Rosemount T1055 Clarity II Turbidimeter Owner's manual

Brand: Rosemount

Model: T1055 Clarity II Turbidimeter

Type: Owner's manual

Clarity II™ Turbidimeter

Turbidity Measurement System

Instruction Manual

PN 51-T1055/rev.L

October 2008

ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Your purchase from Rosemount Analytical, Inc. has

resulted in one of the finest instruments available for

your particular application. These instruments have

been designed, and tested to meet many national and

international standards. Experience indicates that its

performance is directly related to the quality of the

installation and knowledge of the user in operating and

maintaining the instrument. To ensure their continued

operation to the design specifications, personnel

should read this manual thoroughly before proceeding

with installation, commissioning, operation, and main-

tenance of this instrument. If this equipment is used in

a manner not specified by the manufacturer, the pro-

tection provided by it against hazards may be impaired.

• Failure to follow the proper instructions may cause

any one of the following situations to occur: Loss of

life; personal injury; property damage; damage to

this instrument; and warranty invalidation.

• Ensure that you have received the correct model

and options from your purchase order. Verify that

this manual covers your model and options. If not,

call 1-800-854-8257 or 949-757-8500 to request

correct manual.

• For clarification of instructions, contact your

Rosemount representative.

• Follow all warnings, cautions, and instructions

marked on and supplied with the product.

• Use only qualified personnel to install, operate,

update, program and maintain the product.

• Educate your personnel in the proper installation,

operation, and maintenance of the product.

• Install equipment as specified in the Installation

section of this manual. Follow appropriate local and

national codes. Only connect the product to electri-

cal and pressure sources specified in this manual.

• Use only factory documented components for repair.

Tampering or unauthorized substitution of parts and

procedures can affect the performance and cause

unsafe operation of your process.

• All equipment doors must be closed and protective

covers must be in place unless qualified personnel

are performing maintenance.

• If this equipment is used in a manner not specified

by the manufacturer, the protection provided by it

against hazards may be impaired.

Equipment protected throughout by double insulation.

• Installation of cable connections and servicing of this

product require access to shock hazard voltage levels.

• Main power and relay contacts wired to separate power

source must be disconnected before servicing.

• Do not operate or energize instrument with case open!

• Signal wiring connected in this box must be rated at

least 240 V.

• Non-metallic cable strain reliefs do not provide grounding

between conduit connections! Use grounding type bush-

ings and jumper wires.

• Unused cable conduit entries must be securely sealed by

non-flammable closures to provide enclosure integrity in

compliance with personal safety and environmental pro-

tection requirements. Unused conduit openings must be

sealed with NEMA 4X or IP65 conduit plugs to maintain

the ingress protection rating (NEMA 4X).

• Electrical installation must be in accordance with the

National Electrical Code (ANSI/NFPA-70) and/or any

other applicable national or local codes.

• Operate only with front and rear panels fastened and in

place over terminal area.

• Safety and performance require that this instrument be

connected and properly grounded through a three-wire

power source.

• Proper relay use and configuration is the responsibility

of the user.

This product generates, uses, and can radiate radio fre-

quency energy and thus can cause radio communication

interference. Improper installation, or operation, may

increase such interference. As temporarily permitted by reg-

ulation, this unit has not been tested for compliance within

the limits of Class A computing devices, pursuant to

Subpart J of Part 15, of FCC Rules, which are designed to

provide reasonable protection against such interference.

Operation of this equipment in a residential area may cause

interference, in which case the user at his own expense, will

be required to take whatever measures may be required to

correct the interference.

This product is not intended for use in the light

industrial, residential or commercial environments

per the instrument’s certification to EN50081-2.

Emerson Process Management

Liquid Division

2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

WARNING

RISK OF ELECTRICAL SHOCK

CAUTION

WARNING

QUICK START GUIDE

FOR CLARITY II TURBIDIMETER

1. Refer to Section 2.0 for installation instructions.

2. The sensor cable is pre-wired to a plug that inserts into a receiving socket in the analyzer. The cable also passes

through a strain relief fitting. To install the cable…

a. Remove the wrenching nut from the strain relief fitting.

b. Insert the plug through the hole in the bottom of the enclosure nearest the sensor socket. Seat the fitting in the

hole.

c. Slide the wrenching nut over the plug and screw it onto the fitting.

d. Loosen the cable nut so the cable slides easily.

e. Insert the plug into the appropriate receptacle on the circuit board.

f. Adjust the cable slack in the enclosure and tighten the cable nut. For the wall/pipe mount version, be sure to

leave sufficient cable in the enclosure to avoid stress on the cable and connections.

g. Plug the cable into the back of the sensor.

h. Place the sensor in either the measuring chamber or the calibration cup. The sensor must be in a dark place

when power is first applied to the analyzer.

3. Make power, alarm, and output connections as shown in the drawing below.

CONTINUED ON THE FOLLOWING PAGE

Power, Alarm, and Output Connections

Panel Mount version

The release clip on the sensor plug

faces the top of the analyzer enclosure.

Wall/Pipe Mount version

The release clip on the sensor

plug faces the user.

6. Choose the desired language. Move the cursor to >> and press ENTER to show

more choices.

7. Choose the number of sensors. This screen will be displayed only for dual input

analyzers.

8. Choose Turbidity or TSS (total suspended solids). If you choose TSS you must

enter a calibration curve. Refer to Section 6.5.

9. Choose units for turbidity (NTU, FTU, FNU) or TSS (ppm, mg/L, none).

10. If you have a dual input analyzer the screen at left appears. Repeat steps 8 and

9 for the second sensor.

11. The main display appears. The initial turbidity reading will be 0.000 NTU. Over

the next 60 seconds the reading will gradually reach a final value. The error in

the displayed value may be as great as 20%. For best results, the sensor must

be calibrated. See Section 6.0.

The outputs and alarms are assigned to default values. To change settings,

refer to Section 5.0, Programming the Analyzer. To reinstall factory settings and

return to Quick Start, see Section 5.9.

# of sensors?

One

Two

Sensor2 is for:

Turbidity

TSS

Sensor1 is for:

Turbidity

TSS

Units?

NTU

FTU FNU

Units?

ppm

mg/L none

4. Once connections are secured and verified, apply power to the analyzer.

5. When the analyzer is powered up for the first time Quick Start screens appear. Using Quick Start is easy.

a. A blinking field shows the position of the cursor.

b. Use the  or  key to move the cursor left or right. Use the  or  key to increase or decrease the value of a

digit. Use the  or  key to move the decimal point.

c. Press ENTER to store a setting. Press EXIT to leave without storing changes. Pressing EXIT also returns the

display to the language selection screen.

English

Franais

Espaol >>

QUICK REFERENCE GUIDE

MENU TREE FOR TURBIDITY/TSS MEASUREMENTS

About This Document

This manual contains instructions for installation and operation of the Clarity II Model

T1055 Turbidimeter.

The following list provides notes concerning all revisions of this document.

Rev. Level

Date Notes

A 5/04 This is the CD-launch version containing only installation

information.

B 6/04 This is the electronic launch version, which added more detail

instructions for programming and troubleshooting.

C 11/04 This is the initial full release of the product manual. The manual

has been reformatted to reflect the Emerson documentation

style and updated to reflect any changes in the product offering.

D 1/05 Updated ordering matrix, added lamp calibration section,

revised information screens section.

E 3/05 Revised panel mount drawing.

F 7/05 Revised text on pp. 32 & 34; revised text & figure on page 46.

G 10/05 Revised text on pp 9 & 47 and drawings on pp. 10 & 48 to

show new molded debubbler; revised debubbler specifications.

Addition of agency-required warnings to pp. 12, 43, 45, & 48.

H 1/06 Revised Analyzer Enclosure Specifications - page 2.

I 5/06 Added FM and CSA Non-Incendive approval ratings to

Specifications - Analyzer, page 2.

Added FM and CSA Non-Incendive installation control drawings

to section 3.0 - Wiring, pp. 12-15.

Added wetted materials to debubbler specifications, page 2.

Changed part numbers for replacement lamp boards, page 50.

J 7/06 Added troubleshooting advice for “SN Warning”, pp. 11, 36, 38,

40, 51, 52.

K 4/07

L 10/08 PN number changed on page 50 for #9 on replacement parts.

MODEL CLARITY II TABLE OF CONTENTS

MODEL CLARITY II TURBIDIMETER

TABLE OF CONTENTS

Section Title Page

1.0 DESCRIPTION AND SPECIFICATIONS .............................................................................. 1

1.1 Features and Applications ...................................................................................................... 1

1.2 Specifications ......................................................................................................................... 2

2.0 INSTALLATION...................................................................................................................... 3

2.1 Unpacking and Inspection ...................................................................................................... 3

2.2 Installation — Analyzer........................................................................................................... 3

2.3 Installation — Flow Chamber and Debubbler......................................................................... 7

2.4 Installation — Sensor ............................................................................................................. 9

2.5 Sample Point .......................................................................................................................... 9

3.0 WIRING .................................................................................................................................. 10

3.1 Preparing Conduit Openings .................................................................................................. 10

3.2 Power, Alarm, Output, and Sensor Connections ................................................................... 10

3.3 Non-Incendive Installation Control Drawings ......................................................................... 12

4.0 DISPLAY AND OPERATION ................................................................................................. 16

4.1 Display.................................................................................................................................... 16

4.2 Keypad ................................................................................................................................... 16

4.3 Programming and Calibrating the Solu Comp II - Tutorial...................................................... 17

4.4 Security .................................................................................................................................. 18

4.5 Using Hold.............................................................................................................................. 18

5.0 PROGRAMMING THE ANALYZER ....................................................................................... 19

5.1 General................................................................................................................................... 19

5.2 Changing StartUp Settings ..................................................................................................... 19

5.3 Configuring and Ranging the Outputs .................................................................................... 22

5.4 Configuring Alarms and Assigning Setpoints.......................................................................... 23

5.5 Choosing Turbidity or Total Suspended Solids....................................................................... 26

5.6 Choosing Single Sensor or Dual Sensor Input....................................................................... 29

5.7 Setting a Security Code.......................................................................................................... 30

5.8 Noise Rejection ...................................................................................................................... 30

5.9 Resetting Factory Default Settings......................................................................................... 31

5.10 Selecting a Default Screen, Language, and Screen Contrast................................................ 32

6.0 CALIBRATION....................................................................................................................... 34

6.1 Introduction............................................................................................................................. 34

6.2 Calibrating Against a User-Prepared Standard ...................................................................... 34

6.3 Calibrating Against a Commercial Standard........................................................................... 37

6.4 Calibrating the Turbidity Sensor Against a Grab Sample ....................................................... 39

6.5 Lamp Calibration .................................................................................................................... 41

6.6 Using the Dry Check Standard ............................................................................................... 42

6.7 Entering a Turbidity to TSS Conversion Equation .................................................................. 43

6.8 Calibrating Current Outputs.................................................................................................... 45

7.0 MAINTENANCE .................................................................................................................... 46

7.1 SoluComp II Analyzer............................................................................................................. 46

7.2 Sensor .................................................................................................................................... 48

7.3 Debubbler and Measuring Chamber ...................................................................................... 49

7.4 List of Replacement Parts ...................................................................................................... 50

8.0 TROUBLESHOOTING........................................................................................................... 51

8.1 Overview ................................................................................................................................ 51

8.2 Troubleshooting Using Fault Codes ....................................................................................... 51

8.3 Troubleshooting Calibration Problems ................................................................................... 53

8.4 Troubleshooting Other Problems............................................................................................ 54

8.5 Information Screens ............................................................................................................... 56

9.0 RETURN OF MATERIAL ...................................................................................................... 58

MODEL CLARITY II TABLE OF CONTENTS

LIST OF FIGURES

Number Title Page

2-1 Panel Mount Installation ........................................................................................... 4

2-2 Pipe Mount Installation ............................................................................................. 5

2-3 Surface Mount Installation........................................................................................ 6

2-4 Opening the Supporting Clamps .............................................................................. 7

2-5 Debubbler and Flow Chamber ................................................................................. 7

2-6 Sensor ...................................................................................................................... 9

2-7 Sampling for Turbidity............................................................................................... 9

3-1 Removing the Knockouts ......................................................................................... 10

3-2 Wiring Diagram for Model T1055-10 analyzer (panel mount version)...................... 10

3-3 Wiring Diagram for Model T1055-11 analyzer (wall/pipe mount version) ................. 10

3-4 Non-Incendive Field Wiring (FM) T1055-10 ............................................................. 12

3-5 Non-Incendive Field Wiring (FM) T1055-11.............................................................. 13

3-6 Non-Incendive Field Wiring (CSA) T1055-10 ........................................................... 14

3-7 Non-Incendive Field Wiring (CSA) T1055-11 ........................................................... 15

4-1 Displays During Normal Operation........................................................................... 16

4-2 Solu Comp II Keypad ............................................................................................... 16

5-1 Assigning Outputs 1 and 2 in a dual input instrument ............................................. 17

5-2 High Alarm Logic ..................................................................................................... 19

5-3 Low Alarm Logic ....................................................................................................... 19

5-4 Turbidity Sensor — General ..................................................................................... 22

5-5 Turbidity Sensor — EPA 180.1 ................................................................................. 22

5-6 Turbidity Sensor — ISO 7027................................................................................... 23

6-1 Calibration Against a User-Prepared Standard ........................................................ 30

6-2 Converting Turbidity to TSS ..................................................................................... 39

6-3 Lowest Turbidity (TSS) ............................................................................................. 39

7-1 Exploded View of Solu Comp II (Panel Mount Version) ........................................... 42

7-2 Exploded View of Solu Comp II (Pipe/Surface Mount Version)................................ 43

7-3 Replacing the Lamp/LED Board............................................................................... 44

LIST OF TABLES

Number Title Page

5-1 Default Settings ........................................................................................................ 20

7-1 Replacement Parts for Solu Comp II (Panel Mount Version) ................................... 46

7-2 Replacement Parts for Solu Comp II (Pipe/Surface Mount Version)........................ 47

APPENDIX

APPENDIX .............................................................................................................. 59

MODEL CLARITY II SECTION 1.0

DESCRIPTION AND SPECIFICATIONS

SECTION 1.0.

DESCRIPTION AND SPECIFICATIONS

• COMPLETE SYSTEM includes single or dual input analyzer, sensor(s), and debub-

bler assembly

• CHOOSE U.S. EPA METHOD 180.1 or ISO METHOD 7027 compliant sensors

• RANGE 0-200 NTU

• RESOLUTION 0.001 NTU

• FULL FEATURED ANALYZER with fully scalable analog outputs and optional fully

programmable alarms

• INTUITIVE, USER-FRIENDLY MENU in six languages makes setup and calibration

easy

Clarity II is a trademark of Emerson Process Management.

FEATURES AND APPLICATIONS

The Clarity II turbidimeter is intended for the determi-

nation of turbidity in water. Low stray light, high stabili-

ty, efficient bubble rejection, and a display resolution of

0.001 NTU make Clarity II ideal for monitoring the tur-

bidity of filtered drinking water. Because it measures

turbidity as high as 200 NTU, Clarity II is also suitable

for most raw waters. The Clarity II turbidimeter can be

used in applications other than drinking water treat-

ment. Examples are monitoring wastewater dis-

charges, condensate returns, and clarifiers.

Both USEPA 180.1 and ISO 7027-compliant sensors

are available. USEPA 180.1 sensors use a visible light

source. ISO 7027 sensors use a near infrared LED.

For regulatory monitoring in the United States, USEPA

180.1 sensors must be used. Regulatory agencies in

other countries may have different requirements.

The Clarity II turbidimeter consists of an analyzer,

which accepts either one or two sensors, the sensors

themselves, and a debubbler/measuring chamber and

cable for each sensor. The cable plugs into the sensor

and the analyzer, making setup fast and easy. Sensors

can be located as far as 50 ft (15.2 m) away from the

analyzer.

The Clarity II turbidimeter incorporates the popular

and easy to use Solu Comp II analyzer. Menu flows

and prompts are so intuitive that a manual is practical-

ly not needed. Analog outputs are fully scalable. An

optional alarm board with three relays is also avail-

able. Alarms are fully programmable for high/low logic

and dead band. To simplify programming, the analyzer

automatically detects whether an EPA 180.1 or ISO

7027 sensor is being used.

Clarity II is available in an optional configuration in

which the analyzer, sensor(s), and debubbling flow

cell(s) are mounted on a single back plate. The sensor

cables are pre-wired to the analyzer, so setup is

exceptionally fast and easy. All the user does is mount

the unit on a wall, bring in power and sample, and pro-

vide a drain. To order this option, consult the factory.

A dry check is also available to periodically confirm

Clarity II operation.

MODEL CLARITY II SECTION 1.0

DESCRIPTION AND SPECIFICATIONS

1.2 SPECIFICATIONS — ANALYZER

Enclosure: ABS (panel mount), polycarbonate (pipe/wall

mount); NEMA 4X/CSA 4 (IP65)

Dimensions:

Panel mount version: 6.10 X 6.10 X 3.72 in (155 X 155 X

94.5 mm)

Pipe/ Wall mount version: 6.23 X 6.23 X 3.23 in (158 X 158 X

82 mm)

Conduit openings: Accepts PG 13.5 or ½-in fittings.

Display: Two line, 16-character back lit display. Character

height 4.8 mm. Display can be customized to meet individ-

ual requirements.

Security Code: 3-digit code prevents accidental or unautho-

rized changes in instrument settings and

calibration.

Languages: English, German, Spanish, Italian, French,

Portuguese

Units: Turbidity (NTU, FTU, or FNU); total suspended solids

(mg/L, ppm, or no units)

Display resolution-turbidity: 4 digits; decimal point moves

from x.xxx to xxx.x

Display resolution-TSS: 4 digits; decimal point moves from

x.xxx to xxxx

Calibration methods: user-prepared standard, commercially

prepared standard, or grab sample. For total suspended

solids user must provide a linear calibration equation.

Ambient temperature and humidity: 0 to 50°C, (32 to 122°F);

RH 10 to 90% (non-condensing)

Power: 85 to 265 Vac, 47.5 to 65.0 Hz. Maximum current with-

out option -60 alarm board: 1.0 amp, with option -60 alarm

board: 1.3 amp.

Equipment protected by double insulation.

Hazardous Location:

Class I, Div. 2, Groups A, B, C, & D: T3C Tamb 0°-50°C

Suitable for use in Class II and III, Division 2, Groups E, F

and G. Enclosure Type 4/4X

Install in accordance with control drawing

no. 1400311 or 1400312 (FM).

Install in accordance with control drawing

no. 1400313 or 1400314 (CSA).

(Ordinary Location only)

Inputs: Choice of single or dual input

RFI/EMI: EN-61326

LVD: EN-61010-1

Outputs: Single input analyzer has single output. Dual input

analyzer has dual outputs. Outputs are 0-20 mA or 4-20

mA isolated. Maximum load is 600 ohms. Output dampen-

ing with 5 sec time constant is user-selectable.

Output Accuracy: 0.05 mA

Alarms: Optional alarm relay board includes three alarms.

Alarm 3 can be configured as a fault alarm in-stead of a

process alarm. Each relay can be configured independent-

ly. Alarm logic (low or high) and dead band are user-pro-

grammable.

Relays: Form C, single pole, double throw, epoxy sealed.

Alarm Board Ratings:

Field wiring terminals: removable terminal blocks for power,

analog outputs, and sensors

SPECIFICATIONS — SENSOR

Method: EPA 180.1 or ISO 7027 (using 860 nm LED source).

Must be specified when ordering.

Incandescent lamp life: two years

LED life: five years

Wetted materials: Delrin

®1

, glass, EPDM

Accuracy after calibration at 20.0 NTU:

0 - 1 NTU: ±2% of reading or ±0.015 NTU, whichever is

greater.

0 - 20 NTU: ±2% of reading

Cable: 20 ft (6.1 m) or 50 ft (15.2 m). Maximum 50 ft

(15.2 m).

Maximum Pressure: 30 psig (308 kPa abs)

Temperature: 40 - 95°F (5 - 35°C)

Sensor Body: IP65 when cable is connected.

Delrin is a registered trademark of DuPont Performance Elastomers.

SPECIFICATIONS — DEBUBBLER AND

FLOW CHAMBER

Dimensions: 18.1 in. x 4.1 in. diam. (460 mm x 104 mm diam.)

(approx.)

Wetted materials: ABS, EPDM, polypropylene, nylon,

Kynar

®2

, Delrin

Inlet: compression fitting accepts 1/4 in. OD tubing; fitting can

be removed to provide 1/4 in. FNPT

Drain: barbed fitting accepts 3/8 in. ID tubing; fitting can be

removed to provide 1/4 in. FNPT. Must drain to atmos-

phere.

Sample temperature: 40 - 95°F (5 - 35°C)

Minimum inlet pressure : 3.5 psig (125 kPa abs). 3.5 psig will

provide about 250 mL/min sample flow.

Maximum inlet pressure: 30 psig (308 kPa abs). Do not block

drain tube.

Recommended sample flow: 250 - 750 mL/min

Response Time: The table shows the time in minutes to per-

cent of final value following a step change in turbidity.

SPECIFICATIONS — MISCELLANEOUS

Weight/shipping weight:

Sensor: 1 lb/2 lb (0.5 kg/1.0 kg)

Analyzer: 2 lb/3 lb (1.0 kg/1.5 kg)

Debubbler: 3 lb/4 lb (1.5 kg/2.0 kg)

(rounded to the nearest lb or 0.5 kg)

Kynar is a registerd trademark of Elf Atochem North America, Inc.

Specifications subject to change without notice.

Resistive Inductive

115 Vac 5.0 A 3.0 A

230 Vac 5.0 A 1.5 A

% response

following step

change

response time (minutes)

4 gph

(250 mL/min)

12 gph

(750 mL/min)

10 2.0 0.5

50 2.5 1.0

90 4.5 2.5

99 7.0 4.0

SECTION 2.0.

INSTALLATION

2.1 UNPACKING AND INSPECTION

The Clarity II Turbidimeter is a complete system for the determination of turbidity in drinking water. The system

consists of the analyzer, sensor(s), cable(s), and flow chamber/debubbler(s). Consult the table to verify that you

have received the parts for the option you ordered.

(1)

The analyzer model number is printed on a label attached to the side of the instrument. For example, if you

ordered a panel mount, dual input analyzer, with alarm board, the label should read: T1055-10-22-60.

2.2 INSTALLATION — ANALYZER

2.2.1 General Information

1. Although the analyzer is suitable for outdoor use, do not install it in direct sunlight or in areas of extreme tem-

peratures.

2. Install the analyzer in an area where vibrations and electromagnetic and radio frequency interference are min-

imized or absent.

3. Keep the analyzer and sensor wiring at least one foot from high voltage conductors. Be sure there is easy

access to the analyzer.

4. Do not run AC power and relay wiring through the top conduit openings. Keep AC power and relay

wiring separate from other wiring in the analyzer after installation.

5. The analyzer is suitable for panel, pipe, or surface mounting. Refer to the table below.

6. See Section 3.1 for removal of conduit knockouts.

7. To reduce the likelihood of stress on wiring connections, remove the hinged front panel (-11 models) from the

base during wiring installation. Allow sufficient wire length to avoid stress on conductors.

Item Model/part number

(1)

Analyzer-panel mount

(1)

T1055-[10]-[ ]

Analyzer-pipe/wall mount T1055-[11]-[ ]

Analyzer-single input T1055-[ ]-[21]

Analyzer-dual input T1055-[ ]-[22]

Analyzer- alarm board input T1055-[ ]-[ ]-[60]

Sensor-EPA standard 8-0108-0002-EPA

Sensor-ISO standard 8-0108-0003-ISO

Cable-3 ft (0.9 m) 24138-00

Cable-20 ft (6.1 m) 24097-00

Cable-50 ft (15.2 m) 24098-00

Calibration cup 24101-00

Molded chamber/debubbler 24170-00

Type of Mounting Section

Panel 2.2.2

Pipe 2.2.3

Surface 2.2.4

MODEL CLARITY II SECTION 2.0

INSTALLATION

MODEL CLARITY II SECTION 2.0

INSTALLATION

FIGURE 2-1. Panel Mount Installation

Access to the wiring terminals is through the rear cover. Four screws hold the cover in place.

2.2.2 Panel Mounting.

MILLIMETER

INCH

FIGURE 2-2. Pipe Mount Installation

The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.

2.2.3 Pipe Mounting.

MILLIMETER

INCH

MODEL CLARITY II SECTION 2.0

INSTALLATION

MODEL CLARITY II SECTION 2.0

INSTALLATION

FIGURE 2-3. Surface Mount Installation

The front panel is hinged at the bottom. The panel swings down for access to the wiring terminals.

2.2.4 Surface Mounting.

MILLIMETER

INCH

2.3 INSTALLATION — DEBUBBLER ASSEMBLY

See Figure 2-4 for installation.

Connect the sample line to the inlet fitting. The fitting accepts 1/4-inch OD tubing. See Section 2.6 for recom-

mended installation of the sample port.

Attach a piece of 3/8 inch ID soft tubing to the drain fitting. The debubbler must drain to atmosphere.

NOTE

During operation, the debubbler is under pressure. A 0.040 inch (1 mm) orifice in the outlet pro-

vides the pressure. Back pressure helps prevent outgassing, which can lead to bubbles accu-

mulating on the sensor face resulting in erroneous readings. DO NOT EXCEED 30 psig (308

kPa abs) inlet pressure.

The amount of pressure in the debubbler can be estimated from the flow rate. See Table 2-1.

To control and monitor sample flow, a valved rotameter with fittings is available (PN 24103-00). Attach the

rotameter to the debubbler outlet. The rotameter can also be used to increase back pressure on the debubbler if

additional pressure is needed to prevent outgassing.

MODEL CLARITY II SECTION 2.0

INSTALLATION

TABLE 2-1. Approximate debubbler pressure

as a function of flow (0.040 inch outlet orifice)

gph psig

814

10 21

11 26

12 31

——

mL/min kPa abs

100 110

200 120

300 140

400 160

500 190

600 240

700 280

800 340

WARNING

Before removing the sensor be absolutely certain the

process pressure is reduced to 0 psig and the

process temperature is at a safe level.

CAUTION

FIGURE 2-4. Debubbler and Flow Chamber

INCH

MILLIMETER

MODEL CLARITY II SECTION 2.0

INSTALLATION

2.4 INSTALLATION — SENSOR

Unscrew the nut on the side of the debubbler. Insert the sensor in the mouth of the measuring chamber. Be sure

the pin on the debubbler lines up with the hole in the sensor. Replace the nut. Remove the protective cap from

the sensor and screw the cable onto the receptacle. The plug and receptacle are keyed for proper alignment.

The sensor is rated to IP65 when properly connected to the cable. To prevent possible water damage to the

connector contacts, be sure the cable receptacle and the connector on the back of the sensor are dry when

connecting or disconnecting the cable.

2.5 SAMPLE POINT

Locate the sample tap to minimize pickup of sediment or air. See Figure 2-6. If possible, install a sampling port

that extends one or two inches (25 - 50 mm) into the pipe. Use ¼ inch OD rigid plastic tubing. Avoid soft plastic

tubing if possible. To reduce sample lag time, install the debubbler and flow chamber as close to the sample tap

as possible.

FIGURE 2-6. Sampling for Turbidity

FIGURE 2-5. Sensor

INCH

MILLIMETER

DWG. NO. REV.

40T105501 A

MODEL CLARITY II SECTION 2.0

INSTALLATION

1010

MODEL CLARITY II SECTION 3.0

WIRING

SECTION 3.0.

WIRING

3.1 PREPARING CONDUIT OPENINGS

The analyzer enclosure has five conduit openings. Two are

open and three are knockouts.

Conduit openings accept 1/2-inch conduit fittings or PG 13.5

cable glands. To keep the case watertight, block unused

openings with NEMA 4X or IP65 conduit plugs.

NOTE

Use watertight fittings and hubs that comply with the

requirements of UL514B. Connect the conduit hub to the

conduit before attaching the fitting to the analyzer

(UL508-26.16).

Figure 3-1 shows how to remove the knockouts. The knock-

out grooves are on the outside of the case. Place the screw-

driver blade on the inside of the case and align it approxi-

mately along the groove. Rap the screwdriver sharply with a

hammer until the groove cracks. Move the screwdriver to an uncracked portion of the groove and continue the

process until the knockout falls out. Use a small knife blade to remove the flash from the inside of the hole.

3.2 POWER, ALARM, OUTPUT, AND SENSOR CONNECTIONS

3.2.1 General Information

The analyzer is available in two mounting configurations.The positions of the power, alarm, output, and sensor ter-

minal blocks are different in each. See Figure 3-2 (panel mount) or Figure 3-3 (pipe/wall mount).

To reduce the likelihood of stress on wiring connections, keep the hinged front panel (-11 option only) attached to

the back cover while installing wiring. Be sure there is sufficient cable within the analyzer enclosure to avoid stress

on conductors and connections.

For ease of wiring, connections for power, outputs, and alarms are removable.

FIGURE 3-1. Removing the Knockouts

FIGURE 3-2. Wiring Diagram for Model T1055-10

analyzer (panel mount version)

The release clip on the sensor plug faces

the top of the analyzer enclosure.

FIGURE 3-3. Wiring Diagram for Model T1055-11

analyzer (wall/pipe mount version)

The release clip on the sensor plug faces the user.

3.2.2 Sensor

The sensor cable is pre-wired to a plug that inserts into a receiving socket in the analyzer. See Figures 3-2 and

3-3 for the locations of the sockets. If you are using a single input analyzer, be sure to plug the sensor into the

SENSOR 1 receptacle. The cable also passes through a strain relief fitting. To install the cable…

1. Remove the wrenching nut from the strain relief fitting.

2. Insert the plug through the hole in the bottom of the enclosure nearest the sensor socket. Seat the fitting in the

hole.

3. Slide the wrenching nut over the cable plug and screw it onto the fitting.

4. Loosen the cable nut so the cable slides easily.

5. Insert the plug into the appropriate receptacle. To remove the plug, squeeze the release clip and pull straight

out.

6. Adjust the cable slack in the enclosure and tighten the cable nut. Be sure to allow sufficient slack to avoid plac-

ing stress on the cable and connections.

7. Plug the cable into the back of the sensor. The sensor is rated to IP65 when properly connected to the cable.

To prevent possible water damage to the connector contacts, be sure the cable receptacle and the connec-

tor on the back of the sensor are dry when connecting or disconnecting the cable.

8. Place the sensor in either the measuring chamber or the calibration cup. The sensor must be in a dark place

when power is first appled to the analyzer.

Note: If “S1 Warning” appears, check sensor cable connection and confirm sample water flow at debubbler

drain outlet.

3.2.3 Power, Alarm, and Ouput

AC wiring should be 14 gauge or greater. Provide a switch or breaker to disconnect the analyzer from the main

power supply. Install the switch or breaker near the analyzer and label it as the disconnecting device for the

analyzer.

Keep sensor and output signal wiring separate from power wiring. Do not run sensor and power wiring in the same

conduit or close together in a cable tray.

For best EMI/RFI protection use shielded output signal cable enclosed in an earth-grounded metal conduit.

Connect the shield to earth ground.

Do not apply power to the analyzer until all connections are secured and verified.

3.2.4 Non-Incendive Installation

The sensor cable is rated as Non-Incendive field wiring by FM and CSA.

The AC power wiring, analog output wiring, and alarm wiring (optional configuration) is not

rated as Non-Incendive

and must be installed in metal conduit. Refer to the FM and CSA control drawings herein, Figures 3-4 through 3-7, for

proper installation in hazardous areas.

MODEL CLARITY II SECTION 3.0

WIRING

WARNING

Explosion hazard. Do not disconnect equipment

when a flammable or combustible atmosphere is

present.

WARNING

Exposure to some chemicals may degrade the

sealing properties of materials used in the following

device: PN AZ8-1CH-6DSEA (Zettler Inc.)

AC connections and grounding must be in compli-

ance with UL 508 or local electrical code. DO NOT

apply power to the analyzer until all electrical

connections are verified and secure.

WARNING

RISK OF ELECTRICAL SHOCK

1400311

NOTES: UNLESS OTHERWISE SPECIFIED

DRAWN

CHECKED

ENG APVD

B. JOHNSON

APPROVALS

TITLE

SCALE: WEIGHT:

SHEET 1 OF 1

DATE

ROSEMOUNT

ANALYTICAL

Emerson

PROCESS MANAGEMEN T

FINISH

MATERIAL

DIMENSIONS ARE IN INCHES

REMOVE BURRS & SHARP EDGES

MACHINE FILLET RADII .020 MAX

NOMINAL SURFACE FINISH: 125

ANGLES – 1/2.

.XX – .03 .XXX – .010

THIS FILE CREATED USING

SOLID EDGE

SIZE

DWG NO

REV

12/7/04

J. FLOCK

1/5/05

This document contains information proprietary to

Rosemount Analytical, and is not to be made available

to those who may compete with Rosemount Analytical.

REV

ECO NORELEASE DATE

C9160

AUG 1, 2005

LTR ECO DESCRIPTION

DATE

REVISION

CHECKED/APPROVED

NON INCENDIVE FIELD

WIRING INSTALLATION (FM)

T1055-10

1400311

NONE

THIS DOCUMENT IS

CERTIFIED BY

REV

REVISIONS NOT PERMITTED

W/O AGENCY APPROVAL

FM C

SENSOR CABLE

IS SHIELDED

METAL CONDUIT

SENSOR #2

CLARITY II

TURBIDITY

SENSOR #1

CLARITY II

TURBIDITY

POWER SUPPLY

(OPTIONAL)

115/230

VAC

SENSOR CABLE

IS SHIELDED

METAL CONDUIT

ALARM

WIRING (VAC)

(OPTIONAL)

UNCLASSIFIED

AREA

HAZARDOUS AREA

T1055-10

METAL CONDUIT

ANALOG OUTPUT

UNCLASSIFIED

AREA

WARNING

FOR USE WITH NON-FLAMMABLE

PROCESS MEDIA ONLY

CLASS I, DIV. 2, GPS A-D, 0 - 50  C

CLASS II, III, DIV 2, GPS E-G

6 NON INCENDIVE FIELD WIRING IS ALLOWED.

5 MAX CABLE LENGTH IS 50 FEET.

4. NO REVISION TO DRAWING WITHOUT FM APPROVAL.

3 GROUND CONNECTION MAY BE MADE IN HAZARDOUS AREA.

2. SEAL REQUIRED AT EACH CONDUIT ENTRANCE.

1. INSTALLATION MUST CONFORM TO THE

NEC (ANSI-NFPA 70)

MODEL CLARITY II SECTION 3.0

WIRING

FIGURE 3-4. Non-Incendive Field Wiring (FM) T1055-10

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Rosemount T1055 Clarity II Turbidimeter Owner's manual

Rosemount T1055 Clarity II Turbidimeter Owner's manual

Rosemount T1055 Clarity II Turbidimeter Owner's manual

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