COPYRIGHT © OCTOBER, 2013 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in Taiwan
#16083DM
Introduction
Installation
The model W1706 bandsaw comes with
3
⁄8"
eccentrics (Part # X1706129A) installed behind
the guide bearings. An additional set of
1
⁄4"
eccentrics (Part # X1706129) have been included
for easier guide bearing adjustments with
1
⁄8"
bandsaw blades.
The reduced projection of the
1
⁄4" eccentrics
provides more space for guide bearing
adjustments with
1
⁄8" blades, helping ensure
blade support bearings will not damage the
blade tooth set.
1. DISCONNECT MACHINE FROM POWER!
2. Put on heavy leather gloves and open
wheel covers. Remove blade as described
in owner's manual.
3. Remove guide-bearing cap screws and guide
bearings (see Figure 1).
Figure 1. Blade support assembly.
Guide Shaft Bracket
Cap Screw
Eccentrics
Guide
Bearing
Guide-Bearing
Cap Screw
Model W1706
***IMPORTANT UPDATE***
Applies to Models Mfg. Since 10/13
and Owner's Manual Revised March, 2010
Phone #: (360) 734-3482 • Tech Support: tech-support@shopfox.biz • Web: www.shopfox.biz
READ THIS FIRST
4. Loosen cap screw on guide shaft bracket
1
⁄2
turn.
5. Remove
3
⁄8" eccentrics from guide shaft
bracket, and replace with
1
⁄4" eccentrics.
6. Retighten cap screw on guide shaft bracket.
7. Re-install guide bearings and guide-bearing
cap screws.
8. Install
1
⁄8" blade as described in owner's
manual.
9. Close wheel covers.
10. Adjust upper and lower guide bearings and
support bearings as decribed in owner's
manual.
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 3/13)
MODEL W1706
14" BANDSAW
Phone: (360) 734-3482 • Online Technical Support: [email protected]
COPYRIGHT © JUNE, 2004 BY WOODSTOCK INTERNATIONAL, INC., REVISED APRIL, 2013 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#6167CR Printed in Taiwan
177335
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre-
hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property
damage from negligence, improper training, machine modifications or
misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State of
California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip-
ment, such as those dust masks that are specially designed to filter
out microscopic particles.
SET UPELECTRICAL MAINTENANCE
SERVICE PARTS
OPERATIONS
SAFETYINTRODUCTION
USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!
Contents
INTRODUCTION .....................................2
Woodstock Technical Support .................. 2
Specifications ..................................... 2
SAFETY ...............................................4
Standard Machinery Safety Instructions ...... 4
Additional Safety for Bandsaws ................ 6
POWER SUPPLY .....................................7
Circuit Requirements ............................ 7
Grounding Requirements ........................ 8
Extension Cords .................................. 8
SETUP ................................................9
Unpacking ......................................... 9
Inventory .......................................... 9
Machine Placement ............................ 10
Cleaning Machine ............................... 10
Setup Procedures ............................... 11
Assembly ......................................... 11
Dust Collection ................................. 13
Blade Tracking .................................. 14
Power Connection .............................. 15
Test Run .......................................... 16
Additional Adjustments ....................... 16
Tensioning Blade ............................... 17
Adjusting Positive Stop ........................ 18
Aligning Table ................................... 19
Aligning Miter Gauge Body .................... 20
Adjusting Fence ................................ 21
Adjusting Blade Support Bearings ........... 22
Adjusting Blade Guide Bearings .............. 24
OPERATIONS....................................... 26
General .......................................... 26
Operation Overview ........................... 27
Disabling & Locking Switch ................... 27
Basic Controls ................................... 28
Cutting Overview ............................... 29
Workpiece Inspection .......................... 29
Basic Cutting Tips .............................. 30
Table Tilt ........................................ 31
Adjusting Guide Post .......................... 31
Ripping ........................................... 32
Crosscutting ..................................... 33
Resawing ......................................... 34
Cutting Curves .................................. 35
Stacked Cuts .................................... 35
Blade Speed ..................................... 36
Blade Information .............................. 37
Blade Changes .................................. 39
ACCESSORIES ...................................... 40
Bandsaw Accessories ........................... 40
MAINTENANCE .................................... 41
General .......................................... 41
Cleaning ......................................... 41
Protecting Table ................................ 41
Lubrication ...................................... 41
SERVICE ............................................ 42
General .......................................... 42
Redressing Rubber Tires ....................... 42
Belt Service ..................................... 43
Shimming Table ................................. 45
Blade Lead ...................................... 46
Aligning Wheels ................................. 47
Electrical Safety Instructions ................. 50
Wiring Diagram ................................. 51
Troubleshooting ................................. 52
PARTS .............................................. 53
Cabinet Stand ................................... 53
Body .............................................. 55
Fence & Miter Gauge .......................... 57
WARRANTY ........................................ 61
-2-
Model W1706 (Mfg. Since 3/13)
INTRODUCTION
Woodstock Technical Support
This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
INTRODUCTION
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.
If you have comments about this manual, please contact us at:
Woodstock International, Inc.
Attn: Technical Documentation Manager
P.O. Box 2309
Bellingham, WA 98227
Email: manuals@woodstockint.com
Specifications
Motor Size ...............................................
1 HP, 110V/220V, 11/5.5A, Single-Phase
Motor Speed ...................................................................................
1,720 RPM
Power Transfer ........................................................... Multi-Groove Belt Drive
Max. Cutting Width ............................................................................13
1
⁄2''
Max. Cutting Height ............................................................................... 6''
Table Size ............................................................................. 14'' W x 14" D
Footprint ........................................................................... 18'' W x 15
1
⁄2" D
Overall Height.....................................................................................73"
Table Height ....................................................................................... 43"
Table Angles (Maximum) .......................................................45°right / 10°left
Blade Speeds .................................................................. 1800 and 3100 FPM
Blade Size Range ........................................................................
1
⁄8" to
3
⁄4"
Blade Length ........................................................................ 92
1
⁄2" to 93
1
⁄2"
Bearings ..................................................Permanently-Lubricated Ball Bearings
Power Control .......................................................Push Button ON/OFF Switch
Net Weight ................................................................................... 242 lbs.
-3-
Model W1706 (Mfg. Since 3/13)
INTRODUCTION
Controls and Features
Refer to Figures 1–2 and the descriptions below to
better understand the controls and features of the
Model W1706.
A. Blade Quick-Release Lever: Quickly releases
or engages blade tension for blade changes.
B. Blade Tracking Knob: Adjusts and locks the
blade tracking.
C. Table Stop: Allows for returning the table to
0° quickly and accurately.
D. Trunnion Lock Knob: Locks the table in any
tilted position from 45° right to 10° left.
E. Upper Blade Guides: Provides low-friction
support and extended blade life.
F. Blade Guide Lock Knob: Locks the upper
blade guides in place.
G. Guide Post Elevation Handwheel: Moves the
blade guides quickly to the desired height.
H. Blade Tension Knob: Tensions the blade in
gradual increments.
I. Miter Gauge: Provides support for angle cuts.
J. Fence Rails: Front and rear fence rails
provide stable support for the fence.
K. Storage Cabinet: Offers convenient storage
for bandsaw related items.
L. Locking Fence: Provides support when
cutting long workpieces.
M. ON/OFF Buttons: Toggles power ON and OFF
to the motor, and can be locked for safety.
Figure 2. Bandsaw front view.
J
K
L
I
H
M
Figure 1. Bandsaw rear view.
A
B
E
F
C
D
G
-4-
Model W1706 (Mfg. Since 3/13)
SAFETY
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
This symbol is used to alert the user to useful information about
proper operation of the equipment or a situation that may cause
damage to the machinery.
NOTICE
SAFETY
OWNER’S MANUAL.
Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY.
Untrained operators
have a higher risk of being hurt or killed. Only
allow trained/supervised people to use this
machine. When machine is not being used,
disconnect power, remove switch keys, or
lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
DANGEROUS ENVIRONMENTS.
Do not use
machinery in areas that are wet, cluttered,
or have poor lighting. Operating machinery
in these areas greatly increases the risk of
accidents and injury.
MENTAL ALERTNESS REQUIRED.
Full mental
alertness is required for safe operation of
machinery. Never operate under the influence
of drugs or alcohol, when tired, or when
distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can
be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow an
electrician or qualified service personnel to
do electrical installation or repair work, and
always disconnect power before accessing or
exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect
machine from power supply BEFORE making
adjustments, changing tooling, or servicing
machine. This eliminates the risk of injury
from unintended startup or contact with live
electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
Standard Machinery Safety Instructions
For Your Own Safety,
Read Manual Before Operating Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance of the
safety messages. The progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident prevention mea-
sures—this responsibility is ultimately up to the operator!
SAFETY
Standard Machinery Safety Instructions
-5-
Model W1706 (Mfg. Since 3/13)
SAFETY
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips, which could cause loss
of workpiece control.
HAZARDOUS
DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
HEARING PROTECTION.
Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
REMOVE ADJUSTING TOOLS.
Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys,
wrenches, or any other tools on machine.
Always verify removal before starting!
INTENDED USAGE.
Only use machine for its
intended purpose—never make modifications
without prior approval from Woodstock
International. Modifying machine or using
it differently than intended will void the
warranty and may result in malfunction or
mechanical failure that leads to serious
personal injury or death!
AWKWARD POSITIONS.
Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
CHILDREN & BYSTANDERS.
Keep children and
bystanders at a safe distance from the work
area. Stop using machine if they become a
distraction.
GUARDS & COVERS.
Guards and covers reduce
accidental contact with moving parts or flying
debris—make sure they are properly installed,
undamaged, and working correctly.
FORCING MACHINERY. Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury may
occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during
operation greatly increases risk of injury or
loss of control. Before starting, verify machine
is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase risk of serious injury.
UNATTENDED OPERATION. To reduce the risk
of accidental injury, turn machine OFF and
ensure all moving parts completely stop
before walking away. Never leave machine
running while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. A
machine that is improperly maintained could
malfunction, leading to serious personal injury
or death.
CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect
safe operation. Immediately repair or replace
damaged or mis-adjusted parts before
operating machine.
MAINTAIN POWER CORDS. When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside, resulting
in a short. Do not handle cord/plug with wet
hands. Avoid cord damage by keeping it away
from heated surfaces, high traffic areas, harsh
chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the
intended operation, stop using the machine!
Contact Technical Support at (360) 734-3482.
-6-
Model W1706 (Mfg. Since 3/13)
SAFETY
Additional Safety for Bandsaws
READ and understand this
entire manual before using
this machine. Serious per-
sonal injury may occur
if safety and operational
information is not under-
stood and followed. DO
NOT risk your safety by
not reading!
BLADE CONDITION. Do not operate with dull, cracked or badly worn blade. Dull blades require more
effort to perform the cut and increase the risk of kickback. Inspect blades for cracks and missing
teeth before each use.
HAND PLACEMENT. Never position fingers or hands in line with the blade. If the workpiece or your
hands slip, serious personal injury could occur.
BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure the blade teeth
face down toward the table and the blade is properly tensioned and tracked before operating.
SMALL WORKPIECE HANDLING. If your hands slip while holding small workpieces with your fingers
during a cut, serious personal injury could occur. Always support/feed the workpiece with push
sticks, jig, vise, or some type of clamping fixture.
BLADE SPEED. Moving the workpiece against a blade that is not at full speed could cause the blade to
grab the workpiece and draw the operator's hands into the blade. Always allow the blade to come
to full speed before starting the cut.
CUTTING TECHNIQUES. Plan your operation so the blade always cuts to the outside of the workpiece.
DO NOT back the workpiece away from the blade while the saw is running, which could cause
kickback and personal injuries. If you need to back the workpiece out, turn the bandsaw OFF and
wait for the blade to come to a complete stop. DO NOT twist or put excessive stress on the blade
that could damage it.
FEED RATE. To avoid the risk of the workpiece slipping and causing operator injury, always feed stock
evenly and smoothly. DO NOT force or twist the blade while cutting, especially when sawing small
curves.
WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products,
and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone,
tile, etc.
BLADE CONTROL. To avoid serious personal injury, DO NOT attempt to stop or slow the blade with your
hand or the workpiece. Allow the blade to stop on its own.
USE this and other machinery with caution
and respect. Always consider safety first,
as it applies to your individual working
conditions. No list of safety guidelines can
be complete—every shop environment is
different. Failure to follow guidelines could
result in serious personal injury, damage
to equipment or poor work results.
-7-
Model W1706 (Mfg. Since 3/13)
ELECTRICAL
POWER SUPPLY
The machine must be properly set up
before it is safe to operate. DO NOT
connect this machine to the power
source until instructed to do so in the
"Test Run" portion of this manual.
DO NOT work on your electrical system
if you are unsure about electrical codes
and wiring! Seek assistance from a
qualified electrician. Ignoring this
warning can cause electrocution, fire,
or machine damage.
Circuit Requirements
This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if
an adequate power supply circuit is available for this
machine. If a correct circuit is not available, you must
have a qualified electrician install one before you can
operate the machine.
A power supply circuit includes all electrical equipment
between the main breaker box or fuse panel in your
building and the incoming power connections at the
machine. The power supply circuit used for this machine
must be sized to safely handle the full-load current drawn
from the machine for an extended period of time.
Circuit Requirements for 110V (Prewired)
This machine is prewired to operate on a 110V power
supply circuit that has a verified ground and meets the
following requirements:
Circuit Type ............... 110V/120V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 5-15
Circuit Requirements for 220V
This machine can be converted to operate on a 220V
power supply. To do this, the motor will need to be
rewired and a new plug installed on the power cord;
refer to the Wiring Diagram on Page 51 for details. The
intended 220V circuit must have a verified ground and
meet the requirements that follow:
Circuit Type ...............220V/240V, 60 Hz, Single-Phase
Circuit Size ............................................. 15 Amps
Plug/Receptacle .................................... NEMA 6-15
Full-Load Current Rating
The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 110V .................. 11 Amps
Full-Load Current Rating at 220V ................. 5.5 Amps
For your own safety and protection
of property, consult a qualified
electrician if you are unsure about
wiring practices or electrical codes in
your area.
NOTICE
The circuit requirements listed in this
manual apply to a dedicated circuit—
where only one machine will be
running at a time. If this machine will
be connected to a shared circuit where
multiple machines will be running at
the same time, consult a qualified
electrician to ensure that the circuit is
properly sized for safe operation.
-8-
Model W1706 (Mfg. Since 3/13)
ELECTRICAL
Grounding Requirements
Extension Cords
In the event of certain types of malfunctions or
breakdowns, grounding provides a path of least resistance
for electric current to travel— in order to reduce the risk
of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment-
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one.
Grounding Prong
Current Carrying Prongs
6-15 PLUG
GROUNDED
6-15 RECEPTACLE
220V
Figure 4. NEMA 6-15 plug & receptacle.
Grounding Prong
Neutral Hot
5-15 PLUG
GROUNDED
5-15 RECEPTACLE
110V
Figure 3. NEMA 5-15 plug & receptacle.
When converting this machine to 220V operation, you
must properly install a NEM A 6-15 grounding plug. The
plug must only be inserted into a matching receptacle
(see Figure 4) that is properly installed and grounded in
accordance with local codes and ordinances.
For 220V Connection (Must Be Rewired)
A NEMA 5-15 plug has a grounding prong that must be
attached to the equipment-grounding wire inside the
included power cord. The plug must only be inserted
into a matching receptacle (see Figure 3) that is properly
installed and grounded in accordance with all local codes
and ordinances.
For 110V Connection (Prewired)
The machine must be properly set up
before it is safe to operate. DO NOT
connect to the power source until
instructed to do so later this manual.
We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
Minimum Gauge Size .................................. 14 AWG
Maximum Length (Shorter is Better) ..................50 ft.
DO NOT modify the provided plug or
use an adapter if the plug will not fit
your receptacle. If the machine must be
reconnected for use on a different type
of electric circuit, the reconnection
should be made by qualified service
personnel; and after reconnection,
the machine must comply with all local
codes and ordinances.
-9-
Model W1706 (Mfg. Since 3/13)
SETUP
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
Unpacking
SETUP
The following is a description of the main components
shipped with the Model W1706. Lay the components out
to inventory them.
Note: If you can't find an item on this list, check the
mounting location on the machine or examine the
packaging materials carefully. Occasionally we pre-install
certain components for safer shipping.
Inventory (Figures 5–6) Qty
A. Table .........................................................1
B. Saw Blade 6TPI x
3
⁄8" x 93
1
⁄2" ...........................1
C. Cabinet Stand ..............................................1
D. Bandsaw Body ..............................................2
E. Trunnion Base ..............................................1
F. Front Fence Rail ...........................................1
G. Rear Fence Rail ............................................1
H. Hardware Bag:
— Small Table Insert .......................................1
— Large Table Insert .......................................1
— Hex Bolts
5
⁄16"-18 x 1
1
⁄2" (Bandsaw Body) ...........4
— Hex Nuts
5
⁄16"-18 (Bandsaw Body) ....................4
— Lock Washers
5
⁄16" (Bandsaw Body) ...................4
— Flat Washers
5
⁄16" (Bandsaw Body) ...................4
— Hex Bolts
5
⁄8"-18 x 1
1
⁄4" (Trunnion Base) ............2
— Lock Washers
5
⁄8" (Trunnion Base) ....................2
— Cap Screws
1
⁄4"-20 x
5
⁄8" (Fence Rail)................2
— Hex Bolts
1
⁄4"-20 x
3
⁄4" (Fence Rail) ..................2
— Flat Washers
1
⁄4" ........................................2
— Combo Wrench 10 x 12mm ............................1
— Hex Wrench 5mm .......................................1
I. Miter Gauge Assembly ....................................1
J. Fence Assembly ............................................1
K. Trunnion Lock Knobs ......................................2
Inventory
Figure 5. Inventory A–D.
A
D
B
C
Figure 6. Inventory E–K.
E
F
G
I
H
J
K
-10-
Model W1706 (Mfg. Since 3/13)
SETUP
• Floor Load: This machine distributes a
heavy load in a small footprint. Some
residential floors may require additional
bracing to support both machine and
operator.
• Working Clearances: Consider existing and
anticipated needs, size of material to be
processed through the machine, and space
for auxiliary stands, work tables or other
machinery when establishing a location for
your bandsaw.
• Lighting: Lighting should be bright enough
to eliminate shadow and prevent eye strain.
• Electrical: Electrical circuits must be
dedicated or large enough to handle
amperage requirements. Outlets must be
located near each machine, so power or
extension cords are clear of high-traffic
areas. Follow local electrical codes for
proper installation of new lighting, outlets,
or circuits.
MAKE your shop “child
safe.” Ensure that your
workplace is inaccessible
to children by closing and
locking all entrances when
you are away. NEVER allow
untrained visitors in your
shop when assembling,
adjusting or operating
equipment.
Cleaning Machine
The table and other unpainted parts of your
bandsaw are coated with a waxy grease that
protects them from corrosion during shipment.
Clean this grease off with a solvent cleaner or
citrus-based degreaser. DO NOT use chlorine-
based solvents such as brake parts cleaner or
acetone—if you happen to splash some onto a
painted surface, you will ruin the finish.
Machine Placement
USE helpers or power
lifting equipment to lift
this Bandsaw. Otherwise,
serious personal injury
may occur.
NEVER clean with gasoline
or other petroleum-
based solvents. Most have
low flash points, which
make them extremely
flammable. A risk of
explosion and burning
exists if these products
are used. Serious personal
injury may occur if this
warning is ignored!
ALWAYS work in well-
ventilated areas far from
possible ignition sources
when using solvents to
clean machinery. Many
solvents are toxic when
inhaled or ingested. Use
care when disposing
of waste rags and
towels to be sure they
DO NOT create fire or
environmental hazards.
-11-
Model W1706 (Mfg. Since 3/13)
SETUP
The assembly procedure consists of attaching the bandsaw
body to the cabinet stand, installing the trunnion base
and table, and attaching the fence rails to the table.
To assemble the bandsaw, do these steps:
1. Place the cabinet stand in the working location.
— If you plan to mount the bandsaw on a mobile
base, put the stand on it now and secure the
mobile base so that it cannot move for the
remainder of the setup.
2. With the help of another person, carefully place the
bandsaw body on the cabinet stand and align the
mounting holes (see Figure 7).
3. Secure the bandsaw body to the cabinet with (4)
5
⁄16"-18 x 1
1
⁄2" hex bolts,
5
⁄16" lock washers,
5
⁄16" flat
washers, and
5
⁄16-18 hex nuts.
The trunnion base supports the table and enables it
to be tilted at any angle from 45° right to 10° left.
4. Position the trunnion base on the bandsaw body as
shown in Figure 8, then secure it in place with (2)
5
⁄16"-18 x 1
1
⁄4" hex bolts and
5
⁄16" lock washers.
Assembly
The bandsaw is a
heavy load. Get lifting
assistance before you
begin this step.
Setup Procedures
Before connecting your bandsaw to power for the first
time and performing the Test Run on Page 16, you MUST
successfully complete the following tasks in the given
order per the instructions on the referenced pages:
1. Assemble the bandsaw, as instructed on this page.
2. Connect the bandsaw to an adequate dust collection
system (see Page 13).
3. Adjust the blade tracking, as instructed on Page 14.
Figure 8. Installing the trunnion base.
Trunnion
Base
Figure 7. Bandsaw body mounted on the
cabinet stand.
Mounting Bolts
-12-
Model W1706 (Mfg. Since 3/13)
SETUP
5. Remove the insert and the table slot locking pin
from the table.
6. Line up the table slot with the blade, position the
table so that the blade is in the center cut-out.
7. Rotate the table so that the table slot faces to
the right, then insert the table bolts through the
mounting holes in the trunnion base, as shown in
Figure 9.
8. Secure the table by fully threading the two trunnion
lock knobs onto the table bolts.
9. Replace the table insert and locking pin.
Important: Make sure you re-install the table slot
locking pin. This pin keeps the table surfaces on
either side of the slot even with the changes in
operating pressures and temperature changes.
10. Attach the smaller rear fence rail to the rear of the
table with (2) 1/4"-20 x
5
⁄8" cap screws, as shown in
Figure 10.
Figure 9. Installing the table onto the
trunnion base.
Table
Bolt
Lock Knob
Figure 10. Installing rear fence rail.
Rear Fence Rail
Figure 11. Installing front fence rail.
Front Fence Rail
11. Attach the larger front fence rail shown in Figure
11, with (2)
1
⁄4"-20 x
3
⁄4" hex bolts and
1
⁄4" flat
washers.
-13-
Model W1706 (Mfg. Since 3/13)
SETUP
12. Place the fence assembly onto the front rail and
position it to the left of the table insert, then secure
it in place by pressing down on the lock lever (see
Figure 12).
Figure 12. Fence secured in place.
Lock Lever
DO NOT operate this machine without an adequate
dust collection system. This machine creates substan-
tial amounts of wood dust while operating. Failure to
use a dust collection system can result in short and
long-term respiratory illness.
Recommended CFM at Dust Port: ................ 400 CFM
Do not confuse this CFM recommendation with the rating
of the dust collector. To determine the CFM at the
dust port, you must take into account many variables,
including the CFM rating of the dust collector, the length
of hose between the dust collector and the machine, the
amount of branches or Y's, and the amount of other open
lines throughout the system. Explaining this calculation
is beyond the scope of this manual. If you are unsure of
your system, consult an expert or purchase a good dust
collection "how-to" book.
Dust Collection
To connect a dust collection hose, do these steps:
1. Slide a 4" dust hose over the dust port and secure it
in place with a hose clamp, as shown in Figure 13.
2. Tug on the hose to make sure it is secure.
Note: A tight fit is necessary for proper dust
collection.
Figure 13. Dust collection hose connected
to the dust port.
-14-
Model W1706 (Mfg. Since 3/13)
SETUP
Blade Tracking
Blade tracking is affected by the tilt of the upper wheel
(known as center tracking) and the alignment of both
wheels (known as coplanar tracking).
The wheels on this bandsaw were aligned at the factory,
so center tracking is the only adjustment that needs to be
performed when the saw is new (refer to Aligning Wheels
on Page 47 for detailed instructions on coplanar tracking).
Note: Changes in the blade tension may change the
blade tracking. For best performance, regularly check and
maintain the proper blade tracking.
To center track the blade, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Adjust the upper and lower blade guides away from
the blade (refer to Adjusting Blade Guide Bearings
on Page 24 for detailed instructions).
Note: When adjusting the blade tracking for the
test run in this procedure, the blade must have a
reasonable amount of tension to simulate operating
conditions. After the test run is successfully
completed, you will perform a thorough version of
the following steps to correctly tension the blade.
3. Move the blade tension quick release lever all the
way right (as viewed from the rear of the machine)
to apply tension to the blade (see Figure 14).
4. Use the tension knob on top of the bandsaw to
bring the upper edge of the indicator block to the
appropriate blade tension scale mark for the blade
width (see Figure 14).
Note: If you are using the blade that was shipped
with the machine, this would be
3
⁄8".
5. Open the upper wheel cover.
Figure 14. Tension applied for a
3
⁄8" blade.
Quick Release
Lever
Tensioned for
a
3
⁄8" Blade
NOTICE
If, after properly performing the blade
tracking procedure, the blade is still
not tracking correctly, refer to Aligning
Wheels on Page 47 for additional
solutions.
-15-
Model W1706 (Mfg. Since 3/13)
SETUP
6. Rotate the upper wheel by hand several times (at
least three) and watch how the blade rides on the
wheel crown. See Figure 15 for an illustration of
this concept.
— If the blade rides in the center of the upper wheel
and is centered on the peak of the wheel crown,
then the bandsaw is already properly center-
tracked and no further tracking adjustments are
needed at this time.
— If the blade does NOT ride in the center of the
upper wheel and is not centered on the peak
of the wheel crown, then continue with this
procedure.
7. Loosen the wing nut on the tracking knob (see
Figure 16), then rotate the knob a small amount.
Note: When the tracking knob is rotated, the lower
portion of the upper wheel will tilt out or in, which
affects the way the blade tracks.
8. Spin the upper wheel with one hand and slowly
adjust the tracking knob with the other until the
blade rides in the center of the wheel tire without
wandering.
9. Tighten the wing nut to secure the setting, then spin
the upper wheel again to confirm the tracking. If
necessary, repeat Steps 6–8 until you are satisfied
with the blade tracking.
10. Re-adjust the blade guide bearings toward the blade
(refer to Adjusting Blade Guide Bearings on Page
24 for detailed instructions).
11. Close and secure the upper wheel cover before
beginning operation.
Blade Centered
on Peak of Crown
Blade
Centered
on Wheel
CENTER TRACKING
Wheel
Figure 15. Blade center tracking.
Power Connection
Before the machine can be connected to the power
source, an electrical circuit and connection device must
be prepared per the POWER SUPPLY section on Page 7,
and all previous setup instructions in this manual must be
complete to ensure that the machine has been assembled
and installed properly.
Always make sure the OFF button is pushed in before
connecting power.
Insert the plug attached to the machine
power cord into a matching power supply
receptacle. The machine is now connected
to the power source.
If you need to disconnect the machine from
power later, pull the plug completely out of
the receptacle.
Figure 16. Tracking knob and wing nut.
Wing Nut
Tracking
Knob
-16-
Model W1706 (Mfg. Since 3/13)
SETUP
Once the assembly is complete, test run your machine to
make sure it runs properly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review the Troubleshooting on Page
52.
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
To test run the machine, do these steps:
1. Make sure you understand the safety instructions
at the beginning of the manual, and verify that the
machine is setup properly.
2. Ensure all tools and objects used during set up are
cleared away from the machine.
3. Turn the machine ON.
4. Listen to and watch for abnormal noises or actions.
The machine should run smoothly with little or no
vibration or rubbing noises.
— Strange or unusual noises should be investigated
and corrected before operating the machine
further. Always disconnect the machine from
power when investigating or correcting potential
problems.
5. Turn the machine OFF.
Test Run
Projectiles thrown from the machine
could cause serious eye injury. Wear
safety glasses to reduce the risk of
injury.
Loose hair and clothing could get
caught in machinery and cause serious
personal injury. Keep loose clothing
rolled up and long hair tied up and
away from machinery.
Additional Adjustments
After successfully completing the Test Run, the
adjustment procedures listed below must be performed to
ensure safe and accurate cutting operations (refer to the
following subsections for detailed instructions):
• Properly tension the blade (Page 17).
• Adjust the positive stop bolt (Page 18).
• Align the table with the blade (Page 19).
• Square the miter gauge body to the blade (Page 20).
• Align the fence with the blade (Page 21).
• Adjusting the blade support bearings (Page 22).
• Adjusting the blade guide bearings (Page 24).
-17-
Model W1706 (Mfg. Since 3/13)
SETUP
Tensioning Blade
A properly tensioned blade is essential for making
accurate cuts, extending the life of the blade, and
making many other bandsaw adjustments. For instance,
every time you replace the blade, you must perform this
procedure because all blades tension differently.
Note: Before you performed the Test Ru n, you set the
blade to its approximate tension. The following procedure
fine-tunes the blade tension to ensure accurate cutting
results.
To correctly tension the bandsaw blade, do these steps:
1. DISCONNECT BANDSAW FROM POWER!
2. Move the upper and lower guide/support bearings
as far away from the blade as possible (refer to
Adjusting Blade Guide Bearings on Page 24 for
detailed instructions).
Note: This procedure will NOT work correctly if
the guide/support bearings are in contact with the
blade.
3. Move the blade tension quick release lever all the
way right (as viewed from the rear of the machine)
to apply tension to the blade (see Figure 17).
4. Use the tension knob on top of the bandsaw to
bring the upper edge of the indicator block to the
appropriate blade tension scale mark for the blade
width (see Figure 17).
5. Re-connect the bandsaw to power, then turn it ON
and wait for the blade to reach full speed.
6. Decrease blade tension very slowly by rotating the
tension knob counterclockwise (as viewed from
above) until the blade just starts to flutter or
vibrate, then stop decreasing the tension.
7. Now, increase the tension by rotating the knob in
the opposite direction (clockwise) until the blade
stops fluttering, then rotate the knob another
1
⁄4
turn clockwise.
8. Turn the bandsaw OFF.
9. Re-adjust the blade tracking (refer to Page 14) and
the blade guides (refer to Pages 22 and 24).
Figure 17. Example of tension control
settings
Quick Release
Lever
Tensioned for
a
3
⁄8" Blade
NOTICE
When not in use, move the tension
quick release lever to the left to
release blade tension, which will
increase blade life and reduce machine
wear.
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