Toro Z Master Commercial 2000 Series Riding Mower, User manual

FormNo.3394-290RevA

ZMaster

®

Commercial2000

SeriesRidingMower

with48in,52in,or60inTURBOFORCE

®

Side

DischargeMower

ModelNo.74141—SerialNo.315000001andUp

ModelNo.74143—SerialNo.315000001andUp

ModelNo.74145—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)

*3394-290*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orotherreproductiveharm.

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

ThissparkignitionsystemcomplieswithCanadianICES-002

Becauseinsomeareastherearelocal,state,orfederal

regulationsrequiringthatasparkarresterbeusedonthe

engineofthismachine,asparkarresterisavailableas

anoption.Ifyourequireasparkarrestor,contactyour

AuthorizedToroDealer.

GenuineTorosparkarrestersareapprovedbytheUSDA

ForestryService.

Note:ItisaviolationofCaliforniaPublicResource

CodeSection4442touseoroperatetheengineonany

forest-covered,brush-covered,orgrass-coveredlandwithout

asparkarrestermufermaintainedinworkingorder,or

theengineconstricted,equipped,andmaintainedforthe

preventionofre.Otherstatesorfederalareasmayhave

similarlaws.

WARNING

Removingstandardoriginalequipmentpartsand

accessoriesmayalterthewarranty,traction,and

safetyofthemachine.FailuretouseoriginalToro

partscouldcauseseriousinjuryordeath.Making

unauthorizedchangestotheengine,fuelorventing

system,mayviolateEPAandCARBregulations.

Replaceallpartsincluding,butnotlimitedto,tires,

belts,blades,andfuelsystemcomponentswith

originalToroparts.

TheenclosedEngineOwner'sManualissuppliedfor

informationregardingtheUSEnvironmentalProtection

Agency(EPA)andtheCaliforniaEmissionControl

Regulationofemissionsystems,maintenance,and

warranty.Replacementsmaybeorderedthroughthe

enginemanufacturer.

Introduction

Thisrotary-blade,ridinglawnmowerisintendedtobeused

byresidentialhomeownersorprofessional,hiredoperators.

Itisdesignedprimarilyforcuttinggrassonwell-maintained

lawnsonresidentialorcommercialproperties.Itisnot

designedforcuttingbrushorforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

g017416

1

Figure1

1.Modelandserialnumberlocation

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

8111LyndaleAvenueSouth

Bloomington,MN55420

2

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................4

SafeOperatingPractices...........................................4

ToroMowerSafety..................................................5

SlopeIndicator.......................................................7

SafetyandInstructionalDecals.................................8

ProductOverview.........................................................13

Controls...............................................................13

Specications........................................................14

Operation....................................................................15

AddingFuel...........................................................15

CheckingtheEngine-OilLevel.................................16

BreakinginaNewMachine......................................16

UsingtheRollover-ProtectionSystem(ROPS)............16

ThinkSafetyFirst...................................................17

OperatingtheParkingBrake....................................18

OperatingtheMowerBlade-ControlSwitch

(PTO)...............................................................18

OperatingtheThrottle............................................19

OperatingtheChoke...............................................19

OperatingtheIgnitionSwitch..................................19

UsingtheFuelShutoffValve....................................20

StartingandStoppingtheEngine..............................20

UsingtheSafety-InterlockSystem.............................21

DrivingForwardorBackward..................................22

StoppingtheMachine.............................................23

AdjustingtheHeight-of-Cut....................................23

AdjustingtheAnti-ScalpRollers...............................24

PositioningtheSeat................................................24

UsingtheDrive-Wheel-ReleaseValves.......................25

UsingtheSideDischarge.........................................25

LoadingtheMachine..............................................25

TransportingtheMachine........................................27

OperatingTips......................................................27

Maintenance.................................................................29

RecommendedMaintenanceSchedule(s)......................29

Lubrication...............................................................30

AddingLightOilorSprayingLubrication...................30

GreasingtheMower...............................................30

LubricatingtheCaster-WheelHubs...........................31

EngineMaintenance..................................................32

ServicingtheAirCleaner.........................................32

ServicingtheEngineOil..........................................33

ServicingtheSparkPlug..........................................35

CheckingtheSparkArrester(ifequipped)..................36

FuelSystemMaintenance...........................................37

ReplacingtheFuelFilter..........................................37

ServicingtheFuelTank...........................................37

ElectricalSystemMaintenance....................................38

ServicingtheBattery...............................................38

ServicingtheFuses.................................................39

DriveSystemMaintenance.........................................40

CheckingtheSeatBelt.............................................40

CheckingtheRollover-Protection-System(ROPS)

Knobs...............................................................40

AdjustingtheTracking............................................40

CheckingtheTirePressure......................................41

CheckingtheWheelLugNuts..................................41

AdjustingtheCaster-PivotBearing............................41

AdjustingtheElectricClutch....................................42

CoolingSystemMaintenance......................................42

CleaningtheEngineScreen......................................42

CleaningtheEngineCoolingFinsand

Shrouds.............................................................42

BeltMaintenance......................................................43

InspectingtheBelts................................................43

ReplacingtheMowerBelt........................................43

ReplacingtheHydraulicPump-DriveBelt..................44

ControlsSystemMaintenance.....................................45

AdjustingtheControl-HandlePosition......................45

AdjustingtheMotion-ControlLinkage......................45

AdjustingtheMotion-ControlDamper.....................47

AdjustingtheMotionControlNeutral-Lock

Pivot.................................................................47

HydraulicSystemMaintenance....................................48

ServicingtheHydraulicSystem.................................48

ChangingtheHydraulic-SystemFilterand

Oil....................................................................48

MowerDeckMaintenance...........................................50

LevelingtheMowerDeck........................................50

ServicingtheCuttingBlades.....................................52

RemovingtheMowerDeck.....................................54

ReplacingtheGrassDeector..................................55

Cleaning...................................................................56

CleaningundertheMower.......................................56

DisposingofWaste.................................................56

Storage........................................................................56

CleaningandStorage..............................................56

Troubleshooting...........................................................58

Schematics...................................................................60

3

Safety

Improperuseormaintenancebytheoperatororowner

canresultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructions,andpayattentionto

thesafetyalertsymbol,whichmeansCaution,Warning,or

Danger—“personalsafetyinstruction.”Failuretocomply

withtheinstructionsmayresultinpersonalinjuryor

death.

Important:Thismachinewasmanufacturedaccording

totheappropriateregulatorystandardsineffectatthe

timeofmanufacture.Modifyingthismachineinany

waymaycauseittobeoutofcompliancewiththose

standardsandwiththeinstructionsinthis

Operator’ s

Man ual

.Modicationstothismachineshouldonlybe

madebyeitherthemanufactureroranAuthorizedToro

Dealer.

Thisproductiscapableofamputatinghandsandfeet.Follow

allsafetyinstructionstoavoidseriousinjuryordeath.

Theowner/usercanpreventandisresponsibleforaccidents

orinjuriesoccurringtopeople,ordamagetoproperty.

Important:Theadditionofattachmentsmadeby

othermanufacturersthatdonotmeetAmerican

NationalStandardsInstitutecerticationwillcause

noncomplianceofthismachine.

SafeOperatingPractices

ThefollowinginstructionsareadaptedfromANSIstandard

B71.4-2012.

Training

•ReadtheOperator'sManualandothertrainingmaterial.

Note:Iftheoperator(s)ormechanic(s)cannotreadthe

manuallanguage,itistheowner'sresponsibilitytoexplain

thismaterialtothem.

•Becomefamiliarwiththesafeoperationoftheequipment,

operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateorservice

theequipment.Localregulationsmayrestricttheageof

theoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtopeople,ordamageto

property.

Preparation

•Evaluatetheterraintodeterminewhataccessoriesand

attachmentsareneededtoproperlyandsafelyperform

thejob.

Note:Onlyuseaccessoriesandattachmentsapproved

bythemanufacturer.

•Wearappropriateclothingincluding:ahardhat,safety

glasses,andhearingprotection.Longhair,looseclothing

orjewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentisused,andremove

allobjectsthatcanbethrownbythemachine.

•Checkthatoperator'spresencecontrols,safetyswitches

andshieldsareattachedandfunctioningproperly.Donot

operateunlesstheyarefunctioningproperly.

Operation

•Lightningcancausesevereinjuryordeath.Iflightning

isseen,orthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Donotrunanengineinanenclosedarea.

•Onlyoperateinwell-litareas,keepingawayfromholes

andhiddenhazards.

•Ensurethatalldrivesareinneutralandthattheparking

brakeisengagedbeforestartingengine.Onlystartthe

enginefromtheoperator’sposition.

•Makesurethatyouhavegoodfootingwhileusingthis

machine,especiallywhenbackingup.

Note:Reducedfootingcouldcauseslipping.

•Slowdownanduseextracareonhillsides.Besureto

travelsidetosideonhillsides.Turfconditionscanaffect

thestabilityofthemachine.Usecautionwhileoperating

neardrop-offs.

•Slowdownandusecautionwhenmakingturnsandwhen

changingdirectionsonslopes.

•Donotraisethemowerdeckwiththebladesrunning.

•DonotoperatethemachinewithoutthePTOshieldor

otherguardssecurelyinplace.Besureallinterlocksare

attached,adjustedproperly,andfunctioningproperly.

•Donotoperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingoroverspeed

theengine.

•Stoponlevelground,disengagedrives,engagethe

parkingbrake(ifprovided),shutofftheenginebefore

leavingtheoperator'spositionforanyreason,including

emptyingthecatchersoruncloggingthechute.

•Stopequipmentandinspectthebladesafterstriking

objectsorifanabnormalvibrationoccurs.Makethe

necessaryrepairsbeforeresumingoperations.

•Keepyourhandsandfeetawayfromthecuttingunit.

•Lookbehindanddownbeforebackinguptoensurea

clearpath.

4

•Keeppetsandbystandersawayfromanoperating

machine.

•Slowdownandusecautionwhenmakingturnsand

crossingroadsandsidewalks.Stopthebladesifyouare

notmowing.

•Beawareofthemower-dischargedirectionanddonot

pointitatanyone.

•Donotoperatethemowerundertheinuenceofalcohol

ordrugs.

•Usecarewhenloadingorunloadingthemachineinto

orfromatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,trees,

orotherobjectsthatmayobscurevision.

SafeHandlingofFuels

•Toavoidpersonalinjuryorpropertydamage,use

extremecareinhandlinggasoline.Gasolineisextremely

ammableandthevaporsareexplosive.

•Extinguishallcigarettes,cigars,pipes,andothersources

ofignition.

•Useonlyanapprovedfuelcontainer.

•Donotremovethefuelcaporaddfuelwiththeengine

running.

•Allowtheenginetocoolbeforefueling.

•Donotrefuelthemachineindoors.

•Donotstorethemachineorfuelcontainerwherethere

isanopename,spark,orpilotlightsuchasonawater

heateroronotherappliances.

•Donotllcontainersinsideavehicle,onatruck,orona

trailerbedwithaplasticliner.Alwaysplacecontainerson

thegroundawayfromyourvehiclebeforelling.

•Removeequipmentfromthetruckortrailerandfuelit

ontheground.Ifthisisnotpossible,thenaddfuelwith

suchequipmentasaportablecontainer,ratherthanfrom

afueldispensernozzle.

•Keepthenozzleincontactwiththerimofthefueltank

orcontaineropeningatalltimesuntilfuelingiscomplete.

•Donotuseanozzlelockopendevice.

•Iffuelisspilledonclothing,changeyourclothing

immediately.

•Donotoverllfueltank.Replacefuelcapandtighten

securely.

MaintenanceandStorage

•Disengagedrives,settheparkingbrake,stoptheengine,

andremovethekeyordisconnectspark-plugwire.Wait

forallmovementtostopbeforeadjusting,cleaning,or

repairing.

•Parkthemachineonalevelsurface.

•Cleangrassanddebrisfromthecuttingunit,drives,

mufers,andenginetohelppreventres.

•Cleanupoilorfuelspillage.

•Lettheenginecoolbeforestoring.

•Donotstorefuelnearamesordrainindoors.

•Donotallowuntrainedpersonneltoservicemachine.

•Usejackstandstosupportcomponentswhenrequired.

•Carefullyreleasepressurefromcomponentswithstored

energy.

•Disconnectthebatteryorremovethespark-plugwire

beforemakinganyrepairs.Disconnectthenegative

terminalrstandthepositiveterminallast.Reconnect

thepositiverstandnegativelast.

•Usecarewhencheckingtheblades.Wraptheblade(s)

orwearthicklypaddedgloves,andusecautionwhen

servicingthem.Onlyreplaceblades;donotstraighten

orweldthem.

•Keephandsandfeetawayfrommovingparts.Ifpossible,

donotmakeadjustmentswiththeenginerunning.

•Keepallpartsingoodworkingconditionandallhardware

tightened.Replaceallwornordamageddecals.

Hauling

•Usecarewhenloadingorunloadingthemachineintoa

traileroratruck.

•Usefull-widthrampsforloadingmachineintoatrailer

oratruck.

•Tiethemachinedownsecurelyusingstraps,chains,cable,

orropes.Bothfrontandrearstrapsshouldbedirected

downandoutwardfromthemachine.

ToroMowerSafety

ThefollowinglistcontainssafetyinformationspecictoToro

productsandothersafetyinformationyoumustknow.

Thisproductiscapableofamputatinghandsandfeet,and

throwingobjects.Alwaysfollowallsafetyinstructionsto

avoidseriousinjuryordeath.

Thisproductisdesignedforcuttingandrecyclinggrass,or,

whenequippedwithagrassbagger,forcatchingcutgrass.

Anyuseforpurposesotherthanthesecouldprovedangerous

totheuserandbystanders.

5

GeneralOperation

•Besurethattheareaisclearofbystandersbeforemowing.

Stopthemachineifanyoneentersthearea.

•Donottouchequipmentorattachmentpartswhichmay

behotfromoperation.Allowallofthepartstocool

beforeattemptingtomaintain,adjust,orservicethe

machine.

•UseonlyToro-approvedattachments.Warrantymaybe

voidedifusedwithanyunapprovedattachments.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires,etc.)beforeoperatingunder

anyobjects,anddonotcontactthem.

•Slowdownbeforemakingturnsanduseextracaution.

•Usecautionwhenridingtheplatformovercurbs,rocks,

roots,orotherobstructions.

•Lookbehindanddownbeforebackinguptoensurea

clearpath.Useextracarewhenoperatinginreverse.

•Donotjerkthecontrols;useasteadymotion.

•Whenloadingorunloadingthemachine,useone

full-widthrampthatiswideenoughtoextendbeyond

thewidthofthemachine.

•Donotcarrypassengers.

•Donotcarryequipmentonthemachine.

SlopeOperation

Allslopesandrampsrequireextracaution.Ifyoufeeluneasy

onaslope,donotmowit.

•Removeobstaclessuchasrocks,treelimbs,etc.fromthe

mowingarea.

•Watchforholes,rutsorbumps.

Note:Tallgrasscanhideobstacles.

•Usecautionneardrop-offs,ditches,orembankments.

Note:Themachinecouldsuddenlyturnoverifawheel

goesovertheedgeofaclifforditch,orifanedgecavesin.

•Useextracarewithgrasscatchersorotherattachments.

Note:Thesecanchangethestabilityofthemachine.

•Keepallmovementonslopesslowandgradual.

•Donotmakesuddenchangesinspeedordirection.

•Mowslopessidetoside.

•Donotmowslopesgreaterthan20degrees.

UsingtheRolloverProtectionSystem

(ROPS)

•TheROPSisanintegralandeffectivesafetydevice.Keep

theROPSintheraisedandlockedpositionandusethe

seatbeltwhenoperatingthemachine.

•LowertheROPStemporarilyonlywhenabsolutely

necessary.DonotweartheseatbeltwhentheROPSis

foldeddown.

•BeawarethereisnorolloverprotectionwhentheROPS

isinthedownposition.

•Becertainthattheseatbeltcanbereleasedquicklyin

theeventofanemergency.

•Checktheareatobemowedandneverfolddownthe

ROPSinareaswherethereareslopes,dropoffsorwater.

•Checkcarefullyforoverheadclearances(i.e.branches,

doorways,electricalwires)beforedrivingunderany

objectsanddonotcontactthem.

•KeeptheROPSinsafeoperatingconditionby

periodicallythoroughlyinspectingfordamageand

keepingallmountingfastenerstight.

•ReplaceadamagedROPS.Donotrepairorrevise.

•DonotremovetheROPS.

•AnyalterationstoaROPSmustbeapprovedbythe

manufacturer.

Service

•Donotstorethemachineorafuelcontainerinsidewhere

thereisanopename,suchasnearawaterheateror

furnace.

•Keepthenutsandboltstight,especiallythe

blade-attachmentbolts.

•Neverinterferewiththeintendedfunctionofasafety

deviceorreducetheprotectionprovidedbyasafety

device.Checktheirproperoperationregularly.

•Tobestprotectyourinvestmentandmaintainoptimal

performanceofyourToroequipment,countonToro

genuineparts.Whenitcomestoreliability,Torodelivers

replacementpartsdesignedtotheexactengineering

specicationsofourequipment.Forpeaceofmind,insist

onTorogenuineparts.

•Checkbrakeoperationfrequently.Adjustandserviceas

required.

6

SlopeIndicator

G01 1841

Figure3

Thispagemaybecopiedforpersonaluse.

1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope

ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline

tomatchtherecommendedslope.

2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.

3.Exampleofhowtocompareslopewithfoldededge.

7

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

58-6520

1.Grease

Manufacturer'sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

93-7818

1.Warning—readtheOperator'sManualforinstructionson

torquingthebladebolt/nutto115-149N-m(85-110ft-lb).

99-8936

1.Machinespeed4.Neutral

2.Fast5.Reverse

3.Slow

106-2655

1.Warning-donottouchorapproachmovingbelts;remove

theignitionkeyandreadtheinstructionsbeforeservicing

orperformingmaintenance.

106-5517

1.Warning—donottouchthehotsurface.

8

107-3069

1.Warning–thereisnorolloverprotectionwhentherollbaris

down.

2.Toavoidinjuryordeathfromarolloveraccident,keepthe

rollbarintheraisedandlockedpositionandweartheseat

belt.Lowertherollbaronlywhenabsolutelynecessary;do

notweartheseatbeltwhentherollbarisdown.

3.ReadtheOperator'sManual;driveslowlyandcarefully.

112-3858

1.ReadtheOperator's

Manual.

3.Removetheignitionkey

beforeadjustingtheheight

ofcut.

2.Readtheinstructions

beforeservicingor

performingmaintenance.

4.Heightofcutsettings.

112-9028

1.Warning—stayawayfrommovingparts;keepallguardsin

place.

114-4466

1.Main,25A

3.Charge,25A

2.PTO,10A

4.Auxiliary,15A

116-4858

116-5988

1.Parkingbrake—engaged2.Parking

brake—disengaged

9

117-0346

1.Fuelleakhazard—readtheOperator'sManual;donot

attempttoremovetherollbar;donotweld,drillormodify

therollbarinanyway.

117-1158

1.Bypassleverpositionfor

operatingthemachine.

2.Bypassleverpositionfor

pushingthemachine.

117-3848

1.Thrownobjecthazard—keepbystandersasafedistance

fromthemachine

2.Thrownobjecthazard,mower-donotoperatewithoutthe

deector,dischargecoverorgrasscollectionsystemin

place.

3.Cutting/dismembermentofhandorfoot—stayawayfrom

movingparts;keepallguardsandshieldsinplace.

117-3864

1.ReadtheOperator’s

Manual.

2.Filltobottomofllerneck;

warning—donotoverll

thetank.

117-8639

1.Beltrouting

2.Greasepulley,

maintenanceinterval—50

hours

10

119-2501

1.Choke3.Slow

2.Fast

4.PTO(PowerTake-off)

120-2522

127-0325

1.Checkthehydraulic

pressureevery25hours.

4.Checkthefronttire

pressureevery50hours.

2.Checkthereartire

pressureevery50hours.

5.Lubricatethefrontwheel

greasepoint;readthe

Operator'sManual.

3.Lubricatethedeckgrease

pointevery50hours;read

theOperator'sManual.

131-4036

1.Maximumdrawbarpull36

kg(80lb)

2.ReadtheOperator's

Manual.

BatterySymbols

Someorallofthesesymbolsareonyourbattery

1.Explosionhazard

6.Keepbystandersasafe

distancefromthebattery.

2.Nore,opename,or

smoking.

7.Weareyeprotection;

explosivegasescan

causeblindnessandother

injuries

3.Causticliquid/chemical

burnhazard

8.Batteryacidcancause

blindnessorsevereburns.

4.Weareyeprotection9.Flusheyesimmediately

withwaterandgetmedical

helpfast.

5.ReadtheOperator's

Manual.

10.Containslead;donot

discard.

11

116-8722

1.Warning-ReadtheOperator’sManual.DoNotoperatethis

machineunlessyouaretrained.Wearhearingprotection.

4.Cutting/dismembermentofhandorfoot-stayawayfrom

movingparts;keepallguardsandshieldsinplace.

2.Warning-Stayawayfrommovingparts;keepallguards

inplace.Stopengineandremovekeybeforeadjusting,

servicing,orcleaning.

5.Thrownobjecthazard-Pickupobjectsthatcouldbethrown

bymower.Donotoperatewhenpeopleandpetsareinthe

area.Keepdeectorinplace.

3.Warning-DisengagePTO,movedriveleversouttoneutral

lockposition,engageparkingbrake,andstopenginebefore

leavingtheoperator’sposition.

6.Crushing/dismembermenthazardofbystanders-donotcarry

passengers,lookforwardanddownwhenoperatingthe

machine,lookbehindanddownwhenreversing.

127–0335

1.Tippinghazardonslopes—donotmakesudden,tightturns;

makeslow,wideturns;donotuseonslopesnearopenwater;

donotusethismachineonslopesgreaterthan15degrees.

2.Ramphazard—whenloadingontoatrailer,donotusedual

ramps;onlyuseasingularrampwideenoughforthemachine

andthathasaninclinelessthan15degrees;backupthe

ramp(inreverse)anddriveforwardofftheramp.

12

ProductOverview

G014939

Figure4

1.Height-of-cutdeck-lift

pedal

6.Rollbar

2.Transportlock

7.Seatbelt

3.Parking-brakelever8.Fuelcap

4.Controls

9.Mowerdeck

5.Motion-controllevers

10.Casterwheel

Controls

Becomefamiliarwithallthecontrolsbeforeyoustartthe

engineandoperatethemachine(Figure4andFigure5).

G017418

25

10

15

1

2

3

4

5

6

Figure5

1.PTOSwitch

4.Hourmeter

2.Choke

5.Ignitionswitch

3.Throttlecontrol6.Fuses

HourMeter

Thehourmeterrecordsthenumberofhourstheenginehas

operated.Itoperateswhentheengineisrunning.Usethese

timesforschedulingregularmaintenance(Figure5).

ThrottleControl

ThethrottlecontrolisvariablebetweenFastandSlow.

Choke

Usethechoketostartacoldengine.Pullthechokeknobup

toengageit.

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)isusedtoengagetheelectric

clutchanddrivethemowerblades.Pulltheswitchupto

engagethebladesandrelease.Todisengagetheblades,

pushtheblade-controlswitch(PTO)downormovea

motion-controlleverintotheneutral-lockposition.

IgnitionSwitch

Thisswitchisusedtostartthemowerengineandhas3

positions:Start,RunandOff.

Motion-ControlLevers

Themotion-controlleversareusedtodrivethemachine

forward,reverse,andturneitherdirection.

Neutral-LockPosition

Theneutral-lockpositionisusedwiththesafety-interlock

systemtoengageandtodeterminetheneutralposition.

FuelShutoffValve

Closethefuelshutoffvalve(undertheseat)whentransporting

orstoringthemower.

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesis

availableforusewiththemachinetoenhanceandexpand

itscapabilities.ContactyourAuthorizedServiceDealeror

Distributororgotowww .Toro.comforalistofallapproved

attachmentsandaccessories.

13

Specications

Note:Specicationsanddesignaresubjecttochangewithoutnotice.

Width:

48-inchDeck52-inchDeck60-inchDeck

WithoutDeck

115.1cm(45.3inches)119.4cm(47inches)134.6cm(50.5inches)

DeectorUp130.8cm(51.5inches)135.4cm(53.3inches)156.0cm(61.4inches)

DeectorDown160.3cm(63.1inches)171.8cm(67.2inches)191.3cm(75.3inches)

Length:

48-inchDeck52-inchDeck60-inchDeck

RollBar-Up

199.6cm(78.6inches)201.7cm(79.4inches)210.8cm(83inches)

RollBar-Down

204.2cm(80.4inches)206.2cm(81.2inches)215.4cm(84.8inches)

Height:

RollBar-UpRollBar-Down

178.3cm(70.2inches)118.1cm(46.5inches)

Weight:

ModelWeight

74141

420kg(926lb)

74143

428kg(944lb)

74145

448kg(988lb)

14

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

AddingFuel

•Forbestresults,useonlyclean,fresh(lessthan30days

old),unleadedgasolinewithanoctaneratingof87or

higher((R+M)/2ratingmethod).

•Ethanol:Gasolinewithupto10%ethanol(gasohol)

or15%MTBE(methyltertiarybutylether)byvolume

isacceptable.EthanolandMTBEarenotthesame.

Gasolinewith15%ethanol(E15)byvolumeisnot

approvedforuse.Neverusegasolinethatcontains

morethan10%ethanolbyvolume,suchasE15

(contains15%ethanol),E20(contains20%ethanol),or

E85(containsupto85%ethanol).Usingunapproved

gasolinemaycauseperformanceproblemsand/orengine

damagewhichmaynotbecoveredunderwarranty.

•Donotusegasolinecontainingmethanol.

•Donotstorefueleitherinthefueltankorfuelcontainers

overthewinterunlessafuelstabilizerisused.

•Donotaddoiltogasoline.

DANGER

Incertainconditions,gasolineisextremely

ammableandhighlyexplosive.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Fillthefueltankoutdoors,inanopenarea,

whentheengineiscold.Wipeupanygasoline

thatspills.

•Neverllthefueltankinsideanenclosedtrailer.

•Donotllthefueltankcompletelyfull.Add

gasolinetothefueltankuntilthelevelis6to13

mm(1/4to1/2inch)belowthebottomofthe

llerneck.Thisemptyspaceinthetankallows

gasolinetoexpand.

•Neversmokewhenhandlinggasoline,andstay

awayfromanopenameorwheregasoline

fumesmaybeignitedbyaspark.

•Storegasolineinanapprovedcontainerand

keepitoutofthereachofchildren.Neverbuy

morethana30-daysupplyofgasoline.

•Donotoperatewithoutentireexhaustsystemin

placeandinproperworkingcondition.

DANGER

Incertainconditionsduringfueling,static

electricitycanbereleasedcausingasparkwhich

canignitethegasolinevapors.Areorexplosion

fromgasolinecanburnyouandothersandcan

damageproperty.

•Alwaysplacegasolinecontainersontheground

awayfromyourvehiclebeforelling.

•Donotllgasolinecontainersinsideavehicleor

onatruckortrailerbedbecauseinteriorcarpets

orplastictruckbedlinersmayinsulatethe

containerandslowthelossofanystaticcharge.

•Whenpractical,removegas-poweredequipment

fromthetruckortrailerandrefueltheequipment

withitswheelsontheground.

•Ifthisisnotpossible,thenrefuelsuch

equipmentonatruckortrailerfromaportable

container,ratherthanfromagasolinedispenser

nozzle.

•Ifagasolinedispensernozzlemustbeused,

keepthenozzleincontactwiththerimofthe

fueltankorcontaineropeningatalltimesuntil

fuelingiscomplete.

WARNING

Gasolineisharmfulorfatalifswallowed.Long-term

exposuretovaporscancauseseriousinjuryand

illness.

•Avoidprolongedbreathingofvapors.

•Keepfaceawayfromnozzleandgastankor

conditionerbottleopening.

•Avoidcontactwithskin;washoffspillagewith

soapandwater.

UsingStabilizer/Conditioner

Useafuelstabilizer/conditionerinthemachinetoprovide

thefollowingbenets:

•Keepsgasolinefreshduringstorageof90daysorless.

Forlongerstorageitisrecommendedthatthefueltank

bedrained.

•Cleanstheenginewhileitruns

•Eliminatesgum-likevarnishbuildupinthefuelsystem,

whichcauseshardstarting

Important:Donotusefueladditivescontaining

methanolorethanol.

Addthecorrectamountofgasstabilizer/conditionerto

thegas.

Note:Afuelstabilizer/conditionerismosteffective

whenmixedwithfreshgasoline.Tominimizethechance

15

ofvarnishdepositsinthefuelsystem,usefuelstabilizer

atalltimes.

FillingtheFuelTank

Note:Donotllthefueltankcompletelyfull.Fillthefuel

tanktothebottomofthellerneck.Theemptyspaceinthe

tankallowsthegasolinetoexpand.

1.Parkthemachineonlevelground.

2.Shuttheengineoffandsettheparkingbrake.

3.Cleanaroundthefuel-tankcap.

4.Fillthefueltanktothebottomofthellerneck.

5.Ensurethatthereisemptyspaceinthetanktoallow

thegasolinetoexpand(Figure6).

Figure6

CheckingtheEngine-OilLevel

Beforeyoustarttheengineandusethemachine,check

theoillevelintheenginecrankcase;refertoCheckingthe

Engine-OilLevel(page33).

BreakinginaNewMachine

Newenginestaketimetodevelopfullpower.Mowerdecks

anddrivesystemshavehigherfrictionwhennew,placing

additionalloadontheengine.Allow40to50hoursof

break-intimefornewmachinestodevelopfullpowerand

bestperformance.

UsingtheRollover-Protection

System(ROPS)

WARNING

Toavoidinjuryordeathfromrollover:keeptheroll

barinthefullyraisedlockedpositionandusethe

seatbelt.

Ensuretheseatissecuredtothemachine.

WARNING

Thereisnorolloverprotectionwhentherollbaris

inthedownposition.

•Lowertherollbaronlywhenabsolutely

necessary.

•Donotweartheseatbeltwhentherollbaris

inthedownposition.

•Driveslowlyandcarefully.

•Raisetherollbarassoonasclearancepermits.

•Checkcarefullyforoverheadclearances(i.e.

branches,doorways,electricalwires)before

drivingunderanyobjectsanddonotcontact

them.

Important:Lowertherollbaronlywhenabsolutely

necessary.

Important:Ensuretheseatissecuredtothemachine.

1.Tolowertherollbar,applyforwardpressuretothe

upperpartoftherollbar.

2.Pullbothknobsoutandrotatethem90°sotheyare

notengaged(Figure7).

3.Lowertherollbartothedownposition(Figure7).

16

Figure7

1.ROPSknob

3.Rollbarintheupright

position

2.PullROPSknoboutand

rotate90degrees

4.Rollbarinthefolded

position

4.Toraisetherollbar,raisetherollbartotheoperate

position,rotatetheknobssothattheymovepartially

intothegrooves(Figure7).

5.Raisetherollbartothefulluprightpositionwhile

pushingontheupperrollbarandthepinswillsnapinto

positionwhentheholesalignwiththepins(Figure7).

Important:Alwaysusetheseatbeltwiththeroll

barintheraisedposition.

6.Pushontherollbarandensurethatbothpinsare

engaged.

ThinkSafetyFirst

Pleasereadallsafetyinstructionsandsymbolsinthesafety

section.Knowingthisinformationcouldhelpyouor

bystandersavoidinjury.

DANGER

Operatingonwetgrassorsteepslopescancause

slidingandlossofcontrol.

Wheelsdroppingoveredgescancauserollovers,

whichmayresultinseriousinjury,deathor

drowning.

Thereisnorolloverprotectionwhentherollbaris

down.

Alwayskeeptherollbarintheraisedandlocked

positionandusetheseatbelt.

Readandfollowtherolloverprotectioninstructions

andwarnings.

Toavoidlossofcontrolandpossibilityofrollover:

•Donotoperateneardrop-offsornearwater.

•Donotoperateonslopesgreaterthan15degrees.

•Reducespeedanduseextremecautionon

slopes.

•Avoidsuddenturnsorrapidspeedchanges.

Figure8

1.SafeZone—usethe

ZMasterhereonslopes

lessthan15degreesor

atareas.

3.Water

2.DangerZone—usea

walk-behindmowerand/or

ahandtrimmeronslopes

greaterthan15degrees,

neardrop-offsandwater.

17

CAUTION

Thismachineproducessoundlevelsinexcessof

85dBAattheoperatorsearandcancausehearing

lossthroughextendedperiodsofexposure.

Wearhearingprotectionwhenoperatingthis

machine.

Theuseofprotectiveequipmentforeyes,ears,hands,feet,

andheadisrecommended.

G009027

1

2

Figure9

1.Wearsafetyglasses

2.Wearhearingprotection

OperatingtheParkingBrake

Alwayssettheparkingbrakewhenyoustopthemachineor

leaveitunattended.

SettingtheParkingBrake

WARNING

Parkingbrakemaynotholdmachineparkedona

slopeandcouldcausepersonalinjuryorproperty

damage.

Donotparkonslopesunlesswheelsarechocked

orblocked

Figure10

ReleasingtheParkingBrake

Figure11

OperatingtheMower

Blade-ControlSwitch(PTO)

Theblade-controlswitch(PTO)startsandstopsthemower

bladesandanypoweredattachments.

EngagingtheBlade-ControlSwitch

(PTO)

Note:Engagingtheblade-controlswitch(PTO)withthe

throttlepositionathalforlesswillcauseexcessivewearto

thedrivebelts.

G008945

Figure12

DisengagingtheBlade-ControlSwitch

(PTO)

G009174

Figure13

18

OperatingtheThrottle

ThethrottlecontrolcanbemovedbetweenFastandSlow

positions(Figure14).

AlwaysusetheFastpositionwhenturningonthemower

deckwiththeblade-controlswitch(PTO).

G008946

Figure14

OperatingtheChoke

Usethechoketostartacoldengine.

1.Iftheengineiscold,usethechoketostarttheengine.

2.Pulluponthechokeknobtoengagethechokebefore

usingtheignitionswitch(Figure15).

3.Pushdownonthechoketodisengagethechokeafter

theenginehasstarted(Figure15).

G008959

1

2

Figure15

1.Onposition2.Offposition

OperatingtheIgnitionSwitch

1.TurntheignitionkeytotheStartposition(Figure16).

Note:Whentheenginestarts,releasethekey.

Important:Donotengagestarterformorethan5

secondsatatime.Iftheenginefailstostartallow

a15secondcool-downperiodbetweenattempts.

Failuretofollowtheseinstructionscanburnout

thestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel

systemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure16

2.Turntheignitionkeytostoptostoptheengine.

19

UsingtheFuelShutoffValve

Thefuelshutoffvalveislocatedbehindtheseat.

Closethefuelshutoffvalvefortransport,maintenance,and

storage.

Ensurethatthefuelshutoffvalveisopenwhenstartingthe

engine.

G017428

G008948

1

2

Figure17

1.Onposition2.Offposition

StartingandStoppingthe

Engine

StartingtheEngine

1.RaisetheROPSupandlockintoplace,sitontheseat,

andfastentheseatbelt.

2.Movethemotioncontrolstoneutral-lockedposition.

3.Settheparkingbrake;refertoSettingtheParking

Brake(page18).

4.Movetheblade-controlswitch(PTO)totheOff

position(Figure18).

5.MovethethrottlelevermidwaybetweentheSlowand

Fastpositions.

Figure18

6.TurntheignitionkeytotheStartposition(Figure19).

Note:Whentheenginesstarts,releasethekey.

Important:Donotengagestarterformorethan5

secondsatatime.Iftheenginefailstostartallow

a15secondcool-downperiodbetweenattempts.

Failuretofollowtheseinstructionscanburnout

thestartermotor.

Note:Additionalstartingcyclesmayberequired

whenstartingtheengineforthersttimeafterthefuel

systemhasbeenwithoutfuelcompletely.

START

RUN

ST OP

G008947

Figure19

1.Off3.Start

2.Run

20

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Toro Z Master Commercial 2000 Series Riding Mower, User manual

Toro Z Master Commercial 2000 Series Riding Mower, User manual

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