NetSafety Rack-Mount Fire Controller Owner's manual

Brand: NetSafety

Model: Rack-Mount Fire Controller

Type: Owner's manual

ISO

9001

Certified Company

MODEL #: R1F, R2F & R4F-UV and UVC120

ULTRAVIOLET FIRE DETECTION SYSTEM

1, 2 and 4 Channel Rack Mount Controller

with the UVC120 Detector

Part Number: MAN-0025-00 Rev 2

November 2003

Printed in Canada

This manual is provided for informational purposes only. Although the information contained in

this manual is believed to be accurate, it could include technical inaccuracies or typographical

errors. Changes are, therefore, periodically made to the information within this document and

incorporated without notice into subsequent revisions of the manual. Net Safety Monitoring Inc.

assumes no responsibility for any errors that may be contained within this manual.

This manual is a guide for the use of a 1, 2 and 4 Channel Rack Mount Controller and the data

and procedures contained within this document have been verified and are believed to be

adequate for the intended use of the controller. If the controller or procedures are used for

purposes other than as described in the manual without receiving prior confirmation of validity or

suitability, Net Safety Monitoring Inc. does not guarantee the results and assumes no obligation

or liability.

No part of this manual may be copied, disseminated or distributed without the express written

consent of Net Safety Monitoring Inc.

Net Safety Monitoring Inc. products, are carefully designed and manufactured from high quality

components and can be expected to provide many years of trouble free service. Each product is

thoroughly tested, inspected and calibrated prior to shipment. Failures can occur which are

beyond the control of the manufacturer. Failures can be minimized by adhering to the operating

and maintenance instructions herein. Where the absolute greatest of reliability is required,

redundancy should be designed into the system.

Net Safety Monitoring Inc., warrants its sensors and detectors against defective parts and

workmanship for a period of 24 months from date of purchase and other electronic assemblies

for 36 months from date of purchase.

No other warranties or liability, expressed or implied, will be honoured by Net Safety Monitoring

INC

Contact Net Safety Monitoring Inc. or an authorized distributor for details.

Table of Contents

Unit I GENERAL INFORMATION .................................- 1 -

DESCRIPTION .......................................................... - 1 -

FEATURES............................................................. - 1 -

CONTROLLER SPECIFICATIONS ........................................... - 1 -

Figure 1 - Controller Dimensions....................................... - 2 -

DETECTOR SPECIFICATIONS ............................................. - 3 -

Figure 2b - Swivel Mount Dimensions ................................... - 3 -

Figure 2a - Detector Dimensions....................................... - 3 -

BASIC OPERATION - CONTROLLER ........................................ - 4 -

Figure 3 - Controller

Face-Plate ................................................. - 4 -

CONTROLLER FACEPLATE DESCRIPTION............................. - 4 -

OUTPUTS ....................................................... - 4 -

Table 1 - Selectable Output Options .................................... - 5 -

Figure 4 - Jumper Selections for an Isolated or Non-isolated Current Output...... - 5 -

PROGRAMMING OPTIONS.......................................... - 5 -

EXTERNAL RESET ................................................ - 6 -

AUTOMATIC DIAGNOSTICS AND FAULT IDENTIFICATION ................ - 6 -

VOTING LOGIC (not applicable to R1F)................................. - 6 -

DETECTOR ............................................................ - 6 -

Unit II UV FIRE DETECTION.....................................- 7 -

SYSTEM APPLICATION ................................................... - 7 -

DETECTOR SENSITIVITY ................................................. - 7 -

SPECTRAL SENSITIVITY RANGE ..................................... - 7 -

Figure 5 - Various Spectral Distributions ................................. - 7 -

CONE OF VISION ................................................. - 9 -

Figure 6 - Detector Cone of Vision ..................................... - 9 -

SYSTEM SENSITIVITY .................................................... - 9 -

Unit III SYSTEM INSTALLATION .................................- 9 -

INSTALLATION.......................................................... - 9 -

GENERAL WIRING REQUIREMENTS.................................. - 9 -

CONTROLLER WIRING............................................ - 10 -

Figure 7a - Wiring for R1F with Non-Isolated Current Output................. - 11 -

Figure 7b - Wiring for R1F with Isolated Current Output .................... - 12 -

Figure 8a - Wiring for R2F with Non-Isolated Current Output................. - 13 -

Figure 8b - Wiring for R2F with Isolated Current Output .................... - 13 -

Figure 9a - Wiring for R4F with Non-Isolated Current Output................. - 14 -

Figure 9b - Wiring for R4F with Isolated Current Output .................... - 16 -

POSITION AND DENSITY OF DETECTORS .................................. - 17 -

MOUNTING THE DETECTOR ....................................... - 17 -

Figure 10 - Detector with Swivel Mount Assembly ........................ - 17 -

DIP SWITCH SETTINGS ................................................. - 17 -

Figure 11a - Relay and Dip Switch Positions ............................. - 18 -

Figure 11b - Dip Switch ............................................ - 18 -

CHANNEL SELECTION ............................................ - 18 -

CONTROLLER SENSITIVITY ADJUSTMENT ........................... - 18 -

FIRE AREA VOTING SEQUENCE (not applicable to R1F).................. - 19 -

RELAY OUTPUTS LATCHING/NON-LATCHING ......................... - 19 -

RELAY OUTPUTS ENERGIZED/DE-ENERGIZED........................ - 19 -

TIME DELAY FOR AREA ALARMS ................................... - 20 -

RELAY SETTINGS ...................................................... - 20 -

Figure 11c - Relay Settings.......................................... - 20 -

Unit IV SYSTEM OPERATION .................................. - 21 -

SYSTEM OPERATION ....................................................- 21 -

STARTUP PROCEDURE ............................................- 21 -

CHECKOUT PROCEDURE ..........................................- 21 -

MANUAL vi CHECK/COUNT TEST ....................................- 21 -

MANUAL CHECK PROCEDURE ......................................- 22 -

ALTERNATE TEST PROCEDURE .....................................- 22 -

NORMAL OPERATION ...................................................- 23 -

FIRE RESPONSE .................................................- 23 -

Table 2 - Current Outputs............................................- 24 -

AUTOMATIC DIAGNOSTICS AND FAULT IDENTIFICATION ................- 24 -

Table 3 - Error Codes ...............................................- 25 -

MAIN MENU............................................................- 26 -

ERROR CHECK MODE (Err Chc) .....................................- 26 -

BYPASS MODE (bPS) ..............................................- 26 -

SPECIAL FUNCTION MENU ...............................................- 26 -

FORCED CURRENT OUTPUT MODE (FoP) .............................- 27 -

CURRENT CALIBRATION MODE (CuC) ................................- 27 -

ADDRESS SET MODE (do not use) ....................................- 27 -

Unit V MAINTENANCE ....................................... - 28 -

ROUTINE MAINTENANCE.................................................- 28 -

TROUBLESHOOTING ....................................................- 28 -

DEVICE REPAIR AND RETURN ............................................- 29 -

Appendix A Net Safety Monitoring Inc. Electrostatic Sensitive Device

Handling Procedure..............................................i

Appendix B Record Of Dip Switch Settings ......................... ii

Appendix C Common Ultra-Violet Absorbing Gases ..................iii

Appendix D Wire Resistance In Ohms..............................iv

- 1 -

Unit I GENERAL INFORMATION

DESCRIPTION

The UVC120 Flame Detectors combined with the R1F, R2F or R4F-UV Fire Controller provide

fast, reliable flame detection in a wide variety of applications. The microprocessor based

controllers simultaneously monitor up to four ultraviolet (UV) detectors to provide maximum

operating flexibility at minimum expense. The Automatic Visual Integrity (vi) feature provides a

continuous check of optical surfaces, sensitivity and electronic circuitry of the detector/controller

system. Automatic fault identification monitors system operation and provides a digital display of

system status using a numerical code. Controller response includes actuation of relays for direct

control of field response devices and a full array of faceplate indicators. Other features include

individual channel and area identification, "voting" capability and manual vi testing.

FEATURES

Instantaneous response to ultraviolet radiation

Automatic and manual Visual Integrity (vi) testing

Adjustable sensitivity and time delay

All automatic test functions performed with the system on line

Automatic fault identification

Individual channel identification with voting options

Latching Area LEDs identify the area responding to fire

Microprocessor-based controller is easily field-programmable

Two digital displays, one bar graph display and high intensity LEDs indicate

system status information

Relay outputs are field adjustable as latching or non-latching

Alarm relays are programmable for normally energized or de-energized

operation

Individual detector output (count rate) can be visually monitored on the digital

display

Two 4-20mA current outputs (R2F and R4F). One 4-20mA output on R1F

Conduit seals recommended to prevent moisture damage but not required

CONTROLLER SPECIFICATIONS

Operating Voltage:

24 Volts DC nominal. 18 to 32Vdc.

Power Consumption (controller only):

2.4 watts nominal, 4.4 watts maximum.

100 mA nominal, 180 mA maximum at 24 Volts DC.

Maximum startup current is 1.5 Amperes for 10 milliseconds. Power supplies

with fold back current limiting are not recommended.

Maximum Ripple:

Ripple should not exceed 5 Volts peak-to-peak. The sum of DC plus ripple must

18 Vdc and 32 Vdc

Temperature Range:

Operating: -40ºC to +85ºC (-40ºF to +185ºF)

Storage: -55ºC to +150ºC (-65ºF to +302ºF)

- 2 -

Figure 1 - Controller Dimensions

Relay Contacts:

Normally open/normally closed contacts rated for 5 Amperes at 30 Volts DC/ 250

Volts AC

Current Outputs:

4-20mA DC into a maximum external loop resistance of 600 Ohms at 18-32

Volts DC

Dimensions:

Refer to Figure 1

Shipping Weight (approximate):

2 lbs (0.9 kilograms)

Certification:

CSA certified for ordinary, non-hazardous locations

System Sensitivity:

Sensitivity for the standard controller is field adjustable over a range of 8

through 120 counts per second (cps) in increments of 8 cps. The maximum

response distance is achieved at an 8 cps sensitivity setting. For applications

involving high background radiation potential, the system can be de-sensitized

by increasing the count rate required to actuate alarms. The 120 cps setting is

the lowest sensitivity.

Response Time:

Response to a saturating (high intensity) UV source is typically 10 milliseconds

for the instant alarm outputs and 0.5 seconds for the area alarm outputs when

sensitivity is set for 8 cps and time delay is set for 0.5 seconds (minimum

settings)

- 3 -

Figure 2a - Detector Dimensions

0.5"

5.50"

0.25"

2.50"

4.13"

4, 1/4"

holes in

base for

mounting

Figure 2b - Swivel Mount

Dimensions

DETECTOR SPECIFICATIONS

Operating Voltage:

290 Vdc ± 3V (provided from controller)

Power Consumption (each detector):

0.29 Watts nominal, 0.5 Watts maximum

1 mA nominal, 1.7 mA maximum

Temperature Range:

Operating: -40ºC to +125ºC (-40ºF to +257ºF)

Storage: -55ºC to +150ºC (-65ºF to +302ºF)

Dimensions:

Refer to Figures 2a and 2b

Detector Enclosure Materials:

Available in anodized copper-free aluminum or optional stainless steel

Shipping Weight (approximate):

2 lbs (0.9 kilograms)

Certification:

CSA, NRTL/C, NEMA 4X certified for hazardous locations

Class 1, Division 1, Groups B, C and D

IEC approval (Class 1, Zone 1 Groups IIB+H2 T5)

Spectral Sensitivity Range:

The detector responds to UV radiation over the range of 185 to 260 nanometers

(1850 to 2600 angstroms)

Cone of Vision:

The Detector has a nominal 120 degree cone of vision

- 4 -

Figure 3 - Controller

Face-Plate

BASIC OPERATION - CONTROLLER

CONTROLLER FACEPLATE DESCRIPTION

The controller faceplate provides LEDs and two digital displays for

identifying status conditions, a bar graph display for indicating an alarm

condition and MENU/SET and SELECT/RESET push-button switches

for testing and resetting the system. Refer to Figure 3.

Digital Displays - The upper digital display is normally off. If a

fire alarm or visual integrity fault is detected, it indicates the

channel number of the alarm or fault. The digital displays

indicate system status including system error codes, visual

integrity (vi) faults, system faults or fire alarms. The lower

display shows ‘nor’ in normal operating mode. If more than

one channel is in an alarm or fault condition the digital displays

will cycle through these channels. Since at least one display is

always lit they also function as a power indicator.

Bar Graph Display - Normally off. Flashing when fire

detected in any area.

INSTANT LED - (no time delay) Flashes when any detector

signal exceeds the fire sensitivity setting.

AREA 1 & 2 LEDs - (Area 1 only for R1F) If the selected

“voting” criteria of the area and the preset time delay has

elapsed the corresponding LED starts flashing.

FAULT LED - flashes upon detection of an overall system fault

or vi fault.

CHANNEL LEDs - (1, 2 or 4 depending on model) flash to indicate detector in alarm

and remain illuminated until reset, after an alarm condition has returned to normal.

MENU/SET Push-button - is used to enter the main menu, to toggle through menu

selections and in conjunction with the SELECT/RESET push-button to enter the special

functions menu.

SELECT/RESET Push-button - is used for a basic system reset, menu selection and

with the MENU/SET push-button to enter the special functions menu. This switch is

also used during the manual vi test.

OUTPUTS

Relay Outputs:

The Instant, Area and Fault relays have SPDT contacts rated 5 Amps at 30 Volts dc or 250

Volts ac.

The Instant and Area alarm relays are programmable for either normally energized or normally

de-energized operation and for latching or non-latching (programmable as a group not

individually). The fault relay is only normally energized. The relays can be configured with

jumpers for normally open or normally closed contacts.

- 5 -

RECOMMENDATION

The fault relay output should not be used to activate an automatic shutdown procedure.

The fault output indicates a potential problem with the controller, not an alarm condition.

Refer to Table 1 for a summary of the relay programming options.

Table 1 - Selectable Output Options

OUTPUT

Selectable Normally

Open/Closed

Selectable Normally

Energized/De-Energized

Selectable

Latching/Non-Latching

AREA

YYY

INSTANT Y Y Y

FAULT Y N

Area alarms are programmed together, not individually

Fault relay is normally energized

Fault relay is non-latching

Current Outputs:

4-20 mA DC current outputs transmit system information to other devices. The current outputs

can be wired for isolated or non-isolated operation by changing the jumpers as shown in

Figure 4. Refer to Unit IV, System Operation for a description of the current output signal levels.

Figure 4 - Jumper Selections for an Isolated or Non-isolated Current

Output

PROGRAMMING OPTIONS

DIP switches located on the circuit board are used to “program” various options including:

channel selection,

system sensitivity,

fire area voting logic,

time delay for fire area alarms,

relay latching/non-latching selection, and

relay energized/de-energized selection.

- 6 -

NOTE

Power to the controller must be cycled to make dip switch changes take effect.

EXTERNAL RESET

A normally open, momentary closure switch connected between the external reset terminal and

the negative power terminal provides remote reset.

AUTOMATIC DIAGNOSTICS AND FAULT IDENTIFICATION

The microprocessor-based controller features self-testing circuitry that continuously checks for

problems that could prevent proper system response. When power is applied, the

microprocessor automatically tests memory. In the Normal Operating Mode it continuously

monitors the system to ensure proper functioning. A "watchdog" timer is maintained to ensure

that the program is running correctly.

The main loop of the operating program continuously cycles through the Automatic Visual

Integrity test, checking each detector and its wiring. The microprocessor can be interrupted by

any one of several status changes such as a fault or a "fire" signal from one of the detection

areas to take appropriate action.

If a system or vi fault is detected the Fault LED flashes, digital displays and current outputs

identify the nature of the fault and the fault relay is de-energized.

VOTING LOGIC (not applicable to R1F)

The controller can be DIP switch configured for either one or two monitoring areas. For a one

area configuration, all channels are considered as being in Area 1 and both Area alarm relays

will be activated together.

The dip switches can be set so that only one channel need be in alarm to activate the area alarm

or any two channels must ‘vote’ (see a fire at the same time) to activate the area alarm. The

instant alarm will be activated when any channel sees UV radiation exceeding the preset

sensitivity setting, no matter what voting option is being used.

For a two area configuration, channel one (one and two for R4F) make up Area 1 and channel

two (three and four for R4F) make up Area 2. With the R4F each Area alarm may be

programmed with different voting criteria (ie. Area 1 may be set so that either channel one OR

channel two may activate the area alarm, and Area 2 may be set so that both channels three

AND four must see the fire at the same time to activate the Area alarm).

DETECTOR

The detector responds to UV radiation over the range of 185 to 260 nanometers. It is not

sensitive to direct or reflected sunlight nor to normal artificial lighting.

The detector is housed in an explosion-proof enclosure that is designed to meet most national

and international standards. It is available in anodized aluminum or optional stainless steel.

The detector is typically mounted with a swivel mounting assembly which is recommended.

Other mounting arrangements are possible.

- 7 -

Unit II UV FIRE DETECTION

SYSTEM APPLICATION

The detector responds instantly to ultraviolet radiation emitted by a flame. It is designed for use

in hazardous locations and is suitable for use in outdoor applications.

Typical applications for UV detection systems are:

around highly combustible materials

if instantaneous response to flame is needed

where automated fire protection is required

to protect large capital investments

Petroleum Products Handling

petroleum loading terminals

offshore platforms

pipeline stations

tank farms

refineries

engine rooms

Gaseous Fuel Handling

butane and propane loading and storage

pipeline compressor stations

gas gathering facilities

LNG loading, transfer and storage

hydrogen

gas turbines

Other Processes

paint spray booths

chemical and petrochemical production

powder coating booths

Automated fire protection systems also have applications in any manufacturing or research

facility where the potential of fire may be low to moderate but the losses due to a fire would be

high.

DETECTOR SENSITIVITY

SPECTRAL SENSITIVITY RANGE

The UV fire detector responds to radiation wavelengths of 185 to 260 nanometers (1850 to 2600

angstroms). Figure 5 illustrates the range of sensitivity and compares this range to other forms

of radiation. Note that UV radiation reaching the earth from the sun does not extend into the

sensitivity range of the detector. Nor does radiation from normal artificial lighting, such as

fluorescent, mercury vapor and incandescent lamps.

- 8 -

Figure 5 - Various Spectral Distributions

NOTE

Some mercury vapor lamps can operate for extended periods with cracked or damaged

envelopes and will then emit UV radiation in the range of the detector. Remove defective

mercury vapor lamps from service.

The UV sensor responds to radiation other than ultraviolet. X-rays can activate the detector and

are often used in industrial inspection. It may be necessary to disable the system if X-ray

inspection is conducted nearby.

UV radiation other than that produced by an actual fire is referred to as “background UV.” An

example of a high level of background UV could be the case of a flare stack situated outside of a

building. The UV radiation produced by this flare may be detected when a door to the building is

opened. Windows or reflective surfaces may also result in unusually high levels of UV radiation

entering the building from the flare. In a situation like this, the fire detection system response

must be carefully checked and the sensitivity level adjusted high enough so that this

“background” UV will not cause false alarms.

Caution must be exercised if the detection system is turned off, since the hazardous area will not

be protected.

NOTE

Ultraviolet detectors are sensitive to arc welding and if this type of radiation can be

expected, nuisance alarms must be controlled through proper application including

careful positioning and shielding of the detectors. Some applications may require a

UV/IR system.

- 9 -

CONE OF VISION

The fire detector has a nominal 120 degree cone of vision. Figure 6 shows the cone of vision

and detector response to a UV source at various distances. The practical application distance is

up to about 50 feet (15 meters). The distance is directly related to the intensity of the ultraviolet

radiation source. Programming the controller to require a high count rate results in low system

sensitivity. Consider that UV absorbing chemical vapors may be present. (See Appendix C)

Figure 6 - Detector Cone of Vision

SYSTEM SENSITIVITY

The UV tube count rate generated by different fires at the same distance is unpredictable.

Generally, if a fire doubles in size the tube response is increased by about 60 percent.

Controller sensitivity and time delay settings for various applications is dependent on the severity

of the hazard and the action required if a fire occurs. The system can be adjusted to various

sensitivity levels by programming the controller to respond at a pre-determined detector count

rate which is dependent upon the intensity of the ultraviolet radiation reaching the detector,

which in turn depends on the type of fuel, temperature, flame size, distance from the detector

and concentration of UV absorbing vapors present.

Programming the controller to respond to a low count rate results in high system sensitivity.

Unit III SYSTEM INSTALLATION

INSTALLATION

GENERAL WIRING REQUIREMENTS

NOTE The wiring procedures in this manual are intended to ensure proper functioning of the

device under normal conditions. However, because of the many variations in wiring

codes and regulations, total compliance to these ordinances cannot be guaranteed. Be

certain that all wiring complies with applicable regulations that relate to the installation of

electrical equipment in a hazardous area. If in doubt, consult a qualified official before

wiring the system.

- 10 -

Shielded cable is highly recommended for power input and signal wires to protect against

interference caused by extraneous electrical 'noise'. Relay outputs do not require shielded cable.

Recommended detector cable is four conductor, shielded cable, 18 AWG, rated 300V. If the

wiring cable is installed in conduit, the conduit must not be used for wiring to other electrical

equipment. Detectors can be located up to 2000 feet (600 meters) from the controller.

Water will damage electronic devices. Moisture in the air can condense within electrical conduit

and drain into the enclosure, therefore, water-proof and explosion-proof conduit seals are

recommended to prevent water accumulation within the enclosure. Seals should be located as

close to the device as possible and not more than 18 inches (46 cm) away. Explosion-proof

installations may require an additional seal where conduit enters a non-hazardous area.

Conform to local wiring codes.

When pouring a seal, use a fibre dam to assure proper formation of the seal. The seals should

never be poured at temperatures below freezing.

The jacket and shielding of the cable should be stripped back to permit the seal to form around

the individual wires. This will prevent air, gas and water leakage through the inside of the shield

and into the enclosure.

It is recommended that explosion-proof drains and conduit breathers be used. In some

applications, alternate changes in temperature and barometric pressure can cause 'breathing'

which allows moist air to enter and circulate inside the conduit. Joints in the conduit system are

seldom tight enough to prevent this 'breathing'.

CONTROLLER WIRING

NOTE

The controller contains semiconductor devices that are susceptible to damage by

electrostatic discharge. An electrostatic charge can build up on the skin and discharge

when an object is touched. Therefore, use caution when handling, taking care not to

touch the terminals or electronic components. For more information on proper handling,

refer to the Appendix.

The controller can be configured for isolated or non-isolated current outputs by changing jumpers

on circuit board as per Figure 4. Figures 7a, 8a, and 9a show the proper wiring for non -isolated

current outputs and Figures 7b, 8b and 9b show wiring for isolated current outputs.

- 11 -

Figure 7a - Wiring for R1F with Non-Isolated Current Output

- 12 -

Figure 7b - Wiring for R1F with Isolated Current Output

- 13 -

Figure 8a - Wiring for R2F with Non-Isolated Current Output

- 14 -

Figure 8b - Wiring for R2F with Isolated Current Output

- 15 -

Figure 9a - Wiring for R4F with Non-Isolated Current Output

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NetSafety Rack-Mount Fire Controller Owner's manual

NetSafety Rack-Mount Fire Controller Owner's manual

NetSafety Rack-Mount Fire Controller Owner's manual

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