AGA Integrated Electric Module Installation guide

Brand: AGA

Model: Integrated Electric Module

Type: Installation guide

07/10 EINS 511193

PLEASE READ THESE INSTRUCTIONS BEFORE INSTALLING THIS APPLIANCE

For use in GB and IE

Installation

Instructions

Remember, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety

and performance specification that we require. Do not use reconditioned or copy parts that have not been clearly

authorised by AGA.

INTEGRATED ELECTRIC MODULE

(with Ceramic Hob)

CONTENTS

SECTION PAGE

INTRODUCTION 3

ELECTRICAL CONNECTION 4 - 5

LOCATION 6

SPECIFICATIONS - 2 OVEN AGA WITH MODULE 7

SPECIFICATIONS - 3 OVEN AGA WITH MODULE (GC3M) 8

SPECIFICATIONS - AGA GC3 (POWER FLUE) WITH MODULE 9

INSTALLATION SEQUENCE AND PROCEDURE 10-12

WIRING DIAGRAM 13

WARNING: THIS APPLIANCE MUST BE EARTHED.

The appliance is designed for the voltage stated on the rating plate, which is situated in the

centre vent slot near the base of the Front Plate.

The appliance is supplied with and installed adjacent to the LH side of any one of the current

range of traditional AGA cookers.

Installation of the Module must, therefore, be in conjunction with the build instructions of the

‘parent’ AGA.

Reference must be made to the above Installation instructions for the ‘parent’ AGA especially

regarding pre-site inspection, not only for both cookers but to consider any pipework that may

pass at the rear of the Module. i.e. boiler piping or flue duct from a fan flue AGA.

The appliance has been designed to accommodate pipework passing at the rear.

NOTE! THE MAIN AGA COOKER IS DELIVERED EX-WORKS UNASSEMBLED.

ASSEMBLY IS UNDERTAKEN ON SITE, BY AN AUTHORISED AGA DISTRIBUTOR.

The Module is supplied from the manufacturers in a fully assembled and tested condition.

INTRODUCTION

ELECTRICAL CONNECTION

Electrical connections are located at the back of the appliance.

Refer to Figs. 1A and 1B for wiring connection to the appliance.

Remember that an excess of cable length is required for the possible withdrawal of the cooker.

Always double check connections and ensure terminals are fully tightened and the cable is

secured to the cable clamp.

THE ISOLATOR SHOULD NOT BE POSITIONED IMMEDIATELY ABOVE THE MODULE

COOKER, BUT MUST BE SITED WITHIN 2 METRES OF THE APPLIANCE.

SINGLE PHASE CONNECTION - The Module requires a 30 amp power supply to be fitted in

conjunction with a double pole isolator with a minimum contact clearance of 3mm and be

connected to the mains with a minimum 6mm

cable to comply with the latest editions of the local

and national wiring regulations.

FIG. 1A

DESN 513370

DESN 513372

SINGLE PHASE CONNECTION - MINIMUM 6mm

AND MUST COMPLY WITH THE

LATEST EDITIONS OF THE LOCAL AND NATIONAL WIRING REGULATIONS

REMOVE COVER (4

SCREWS) TO GAIN ACCESS

TO THE MAINS TERMINAL

ELECTRICAL CONNECTION (CONTINUED)

FIG. 1B

DESN 513371

DESN 513373

THREE PHASE CONNECTION - MINIMUM 2.5mm

AND MUST COMPLY WITH THE

LATEST EDITIONS OF THE LOCAL AND NATIONAL WIRING REGULATIONS

REMOVE COVER (4

SCREWS) TO GAIN ACCESS

TO THE MAINS TERMINAL

REFER TO FIG. 2

Any adjacent walls that project above the height of the hob must be of heat resistant material.

The side wall above the hob shall be greater than 60mm from the cooker.

surfaces over the top of the cooker must not be closer than 650mm.

The vent slots in the back of the top plate (or shroud) must not be obstructed.

If possible, any hot water pipes should be directed away from the cooker.

The extension channel section at the rear of each side plate may be removed, if required to

clear hot water or flue pipes with the following provisos:-

If hot water pipes pass at the rear, they should be lagged and a 50mm air gap provided

to the LH side of the cooker.

Note: It is advisable that the supply cable is routed away from any hot surfaces i.e. hot

water/flue pipes.

In the interest of safety, due consideration must be given to the protection of the electric

cable to the cooker.

THIS IS A TYPE X APPLIANCE.

NOTE: The parent AGA may require a gas supply (See Figs 2, 2A & 2B) and ‘INSTALLATION

SECTION

LOCATION

SPECIFICATIONS - 2 OVEN AGA WITH MODULE

FIG. 2

DESN 511252

SPECIFICATIONS - 3 OVEN AGA WITH MODULE (GC3M)

FIG. 2A

DESN 512541

NOTE: When surveying for a cooker installation the actual clearance required for the ‘body’ of

the appliance should be increased overall by 10mm beyond the figures quote above. This allows

safe margin to take into account the natural dimensional variations found in major castings in

particular the width across an appliance recess could be critical.

SPECIFICATION - AGA GC3 (POWER FLUE) WITH MODULE

FIG. 2B

DESN 513561

* GAS SUPPLY PIPE FOR GC3 (PF) WHEN FITTED TO MODULE

*** WHEN ADJACENT TO COMBUSTIBLE MATERIAL

COOKER DIMENSIONS

When surveying for a cooker installation the actual clearance required for the ‘body’ of the

appliance should be increased overall by 10mm beyond the figures quoted below. This allows

safe margin to take into account the natural dimensional variations found in major castings. In

particular the width across the appliance recess could be critical.

ABCD

F G H J I* K L M

PQRSTU

1598

889 851 679 60

967 1330 756

1125

685

116 3 698 48 65 375 500 595 960

***

INSTALLATION SEQUENCE AND PROCEDURE

installation must be to Local and National Wiring Regulations and carried out by a Qualified

Engineer.

Having ensured all space requirements and regulations having been satisfied for the combined

arrangement (AGA Cooker & Module) ,the build and Installation is to proceed as follows:-

1. It is essential that the base or hearth on which both cooker and module stands should be

level and capable of supporting the total weight of both units.

Module weight = 94 kgs.

2. Unpack and remove the Module from the pallet.

3. Unclip the thermostats in the ovens.

4. Remove the top plate by unscrewing the chrome buttons and nuts, disconnect the right

and left hand electric wiring plugs at the rear and remove the thermostat phials from the

ovens by pushing through the oven entry holes.

Lay the top plate safely on its top face, suitably protected.

5. First check that the current is OFF.

Connect the mains wire to the terminal block at the rear of the cooker (see Fig. 1 & 1A).

Sufficient cable should be available to allow the cooker to be removed for servicing.

6. Position the cooker alongside the main AGA baseplate leaving 16mm between the two

bases (see Fig. 3).

Check with a spirit level that the front plate is vertical and the ovens level. Shim under the

module base if necessary.

7. Proceed with the main AGA build in accordance with normal practice until a check can be

made that the Module front plate and the AGA front are the same height and that the

distance between the two units has been maintained. If not, adjustment should be made

to the Module position. Connect gas supply for parent AGA and check for gas soundness.

NOTE: For connecting gas supply to AGA GC3 (3 Oven Model, (See Fig. 5). Alternatively

the gas supply for the AGA GC3 could be connected from the right hand side, see Fig. 1 of

AGA GC3 Installation Instructions. Check for gas soundness after connecting to gas supply.

8. Levelling of the simmering plate on the main cooker can be carried out with its top plate

in position and verified across to the Module (see Fig. 4).

9. Complete the main cooker build and loosely screw down the top plate.

10. Apply tape (provided) to the underside of the lap strip on the Module top plate.

11. Replace the Module top plate ‘propping up’ to enable the top and bottom thermostat phials

(top oven shorter length of two) and LH/RH wiring harness plugs to be inserted and

connected.

12. Lower the top plate into position and loosely screw down.

13. Verify that the two top plates are level.

14. Insert thermostat phials into their respective clips in the ovens.

15. Secure handrails as shown on Instruction Sheet No. EINS 511080.

16. Finally tighten both top plates.

Commission the main AGA cooker, as stated in the relevant Installation Instruction and carry out

functional tests on each of the features on the Module.

FIG. 3

DESN 511254

FIG. 4

DESN 511255

FROM TOP SURFACE OF THE AGA TO

LUGS ON FRONT PLATE OF MODULE

TOP PLATE

OF MODULE

REMOVED

Fig 5 - Aga GC3 (Open Flue) & GC3 (Power Flue) Only - Gas Supply Connections

(approximate positions)

DESN 512542

NOTE: A special rubber grommet is

provided to fill-in the ‘knock-out’ hole in

the side panel. Pierce the centre of the

grommet and pass the 1/4” gas supply

pipe through it.

NOTE: For gas supply to the Aga GC3 use EITHER

the supply pipe as shown above, OR the supply pipe (also provided)

with gas inlet low down at front right hand side of Aga GC3. (see Fig. 1 of GC3 Installation Instructions).

AGA ELECTRIC MODULE WIRING (UK & EUROPE)

With AGA Rangemaster's policy of continuous

product improvement, the Company reserves the

right to change specifications and make

modifications to the appliances described and

illustrated at any time.

www.agaliving.com

www.agacookshop.co.uk

Manufactured By

AGA Rangemaster

Station Road

Ketley Telford

Shropshire TF1 5AQ

England

For further advice or information contact

your local AGA Specialist.

AGA Integrated Electric Module Installation guide

AGA Integrated Electric Module Installation guide

AGA Integrated Electric Module Installation guide

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