Power Fist 8205494 Owner's manual

8205494

User Manual

12 GPM Air Powered

Barrel Pump

Please read and understand all instructions before use.

Retain this manual for future reference.

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8205494

12 GPM Air Powered

Barrel Pump

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SPECIFICATIONS

ITEM DESCRIPTION

Pump Capacity Approx. 12 GPM (gallons per minute)

Bung Sizes 1-1/2 in. & 2 in.(both w/O-Rings)

Discharge Size 1-1/16 in. I.D.

Suction Tube Size 1-1/4 in. O.D.

Working Air Pressure 10 PSI

Air Inlet Size 1/4 in. NPT w/Quick Disconnect

Air Valve Type 1/4 in. Ball Valve w/Swing Lever

Air Regulator 1/4 in. Mini (4 Port) w/Gauge

Push/Twist/Lock Adjust

0~22 PSI / 0~0.15MPa

Safety Air Valve 1/4 in. Brass w/Pull Ring

Net Weight 11.2 pounds

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SAFETY

IMPORTANT SAFETY PRECAUTIONS

WARNING! Read and understand all instructions before using this tool. The operator must follow basic

precautions to reduce the risk of personal injury and/or damage to the equipment. Before allowing

someone else to use this tool, make sure they are aware of all safety information.

WARNING! The warnings, cautions and instructions discussed in this instruction manual cannot cover

all possible conditions and situations that may occur. Common sense and caution are factors that

cannot be built into this product, but must be supplied by the operator.

NOTE: Keep this manual for safety warnings, precautions, operating, inspection and

maintenance instructions.

WORK AREA

1. Operate in a safe work environment. Keep your work area clean and well lit.

2. Keep anyone not wearing the appropriate safety equipment away from the work area.

3. Minimize distractions in the work environment. Distractions can cause you to lose control

of the tool.

4. Store tools properly in a safe and dry location to prevent rust or damage.

5. Always lock up tools and keep them out of the reach of children.

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PERSONAL SAFETY

CAUTION! Wear protective equipment approved by the Canadian Standards Association (CSA) or

American National Standards Institute (ANSI) when using the tool.

1. Head Protection

a. Always wear impact safety goggles that provide front and side protection for the eyes.

b. Wear the appropriate rated dust mask or respirator.

c. Wear earplugs if the power tool or work environment is noisy.

d. Wear a full-face shield if your work creates metal ﬁlings or wood chips.

e. Wear a hard hat to protect your head from falling objects.

2. Gloves

a. The gloves should provide protection based on the work materials.

b. Wear suitable gloves to reduce the effects of vibration.

3. Protective Clothing

a. Wear protective clothing designed for the work environment and tool. Examples are

electrical non-conductive clothes or clothes treated to resist corrosive liquids or materials.

4. Foot Protection

a. Steel toe footwear or steel toe caps to prevent injury from falling objects.

b. Non-skid footwear is recommended to maintain footing and balance.

5. Control the tool, personal movement and the work environment to avoid personal injury or

damage to tool. Stay alert, watch what you are doing and use your common sense.

a. Keep articles of clothing, jewelry, hair, etc., away from moving parts to avoid entanglement

with a tool.

b. Do not operate any machine/tool when tired or under the inﬂuence of drugs,

alcohol or medications.

c. Do not overreach when operating a tool. Proper footing and balance enables better control

of a tool in unexpected situations.

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SPECIFIC SAFETY PRECAUTIONS

1. Stay within air pressure capacity. Never operate the Barrel Pump above 10 PSI.

2. This Barrel Pump is designed for use only with non-ﬂammable, noncorrosive liquids.

THIS PUMP IS NOT DESIGNED FOR FUEL TRANSFER.

TOOL USE AND CARE

1. This tool was designed for a speciﬁc function. Do not modify or alter this tool or use it for an

unintended purpose.

2. Maintain tools with care (see Maintenance).

AIR COMPRESSOR

Ensure the compressor used with the tool can

supply the required Cubic Feet per Minute at the

required PSI (see Speciﬁcations).

1. Use proper size and type of air pressure

line and ﬁttings.

2. Use only clean, dry, regulated

compressed air at the rated range as

marked on the tool.

CAUTION! Do not use an air source other than

an air compressor to power this tool.

3. Always use an air regulator, an in-

line ﬁlter and a moisture trap in

your compressed air system. These

accessories will increase the tool’s life

and keeps the tool in good working condition. See the diagram for recommended components

of an air line.

4. Avoid using an air hose that is too long. The longer the hose, the lower the pressure that

reaches the tool, possibly causing it to cease functioning. As well, a longer hose can become a

tripping hazard.

5. Air tool CFM consumption ratings are based upon a 25% duty cycle. If you require continuous

duty, a larger compressor is required.

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AIR SOURCE INSTALLATION

WARNING! Never use pure oxygen, carbon dioxide, combustible gases or any bottled gas as an air

source for a tool. Such gases are capable of causing an explosion and serious injury to persons.

1. Set the air pressure regulator on the air compressor to the recommended PSI level (see

Speciﬁcations). Do not exceed the tool recommended air pressure. Excess pressure could

result in damage to the tool, to your workpiece or serious injury.

2. Prepare a standard 1/4 in. air connector for use with your tool. Wrap the threaded portion of

the air connector with thread seal tape. Wrap in a clockwise direction so it will not unravel when

attaching to a quick connector. Attach it to the tool air inlet and tighten.

3. Attach a standard quick connector to the air source’s hose. Attach the air hose to the

tool’s air connector.

4. Check the air line and its connections for air leaks. Do not use the tool until you have repaired

all air leaks.

DISCONNECTING AIR SOURCE

WARNING! Failure to follow these steps could result in severe injury, tool or property damage.

Disconnect tool from air source before cleaning, servicing, changing parts/accessories or

when not in use.

1. Turn hopper regulator to the OFF position.

2. Turn the air regulator to the OFF or L position.

3. Turn off the air compressor.

4. Disconnect the air pressure hose.

5. Discharge any residual pressure inside the tool.

UNPACKING

1. Carefully remove the parts and accessories from the box. Retain packaging material until you

have carefully inspected and satisfactorily installed or operated the tool.

2. Make sure that all items in the parts list are included.

3. Inspect the parts carefully to make sure the tools and accessories were not damaged

while shipping.

WARNING! Do not operate the tool if any part is missing. Replace the missing part before operating.

Failure to do so could result in a malfunction and serious personal injury.

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ASSEMBLY

NOTE: When this manual refers to a part number, it refers to the included parts list.

1. Wrap about 4 in. of pipe sealer tape (not included) around the male threads located on the

lower section of the Oil Tube (5). Then ﬁrmly screw an Oil Tube Coupler (7) onto the Oil Tube.

(See Fig 2.)

2. Wrap about 4 in. of pipe sealer tape around the male threads located on both the upper and

lower sections of the Oil Tube (6). Then ﬁrmly screw one end of the Oil Tube onto the

Oil Tube Coupler (7).

3. Firmly screw the remaining Oil Tube Coupler (7) onto the lower section of the Oil Tube (6).

4. Wrap about 4 in. of pipe sealer tape around the male threads located on both the upper and

lower sections of the remaining Oil Tube (8). Then ﬁrmly screw one end of the Oil Tube into the

Oil Tube Coupler (7).

5. Insert the Oil Filter (9) into the Inlet Plug (10). Then, ﬁrmly screw the Inlet Plug onto the lower

section of the Oil Tube (8).

Oil Tube (5)

Oil Tube Coupler (7)

Oil Filter (9)

Oil Tube (6)

Oil Tube (8)

Inlet Plug (10)

6. Unscrew and remove the large bung from the barrel of liquid to be pumped.

7. Insert the lower section of the Barrel Pump through the bung of the barrel. Then ﬁrmly screw

the Barrel Pump into the female threads of the bung.

8. To adjust the length of the tube in the barrel, grasp the regulator assembly and twist it up or

down on the pipe.

NOTE: The male threads of the Barrel Pump are designed to ﬁt a 1-1/2 in. or 2 in. diameter

bung. (See Fig 3)

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OPERATION

1. Make sure the Air Inlet Ball Valve (3) is in its closed position. (See Fig 3.)

2. Connect one end of an air hose to the Quick Coupler (2) on the Barrel Pump. (See Fig 3.)

3. Connect the other end of the air hose to an air compressor. (See “Recommended Air Line

Components” illustration)

4. Turn on the air compressor, and set its regulator to 10 PSI. Do not exceed 10 PSI. (See Fig 3.)

5. Set the Regulator (4) on the Barrel Pump to 10 PSI. (See Fig 3.)

6. Turn the Air Inlet Ball Valve (3) to its open position to pump the liquid from the Short Oil Tube

(21) of the Barrel Pump into a proper container. (See Fig 3.)

NOTE: The rate of ﬂow of the liquid being pumped depends on its ﬂuid viscosity. To adjust the

7. Regulator’s (4) PSI and therefore alter the rate of ﬂow of the liquid, lift up and twist the Knob on

the Regulator. Then, push in on the Knob. To increase air pressure, turn the Knob clockwise. To

decrease the air pressure, turn the Knob counter clockwise. Do not exceed 10 PSI. (See Fig 3.)

8. To stop the ﬂow of liquid being pumped from the barrel, turn the Air Inlet Ball Valve (3) to its

closed position. (See Fig 3.)

9. When ﬁnished using the Barrel Pump, make sure the Air Inlet Ball Valve (3) is in its closed

position. Turn off the air compressor. Hold a proper container under the Short Oil Tube (21)

and open the Air Inlet Ball Valve again to release any compressed air in the Barrel Pump. Turn

the Regulator (4) to its lowest setting. Turn the Air Inlet Ball Valve to its closed position. Then,

disconnect the air hose from the Barrel Pump.

10. If necessary, unscrew and remove the Barrel Pump from the barrel. Replace the bung on the

barrel. Wipe the Barrel Pump dry. Then, store the Pump in a clean, dry, safe location out of

reach of children. (See Fig 3.)

F3.1 Pressure Meter (1)

Short Oil Tube (21)

Regulator (4)

Pressure Meter (1)

Air Inlet Ball Valve (3)

Quick Coupler (2)

Barrel (not included)

Pull Ring (19)

1-1/2 in. ~ 2 in. Diameter Threads

12 GPM Air Powered Barrel Pump

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For technical questions call: 1-800-665-8685

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INSPECTION, MAINTENANCE AND CLEANING

WARNING! Prior to performing any inspection, maintenance, or cleaning of the Barrel Pump, make

sure to disconnect the air hose from the tool. Then, open the Air Inlet Ball Valve (3) again to release

any compressed air in the Barrel Pump.

1. Before each use, check the Barrel Pump for loose connections, damaged parts, and any other

condition that will affect the safe and proper operation of the tool. If there is a problem with the

Pump, immediately discontinue its use and have the tool repaired before further use.

2. To clean the exterior of the Barrel Pump, wipe with a clean, damp cloth using a mild detergent

or mild solvent. Do not immerse the tool in liquids.

3. To clean the interior of the Barrel Pump, immerse the lower section of the Pump into a

container ﬁlled with a mild detergent or mild solvent. Connect the Barrel Pump to an air

compressor and pump the detergent or solvent through the Pump and into a proper waste

container until the detergent or solvent being pumped is itself clean. When ﬁnished, disconnect

the air compressor, releasing all remaining pressure from the Pump. Remove the Pump from

the container of detergent/solvent. Then, thoroughly dry the Pump.

4. Always dispose of oil and other liquids according to local waste authority guidelines.

5. When storing, always store the Barrel Pump in a clean, dry, safe location out

of reach of children.

6. Maintain the tool’s label and nameplate. These carry important information. If unreadable or

missing, contact Princess Auto Ltd. for replacements.

CAUTION! Only qualiﬁed service personnel should repair the tool.

DISPOSING OF TOOL

If your tool has become damaged beyond repair, do not throw it out. Bring it to the appropriate

recycling facility.

DISPOSAL OF OIL

Do not drain hydraulic oil into the sewer system or dispose in an uncontrolled location. Hydraulic ﬂuid

may take up to a year to breakdown in the environment and the ingredients may still be toxic.

Contact your local municipality for proper disposal instructions or locations.

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TROUBLE SHOOTING

If the tool does not function properly or if it is missing parts, contact Princess Auto Ltd. for a solution.

If unable to do so, have a qualiﬁed technician service the tool.

Problem Possible Solution

Barrel Pump is not pumping properly or

not pumping at all.

1. Make sure the Barrel Pump is ﬁrmly screwed

into the barrel.

2. Make sure the Air Inlet Valve of the Barrel Pump

is open.

3. Make sure the air hose connections are secure.

4. Make sure the air compressor is set at 8.5 PSI.

5. Make sure the Air Regulator of the Barrel Pump is

adjusted to compensate for the viscosity of the liquid

being pumped.

6. Remove the Barrel Pump from the barrel, and check the

Pump for blockages in its system.

7. Have a qualiﬁed service technician check the Barrel

Pump for damage.

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For technical questions call: 1-800-665-8685

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PARTS BREAKDOWN

PARTS LIST

Part # Description Qty Part # Description Qty

1 Pressure Meter 1 17 Valve Core 1

2 Quick Coupler 1 18 Spring 1

3 Air Inlet Ball Valve 1 19 Pull Ring 1

4 Regulator 1 20 Valve Cover 1

5 Oil Tube (3) 1 21 Short Oil Tube 1

6 Oil Tube (2) 1 22 Outlet Ball Valve 1

7 Oil Tube Coupler 2 23 Bend Head 1

8 Oil Tube (1) 1 24 Swivel Coupler 1

9 Oil Filter 1 25 O-Ring 1

10 Inlet Plug 1 26 O-Ring 2

11 O-Ring 1 27 Screw Cap 1

12 O-Ring 1 28 Lock Nut 1

13 Housing 1 29 Spring 1

14 Valve Body 1 30 Valve Core 1

15 Control Bolt 1 31 Coupler 1

16 Lock Nut 1

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Power Fist 8205494 Owner's manual

Power Fist 8205494 Owner's manual

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