.1 Unmachined sensor

3.2 Cavity-matched sensor

4. Cable channeling and connector

4.1 Single-wire cable technology

Rear page: Sensor installation, service and repair

5. Installing sensor

6. Installing cable and connector

6.1 Single-wire technology

7. Installing identification plate

8. Functional test

9. Service and repair

Foreword

Information in this document is subject to change without

notice. Kistler reserves the right to change or improve its

products and make changes in the content without obliga-

tion to notify any person or organization of such changes or

improvements.

Group products are protected by various intellectual property

rights. For more details visit www.kistler.com.

1. Sensor contact surface must be flat and perpendicular

2. H7 hole to center sensor

3. Chamfer protects O-ring during installation

4. Not to be used to center sensor

5. Sharp edges reduce witness mark on part

3.1.1 Sensor with spacer sleeve Type 6464A3

EDM, mill or precision grind H7 hole in hardened tool steel.

Check centering and alignment. Use checking tool 3.050.243

(included accessory) and if necessary, use as lapping tool.

2. Important areas of sensor hole

Be aware of the following important areas of the bore:

3.2 Hole for cavity-wall matched sensor

This sensor has a thermocouple welded into the front face.

The sensor cannot be machined to match the cavity wall.

• Sensor CANNOT be machined

4. Cable channeling and connector

• Install cables in channels to simplify mould assembly

• Do not route cables next to hot runner cartridge

• Chamfer all sharp edges

• Cover open channels/slots

4.1 Single-wire technique

The single-wire technique uses the tool steel of which the mould

is made to ensure an electrical shielding of the sensor signal.

Thus the wiring can be run through drilled holes or channels.

• Single-wire cable must be completely enclosed in

the mold

• Single-wire cable may not be run together with

power cables

4.1.1 Single-wire connector Type 1839 and temperature con-

nector

A sensor supplied with assembled connectors is run in a chan-

nel with a recess for mounting plate.

• Ensure radii are machined in channels

• Cover open channels to prevent cable damage

4.1.2 Multichannel single-wire connectors and tempe ra ture

amplifier

When using multiple Sensors Type 6189AG the Multi-

channel connectors type 1722A4... and 1722A8...

can be used for the pressure signal. For the temperature

signals should the Multi-channel temperature amplifier Type

2205A... be used.

To strip only a minimum length of the cable of the sensor

6189AG the connectors Type 1722A... and 2205A... should

be placed in close proximity. Frontplate Type 5700A25 can be

used for the combined installation of 1722A4... and 2205A...

• Cover open channels to prevent cable damage

• Check hole with tool 3.050.243

5. Installing sensor

• Ensure all sensor hole and threads are clean

• A chamfered cable channel or cable hole prevents

damaged cables

• Check hole with tool 3.050.243 (included accessory)

8. Functional test

On completion of mold assembly, test sensor insulation and

sensitivity.

• Ensure that connector is dry

• Use cleaning spray Type 1003

8.1 Insulation test

Use insulation tester Type 5495 to check sensor insulation.

Resistance >1013 Ω.

8.2 Sensor functional check

Test the sensitivity of the installed sensor using Test Set Type

5495.

Approx. measured value: ±8 % of sensitivity as stated cali-

bration sheet or identification plate.

9. Service and repair

Piezoelectric pressure sensors are maintenance-free. Insulation

and sensitivity of the installed sensor should, however, be

checked after each molding run.

• Ensure that connector is dry

• Cover sensor hole during cleaning

• Use cleaning spray Type 1003

9.1 Insulation test

See chapter 8.1.

9.2 Sensor functional check

See chapter 8.2.

9.3 Removing sensor

Remove sensor with extraction tool Type 1358A or use a flat

ejector pin to press on the sensor front.

• Do not use a hammer on the sensor front

• Do not use a sharp center punch

9.4 Cable repair

Damaged cables cannot be repaired. Replacement cable can

be mounted in the Kistler factory.

9.5 Repairs at Kistler

Factory repairs at Kistler are arranged by the local sales office.

Information: www.kistler.com

9.6 Disposal instructions for electrical and electronic

equipment

Do not discard old electronic instruments

in municipal trash. For disposal at end of

life, please return this product to an autho-

rized local electronic waste disposal service

or contact the nearest Kistler Instrument

sales office for return instructions.

5.1 Sensor installation with spacer sleeve Type 6464A3

Install sensor into hole with extraction tool Type 1358A or

directly with spacer sleeve.

5.1.1 Machining spacer sleeve

Cut spacer sleeve so that it has an overlength of 2 … 3 mm.

Place sensor and sleeve into hole and determine exact length,

ensuring a clearance of 0,01 … 0,03 mm. Sleeve must be

ground so the end is square and planar. Remove any burrs.

For multi-cavity applications each spacer sleeve should be

numbered and allocated to a sensor.

5.1.2 Spacer sleeve and retaining plate

Install sensor and spacer sleeve. Ensure a clearance of 0,01 …

0,03 mm.

Sensor may not be preloaded when assembling the mold.

• Do not preload sensor

• Use extraction tool Type 1358A to install sensor

• For multi-cavity applications each spacer sleeve

should be numbered

Kistler Group

Eulachstrasse 22

8408 Winterthur, Switzerland

Tel. +41 52 224 11 11

Fax +41 52 224 14 14

info@kistler.com www.kistler.com

6.1.1 Cut/grip connection

Cut the single-wire cable to length and do not strip the

insulation. Loosen the knurled connector by hand without

removing the rear section.

When using the temperature amplifier Type 2205A... strip

thermocouple cables. Attach green cable (+) to terminal and

white cable to (–) terminal.

Installation of connector Type 1839 and mounting plate

Installation of multichannel connector Type 1722A4... and

temperature amplifier Type 2205A...

This installation is for sensor Type 6189AG only: A typical

installation uses up to 4 sensors.

Assemble 4-channel connector and temperature amplifier in

adapter plate Type 5700A25 and then install in the recess.

6.1.2 Installing single-wire connector and temperature con-

nector with Mounting Plate

Install connector and mounting plate in recess. Attach cap

using one of the screws. Place caps on open connectors.

• Take care not to damage the gray single-wire cable

when stripping the green sensor cable sheath

• Use sheath stripper Type 1367 to remove green

sheathing

• Refer to Instruction leaflet 002-450

6. Cable and connector installation

• Check again that edges of cable duct are chamfered

• Use a metal plate to cover open channels

• Attach cap and place on connector

6.1 Single-wire technique

• Cables of p/T Sensors consist of one single-wire

cable for pressure and two thermocouple braids

• Single-wire cable must be completely enclosed in

the mould

• Single-wire cable may not be ducted together with

power cables

• Ensure that all contact surfaces and threads are clean

and dry

7. Installing identification plate

Rivet plate to side of mold or fit with four M2,5 screws.

p + T Sensor

Type 6189A0,4

SN 1234567

Sensitivity -6,5 pC/bar

Measuring range 2000 bar

Thermocouple Type K

Kistler Instrumente AG

Winterthur Switzerland

Made in Switzerland

__________________

_______________

_________________________

____________ ___ ___

Kistler Instrumente AG

Winterthur Switzerland

Made in Switzerland

Zeile 1

Zeile 3 Zeile 4

Zeile 6 Zeile 7

Zeile 2 Zeile 5

Zeile 8

Beschriftungsbeispiele:

Schriftart: Helvmed

Schrifthöhe: 1,8mm

Text Laserbeschriftet

äquivalente Schriftart (z.B. Arial) zulässig

Kistler Instrumente AG

Winterthur Switzerland

Made in Switzerland

Force Sensor

Type 9223A0,2

SN 1234567

Sensitivity -4,3 pC/N

Measuring range bar

Measuring pin

Kistler Instrumente AG

Winterthur Switzerland

Made in Switzerland

Pressure Sensor

Type 6183CCGQ100

SN 1234567

Sensitivity -2,273 pC/bar

Measuring range 2000 bar

ohne Einheitsempfindlichkeit

Pressure Sensor

Type 6157BAE

SN 1234567

Sensitivity -9,4 pC/bar

Measuring range 2000 bar

Kistler Instrumente AG

Winterthur Switzerland

Made in Switzerland

mit Einheitsempfindlichkeit -9,4 pC/bar

Typenschild 75x25x0,5 mit Beschriftung

1 / 1

1:1

measure. analyze. innovate.

Erstmals verwendet

Erste Proj.-Nr.

Werkstoff

Änderung

Datum

Massstab

Ersatz für

Kopie Datum

100010525 27.01.2016

gez.

gepr.

ges.

26.01.2016

Beo

27.01.2016

Hoh

27.01.2016

100.239.050

Zeichnungs-Nr.

Material-Nr.

KIWAG-SWX_A4h

Ver.

Bl.

9223A__

551456213.0255

55147987

interne und externe Fertigung

Das Urheberrecht an dieser Zeichnung, die dem Empfänger

persönlich anvertraut wird, verbleibt unserer Firma.

Ohne unsere schriftliche Genehmigung darf die Zeichnung

weder kopiert noch vervielfältigt, noch an Drittpersonen

mitgeteilt oder zugänglich gemacht werden.

27.01.2016

100.239.050 - c - YDI - Mat.-Zeichnung - interne und externe Fertigung - Freigegeben --- 55147987 --- 14-Sep-2017 09:48 (CET) - [email protected]

Kistler 6189ASP Quick start guide

Brand: Kistler

Model: 6189ASP

Type: Quick start guide

This manual is also suitable for

6189AG

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Kistler 6189ASP Quick start guide

This manual is also suitable for

Kistler 6189ASP Quick start guide

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