Hach ORBISPHERE 510 User manual

DOC024.52.93001

ORBISPHERE Model 410 Analyzer

USER MANUAL

03/2016, Edition 14

1

Table of Contents

Section 1 General Information......................................................................................................... 5

1.1 Disclaimer .................................................................................................................................... 5

1.2 Contact information...................................................................................................................... 5

1.3 Safety information ........................................................................................................................ 5

1.3.1 Use of hazard information................................................................................................... 5

1.3.2 Safety precautions .............................................................................................................. 6

1.3.3 Service and repairs ............................................................................................................. 6

1.3.4 Precautionary labels............................................................................................................ 7

1.3.5 Intended use of this equipment........................................................................................... 7

1.4 Product recycling information....................................................................................................... 8

1.5 Product disposal ........................................................................................................................ 10

1.6 Restriction of hazardous substances (RoHS) ............................................................................ 11

Section 2 Specifications.................................................................................................................. 13

2.1 Technical specifications ............................................................................................................. 13

2.2 Hardware description ................................................................................................................. 14

2.3 Model identification system........................................................................................................ 14

2.4 Security level table..................................................................................................................... 15

2.5 Default parameters .................................................................................................................... 16

Section 3 Installation........................................................................................................................ 17

3.1 Unpacking .................................................................................................................................. 17

3.2 Installation check list .................................................................................................................. 18

3.3 Wall mount and pipe mount instruments.................................................................................... 19

3.3.1 Instrument dimensions......................................................................................................19

3.3.2 Wall mounting ................................................................................................................... 20

3.3.3 Pipe mounting ................................................................................................................... 20

3.3.4 Connection panel (bottom of instrument).......................................................................... 21

3.4 Panel mount instrument ............................................................................................................. 22

3.4.1 Instrument dimensions......................................................................................................22

3.4.2 Mounting ........................................................................................................................... 23

3.4.3 Connection panel (bottom of instrument).......................................................................... 24

3.5 Connectors assembly instructions .............................................................................................25

3.5.1 Cable gland wiring instructions ......................................................................................... 25

3.6 Connection to mains power supply ............................................................................................ 26

3.6.1 Power supply connection (low voltage instruments) ......................................................... 26

3.6.2 Power supply connection (high voltage instruments)........................................................ 27

3.7 Connections to electronic boards............................................................................................... 28

3.7.1 Sensor cable ..................................................................................................................... 28

3.7.2 Electronic boards connectors............................................................................................ 29

3.7.3 Main board connections.................................................................................................... 29

3.7.4 Measurement board..........................................................................................................30

3.8 Measurement alarm relays ........................................................................................................ 31

3.9 Sensor installation...................................................................................................................... 32

3.9.1 EC Sensors....................................................................................................................... 32

3.9.2 TC Sensors ....................................................................................................................... 32

3.10 Define working language ......................................................................................................... 32

3.11 Define security levels ............................................................................................................... 32

Section 4 User Interface.................................................................................................................. 33

4.1 Instrument .................................................................................................................................. 33

4.2 Touch screen ............................................................................................................................. 33

4.2.1 Function keys on the header bar....................................................................................... 34

4.2.2 Menu navigation................................................................................................................ 35

4.2.3 Rolling list.......................................................................................................................... 35

4.2.4 Virtual keyboard ................................................................................................................ 35

4.2.5 Identification and authorization level ................................................................................. 36

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Table of Contents

4.2.6 Warning windows ..............................................................................................................36

4.3 Main menu structure...................................................................................................................37

Section 5 View Menu ........................................................................................................................39

5.1 Selection of the view style..........................................................................................................40

5.2 Configuration of the view styles..................................................................................................41

Section 6 Measurement Menu........................................................................................................43

6.1 Instrument configuration.............................................................................................................44

6.2 Measurement configuration........................................................................................................44

6.3 Measured data storage ..............................................................................................................47

Section 7 Calibration Menu.............................................................................................................49

7.1 Definitions...................................................................................................................................51

7.2 EC gas sensor calibration ..........................................................................................................51

7.2.1 O

2

sensor calibration.........................................................................................................52

7.2.2 O

3

sensor calibration.........................................................................................................52

7.3 TC gas sensor calibration...........................................................................................................53

7.4 Calibration errors (EC and TC sensors).....................................................................................54

7.5 Barometric pressure calibration..................................................................................................54

7.6 Calibration reports......................................................................................................................54

Section 8 Inputs/Outputs Menu......................................................................................................55

8.1 Configure snooze .......................................................................................................................56

8.2 View inputs/outputs ....................................................................................................................56

8.3 Relays ........................................................................................................................................56

8.4 Analog outputs ...........................................................................................................................57

8.5 Analog output characteristics .....................................................................................................61

Section 9 Communication Menu....................................................................................................65

9.1 RS-485 simple mode configuration ............................................................................................66

9.1.1 Data available....................................................................................................................67

9.1.2 Example of use..................................................................................................................69

9.2 PROFIBUS-DP communication (optional)..................................................................................70

9.2.1 Installation .........................................................................................................................70

9.2.2 Input/Output data...............................................................................................................71

9.3 USB-A port (host).......................................................................................................................75

9.4 HTTP/TCP-IP .............................................................................................................................75

9.4.1 Overview ...........................................................................................................................75

9.4.2 PC interface.......................................................................................................................75

9.5 Printer.........................................................................................................................................77

9.5.1 Install ferrite on the printer cable .......................................................................................77

9.5.2 Printer error messages......................................................................................................78

Section 10 Security Menu................................................................................................................79

10.1 Access rights management......................................................................................................79

10.2 Configure security ....................................................................................................................80

10.3 User management....................................................................................................................80

10.4 User action log file....................................................................................................................80

Section 11 Products Menu ..............................................................................................................81

Section 12 Global Configuration Menu........................................................................................83

Section 13 Services Menu...............................................................................................................85

13.1 Sensor diagnostics...................................................................................................................87

13.2 Language selection ..................................................................................................................88

13.3 Clock ........................................................................................................................................88

13.4 Screen......................................................................................................................................88

13.5 Buzzer ......................................................................................................................................88

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Table of Contents

13.6 Boards info............................................................................................................................... 88

13.7 Batteries................................................................................................................................... 89

13.8 Software download .................................................................................................................. 89

13.9 End application ........................................................................................................................ 89

Section 14 Maintenance and Troubleshooting .......................................................................... 91

14.1 Instrument maintenance .......................................................................................................... 91

14.2 Troubleshooting ....................................................................................................................... 91

14.3 List of events and alarms ......................................................................................................... 92

14.4 Storage, handling and transportation.......................................................................................92

Section 15 Part Lists ........................................................................................................................ 93

15.1 Accessories.............................................................................................................................. 93

15.2 Spare parts .............................................................................................................................. 93

Section 16 Glossary ......................................................................................................................... 95

16.1 Gas units.................................................................................................................................. 95

16.2 Generic terms and definitions .................................................................................................. 95

4

Table of Contents

5

Section 1 General Information

1.1 Disclaimer

The information in this manual has been carefully checked and is believed to be accurate.

However, Hach Lange assumes no responsibility for any inaccuracies that may be contained in

this manual. In no event will Hach Lange be liable for direct, indirect, special, incidental, or

consequential damages resulting from any defect or omission in this manual, even if advised of

the possibility of such damages. In the interest of continued product development, Hach Lange

reserves the right to make improvements in this manual and the products it describes at any

time, without notice or obligation.

manual may be reproduced or transmitted in any form or by any means without the written

permission of Hach Lange.

1.2 Contact information

1.3 Safety information

Please read the entire manual before unpacking, setting up, or operating this analyzer.

Pay particular attention to all warning and caution statements. Failure to do so could result in

serious injury to the operator or damage to the equipment.

To ensure the protection provided by this equipment is not impaired, do not use or install this

equipment in any manner other than that which is specified in this manual.

1.3.1 Use of hazard information

Manufacturing site:

HACH LANGE Sàrl

6, route de Compois

1222 Vésenaz

SWITZERLAND

Tel. +41 22 594 6400

Fax +41 22 594 6499

European HQ:

HACH LANGE GmbH

Willstätterstraße 11

40549 Düsseldorf

GERMANY

Tel. +49 211 52 880

Fax +49 211 52 88143

DANGER

Indicates a potentially or imminently hazardous situation which, if not avoided, will result in

death or serious injury.

WARNING

Indicates a potentially or imminently hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

Indicates a potentially or imminently hazardous situation that may result in minor or moderate

injury.

NOTICE

Indicates a situation which, if not avoided, may cause damage to the instrument. Information

that requires special emphasis.

6

General Information

1.3.2 Safety precautions

• The power cord plug connection is also used as a main power switch.

• The instrument must be connected to an electrical system which complies with

applicable local regulations.

• All the cables connected to the instrument must be fire resistant, type UL94V-1

• The operator must read and understand this manual before using the instrument.

• The instrument will not be used as a safety device. It does not provide a security

function in a hazardous process.

1.3.3 Service and repairs

None of the analyzer’s components can be serviced by the user. Only personnel from Hach

Lange or its approved representative(s) is (are) authorized to attempt repairs to the system and

only components formally approved by the manufacturer should be used. Any attempt at

repairing the analyzer in contravention of these principles could cause damage to the analyzer

and corporal injury to the person carrying out the repair. It renders the warranty null and void

and could compromise the correct working of the analyzer and the electrical integrity or the CE

compliance of the analyzer.

DANGER

Always remove power from the controller before performing maintenance activities.

WARNING

Potential Electrocution Hazard. Always disconnect power to the instrument when

making electrical connections.

WARNING

Potential Electrocution Hazard. If this equipment is used outdoors or in potentially

wet locations a Ground Fault Interrupt device must be used for connecting the

equipment to its main power source.

WARNING

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC RMS.

CAUTION

Personal Injury Hazard. Only qualified personnel should conduct the tasks described in this

manual.

NOTICE

Install the device in a location and position that gives easy access to the disconnect device

and its operation.

NOTICE

Potential Instrument Damage. Delicate internal electronic components can be

damaged by static electricity, resulting in degraded performance or eventual failure.

7

General Information

1.3.4 Precautionary labels

Read all labels and tags attached to the analyzer. Personal injury or damage to the analyzer

could occur if not observed.

1.3.5 Intended use of this equipment

This high accuracy ORBISPHERE instrument is designed for the measurement of oxygen,

ozone or carbon dioxide, for process and laboratory analysis in applications such as beverage,

life sciences, power generation and the electronics industry.

ORBISPHERE 410 analyzers are available as wall or pipe mount, and rack mount versions. The

ORBISPHERE 410 uses a patented gas phase (or dissolved gas) ORBISPHERE sensor.

Note: A "Normal sensor" or "Smart Sensor" can be connected to the measurement board. A "Smart sensor"

is a sensor with a non-volatile memory which allows storage of parameters (calibration coefficient, dates,

etc.). When a smart sensor is connected, these parameters are read by the instrument software. The

sensor can be calibrated in the lab and installed on site afterwards.

This symbol, when noted on a product, indicates a potential hazard which could cause serious personal injury

and/or death. The user should reference this instruction manual for operation and/or safety information.

This symbol, when noted on a product enclosure or barrier, indicates that a risk of electrical shock and/or

electrocution exists and indicates that only individuals qualified to work with hazardous voltages should open the

enclosure or remove the barrier.

This symbol, when noted on the product, indicates that the marked item can be hot and should not be touched

without care.

This symbol, when noted on the product, indicates the presence of devices sensitive to electrostatic discharge and

indicates that care must be taken to prevent damage to them.

This symbol, when noted on the product, identifies a risk of chemical harm and indicates that only individuals

qualified and trained to work with chemicals should handle chemicals or perform maintenance on chemical delivery

systems associated with the equipment.

This symbol, if noted on the product, indicates the need for protective eye wear.

This symbol, when noted on the product, identifies the location of the connection for protective earth (ground).

Electrical equipment marked with this symbol may not be disposed of in European public disposal systems. In

conformity with European local and national regulations, European electrical equipment users must now return old

or end-of-life equipment to the manufacturer for disposal at no charge to the user.

Products marked with this symbol indicates that the product contains toxic or hazardous substances or elements.

The number inside the symbol indicates the environmental protection use period in years.

NOTICE

Use of the instrument outside of the environmental conditions described in Technical

specifications on page 13 may cause damage to the instrument but without endangering the

user.

8

General Information

1.4 Product recycling information

ENGLISH

Electrical equipment marked with this symbol may not be disposed of in

European public disposal systems after 12 August 2005. In conformity with

European local and national regulations (EU Directive 2002/96/EC), European

electrical equipment users must now return old or end-of-life equipment to the

manufacturer for disposal at no charge to the user.

Note: For return for recycling, please contact the equipment

manufacturer or supplier for instructions on how to return end-of-life

equipment for proper disposal.

DEUTSCH

Elektrogeräte, die mit diesem Symbol gekennzeichnet sind, dürfen in Europa nach dem 12.

August 2005 nicht mehr über die öffentliche Abfallentsorgung entsorgt werden. In

Übereinstimmung mit lokalen und nationalen europäischen Bestimmungen (EU-Richtlinie

2002/96/EC), müssen Benutzer von Elektrogeräten in Europa ab diesem Zeitpunkt alte bzw. zu

verschrottende Geräte zur Entsorgung kostenfrei an den Hersteller zurückgeben.

Hinweis: Bitte wenden Sie sich an den Hersteller bzw. an den Händler, von dem Sie das Gerät

bezogen haben, um Informationen zur Rückgabe des Altgeräts zur ordnungsgemäßen

Entsorgung zu erhalten.

FRANCAIS

A partir du 12 août 2005, il est interdit de mettre au rebut le matériel électrique marqué de ce

symbole par les voies habituelles de déchetterie publique. Conformément à la réglementation

européenne (directive UE 2002/96/EC), les utilisateurs de matériel électrique en Europe doivent

désormais retourner le matériel usé ou périmé au fabricant pour élimination, sans frais pour

l'utilisateur.

Remarque: Veuillez vous adresser au fabricant ou au fournisseur du matériel pour les

instructions de retour du matériel usé ou périmé aux fins d'élimination conforme.

ITALIANO

Le apparecchiature elettriche con apposto questo simbolo non possono essere smaltite nelle

discariche pubbliche europee successivamente al 12 agosto 2005. In conformità alle normative

europee locali e nazionali (Direttiva UE 2002/96/EC), gli utilizzatori europei di apparecchiature

elettriche devono restituire al produttore le apparecchiature vecchie o a fine vita per lo

smaltimento senza alcun costo a carico dell’utilizzatore.

Nota: Per conoscere le modalità di restituzione delle apparecchiature a fine vita da riciclare,

contattare il produttore o il fornitore dell’apparecchiatura per un corretto smaltimento.

DANSK

Elektriske apparater, der er mærket med dette symbol, må ikke bortskaffes i europæiske offentlige

affaldssystemer efter den 12. august 2005. I henhold til europæiske lokale og nationale regler

(EU-direktiv 2002/96/EF) skal europæiske brugere af elektriske apparater nu returnere gamle eller

udtjente apparater til producenten med henblik på bortskaffelse uden omkostninger for brugeren.

Bemærk: I forbindelse med returnering til genbrug skal du kontakte producenten eller

leverandøren af apparatet for at få instruktioner om, hvordan udtjente apparater bortskaffes

korrekt.

9

General Information

SVENSKA

Elektronikutrustning som är märkt med denna symbol kanske inte kan lämnas in på europeiska

offentliga sopstationer efter 2005-08-12. Enligt europeiska lokala och nationella föreskrifter

(EU-direktiv 2002/96/EC) måste användare av elektronikutrustning i Europa nu återlämna gammal

eller utrangerad utrustning till tillverkaren för kassering utan kostnad för användaren.

Obs! Om du ska återlämna utrustning för återvinning ska du kontakta tillverkaren av utrustningen

eller återförsäljaren för att få anvisningar om hur du återlämnar kasserad utrustning för att den ska

bortskaffas på rätt sätt.

ESPANOL

A partir del 12 de agosto de 2005, los equipos eléctricos que lleven este símbolo no deberán ser

desechados en los puntos limpios europeos. De conformidad con las normativas europeas

locales y nacionales (Directiva de la UE 2002/96/EC), a partir de esa fecha, los usuarios

europeos de equipos eléctricos deberán devolver los equipos usados u obsoletos al fabricante de

los mismos para su reciclado, sin coste alguno para el usuario.

Nota: Sírvase ponerse en contacto con el fabricante o proveedor de los equipos para solicitar

instrucciones sobre cómo devolver los equipos obsoletos para su correcto reciclado.

NEDERLANDS

Elektrische apparatuur die is voorzien van dit symbool mag na 12 augustus 2005 niet meer

worden afgevoerd naar Europese openbare afvalsystemen. Conform Europese lokale en

nationale wetgegeving (EU-richtlijn 2002/96/EC) dienen gebruikers van elektrische apparaten

voortaan hun oude of afgedankte apparatuur kosteloos voor recycling of vernietiging naar de

producent terug te brengen.

Nota: Als u apparatuur voor recycling terugbrengt, moet u contact opnemen met de producent of

leverancier voor instructies voor het terugbrengen van de afgedankte apparatuur voor een juiste

verwerking.

POLSKI

Sprzęt elektryczny oznaczony takim symbolem nie może być likwidowany w europejskich

systemach utylizacji po dniu 12 sierpnia 2005. Zgodnie z europejskimi, lokalnymi i państwowymi

przepisami prawa (Dyrektywa Unii Europejskiej 2002/96/EC), użytkownicy sprzętu elektrycznego

w Europie muszą obecie przekazywać Producentowi stary sprzęt lub sprzęt po okresie

użytkowania do bezpłatnej utylizacji.

Uwaga: Aby przekazać sprzęt do recyklingu, należy zwrócić się do producenta lub dostawcy

sprzętu w celu uzyskania instrukcji dotyczących procedur przekazywania do utylizacji sprzętu po

okresie użytkownia.

PORTUGUES

Qualquer equipamento eléctrico que ostente este símbolo não poderá ser eliminado através dos

sistemas públicos europeus de tratamento de resíduos sólidos a partir de 12 de Agosto de 2005.

De acordo com as normas locais e europeias (Directiva Europeia 2002/96/EC), os utilizadores

europeus de equipamentos eléctricos deverão agora devolver os seus equipamentos velhos ou

em fim de vida ao produtor para o respectivo tratamento sem quaisquer custos para o utilizador.

Nota: No que toca à devolução para reciclagem, por favor, contacte o produtor ou fornecedor do

equipamento para instruções de devolução de equipamento em fim de vida para a sua correcta

eliminação.

10

General Information

1.5 Product disposal

Note: The following only applies to European customers.

Hach Lange is committed to ensuring that the risk of any environmental damage or pollution

caused by any of its products is minimized as far as possible. The European Waste Electrical

and Electronic Equipment (WEEE) Directive (2002/96/EC) that came into force on August 13

2005 aims to reduce the waste arising from electrical and electronic equipment; and improve the

environmental performance of all those involved in the life cycle of electrical and electronic

equipment.

In conformity with European local and national regulations (EU Directive 2002/96/EC stated

above), electrical equipment marked with the above symbol may not be disposed of in

European public disposal systems after 12 August 2005.

Hach Lange will offer to take back (free of charge to the customer) any old, unserviceable or

redundant analyzers and systems which carry the above symbol, and which were originally

supplied by Hach Lange. Hach Lange will then be responsible for the disposal of this

equipment.

In addition, Hach Lange will offer to take back (at cost to the customer) any old, unserviceable

or redundant analyzers and systems which do not carry the above symbol, but which were

originally supplied by Hach Lange. Hach Lange will then be responsible for the disposal of this

equipment.

Should you wish to arrange for the disposal of any piece of equipment originally supplied by

Hach Lange, please contact your supplier or our After Sales Service department in Geneva for

instructions on how to return this equipment for proper disposal.

11

General Information

1.6 Restriction of hazardous substances (RoHS)

Dieses Informationsblatt enthält Angaben, die ausschließlich für den Export dieses Gerätes in

die Volksrepublik China erforderlich sind.

This document contains information which is only required for the export of this instrument into

the People's Republic of China.

Ce document contient les informations nécessaires pour l'exportation d'instruments vers la

République Populaire de Chine.

本手册包含的必要信息只适用于出口到中华人民共和国的仪器。

Type: 410/51x

Name: Controller

有毒有害物质或元素 (Hazardous Substance)

部件名称 (Parts)

铅 (Pb) 汞 (Hg) 镉 (Cd)

六价铬

(Cr6+)

多溴联苯

(PBB)

多溴二苯醚

(PBDE)

二极管 (Diode)

XO O O O O

连接器 (Connector)

XO O O O O

坚果 (Nut)

XO O O O O

O:

表示该部件的有毒有害物质在所有均质材料中的含量均为 SJ/T11363-2006 标准规定的限量要求以下

Indicates that the concentration of the hazardous substance in all homogeneous materials

in the parts is below the relevant threshold of the SJ/T11363-2006 standard.

X:

表示该部件的有毒有害物质至少在某一均质材料中的含量超出 SJ/T11363-2006 标准规定的限量要求

Indicates that the concentration of the hazardous substance of at least one of all

homogeneous materials in the parts is above the threshold of the SJ/T11363-2006

standard.

对销售之日的所售产品 , 本表显示 , 朗讯供应链的电子信息产品可能包含这些物质。注意 : 在

所售产品中可能会也可能不会含有所有所列的部件

This table shows where these substances may be found in the supply chain of “Company”

electronic information products, as of the date of sale of the enclosed product. Note that some

of the component types listed above may or may not be a part of the enclosed product.

除非另外特别的标注 , 此标志为针对所涉及产品的环保使用期标志 . 某些可

更换的零部件会有一个不同的环保使用期 ( 例如 , 电池单元模块 ) 贴在其产

品上 . 此环保使用期限只适用于产品的手册中所规定的条件下工作 .

The Environmentally Friendly Use Period (EFUP) for all enclosed products

and their parts are per the symbol shown here, unless otherwise marked.

Certain field-replaceable parts have a different EFUP (for example, battery

modules) and so are marked to reflect such. The Environmentally Friendly

Use Period is valid only when the product is operated under the conditions

defined in the product manual.

12

General Information

13

Section 2 Specifications

Specifications are subject to change without notice.

2.1 Technical specifications

OPERATING CONDITIONS

Operating temperature limits -5°C to +50°C

Storage temperature limits -20°C to +70°C

Operating humidity limits 0 to 95% non condensing relative humidity

Operating altitude From 0 to 2,000 m. (6,550 ft.) above sea level

EMC requirements

EN61326-1: EMC Directive

Note: The wall mount instrument is a Class A product. In a domestic environment this

product may cause radio interference in which case the user may be required to take

adequate measures.

Korean registration

User Guidance for EMC Class A Equipment

업무용을 위한 EMC 등급 A 장치에 대한

사용자 지침

사용자안내문

A 급 기기 ( 업무용 방송통신기자재 ) 이 기기는 업무용 (A 급 ) 전자파적합

기기로서 판매자또는 사용자는 이 점을 주의하시기 바라며 , 가정외의

지역에서 사용하는 것을 목적으로 합니다 .

CE compliance EN61010-1: LVD Directive

Safety rating ETL, conforming to UL 61010-1 and CSA 22.2 No. 61010-1

Enclosure ratings

IP 65 Totally protected against dust. Protected against low pressure jets of water from all

directions.

NEMA4X (wall mount only) Totally protected against dust. Protected against pressure jets

of water from all directions.

POWER SUPPLY

Power supply

Universal 100 VAC to 240 VAC @ 50/60Hz - 40VA

10 to 30 VDC - 30W

ANALOG OUTPUTS

Analog current output version on

the measurement board

4-20 mA (default) or 0-20 mA (configuration with software)

3 configurable outputs

Maximum load: 500 ohm

Sensitivity: 20µA

Accuracy: ± 0.5% (between operating temperature limits)

Analog voltage output version on

the measurement board

0- 5 V output (hardware option)

3 configurable outputs

Minimum load: 10 KOhm

Sensitivity: 5 mV

Accuracy: ± 0.5% (between operating temperature limits)

DIGITAL OUTPUTS

Measurement alarm relays on the

measurement board

Three alarm relays

1A-30 VAC or 0.5A-50 VDC on a resistance load

Configurable to Normally Open [NO] or Normally Closed [NC] contacts by changing the

jumper positions.

WARNING

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC RMS.

14

Specifications

2.2 Hardware description

The instrument hardware is made of one main board, and one measurement board for the

measurement channel (= the sensor).

The main board includes the controls for power, display, the touch screen, the barometric

sensor, the alarms, and communication ports. The measurement board performs measurements

and executes commands from the main board. It holds the "Analog output" and "Relays" that

send information to external systems.

A hardware watchdog is activated at program start up, to check that the system is not frozen

(i.e. infinite loop, system crash, etc.). If the watchdog is not refreshed by the software every

minute, the measurement display, the relays and the analog output are frozen up to 2 minutes.

Then the reset shuts down the instrument for 10 seconds and the start-up procedure is

performed. At the same time all the hardware (sensor, measurement board) are reset.

2.3 Model identification system

The analyzer identification number and the instrument serial number are located on the label on

the back panel, and can be found on order confirmation and invoice papers.

System alarm relay on the main

board

One "instrument system alarm" relay per instrument

1A-30 VAC or 0.5A-50 VDC on a resistance load

Normally closed [NC] (NO relay also available) when instrument is turned on. Opens when

a system alarm is detected, and when it does not receive any signal.

WARNING

Potential Electrocution Hazard. Connect only safety low voltage < 33 VAC RMS.

COMMUNICATION

Options RS-485 or PROFIBUS-DP (optional); USB host ; Ethernet 10/100 Base-T

GENERAL

Thermal cut off Prevents ageing of sensors when exposed to high temperatures

SIZE AND WEIGHT

Wall and pipe mount

(H x D x W)

236.5 x 160 x 250 mm - weight 3.8 kg

9.31 x 6.30 x 9.84 ins. - weight 8.38 lbs

Panel mount: Face (housing)

(H x D x W)

156 (123) x 250 x 220 (214) mm - weight 2.9 kg

6.14 (4.84) x 9.84 x 8.86 (8.43) ins. - weight 6.39 lbs

A Oxygen EC sensor

C Ozone EC sensor

D Carbon dioxide TC sensor

W Wall

P Panel

1 100-240 VAC

2 10-30 VDC

C 0/4-20 mA

V 0-5 V

0 RS-485

1 PROFIBUS-DP / RS-485

0 Standard

K Korean language

410/

/ 000

15

Specifications

Example: 410 / A / W1C0 0000

• Analyzer model 410

• For oxygen measurement

• Wall mounted

• 100-240 VAC

• 0/4 20 mA analog output

• RS-485

• Standard software (English, French, German, Italian, Spanish, Russian, Japanese, Chinese)

2.4 Security level table

A cross means that the user who has this user security level can access this function or setting

(see User management on page 80).

Note: When not shown, the sub-levels carry the same security level as the level above.

Note: For the USB-A option in the Communication Menu, level 4 access is required to import the access

table data.

Main 01234

V

iew 01234

V

iew XXXXX Numeric

XXXXX

Measurement XXXXX Graphic

XXXXX

Calibration X X X Statistical XXXXX

Inputs/outputs X X X Event

XXXXX

Communication X X Diagnostic

XXXXX

Securit

y

X X Configure

XX

Products X X X

Global config X X Measurement 01234

Services X X Config instrument

XX

Config channel

XX

Measurement file

XX

Gas senso

r

01234

Calibration

XXX

Calibration 01234

V

erification

XXX

Gas senso

r

XXX

Configuration

XX

Interfernces

XXX

Reports

XXX

Baromete

r

XX

External pressure

XX

Amplifiers

X

Reports 0 1234

Reports

XXX

Senso

r

XXX

Interferences

XXX

Inputs/Outputs 01234 Baromete

r

XX

Snooze

XX

V

iew

XXX

Relays

XX

Analog outputs

XX

Communication 01234

RS 485

XX

RS 485 simple

XX

Profibus DP

XX

USB-

A

XX

HTTP / TCPIP

XX

Securit

y

01234

Configuration

X

Access tabl

e

X

V

iew log file

XX

Products 01234

Select product

XXX

Modify produc

tXX

Global config 01234

Save config

XX

Select config

XX

Services 01234

Diagnostic

XX

Language

XX

Clock

XX

Screen

XX

Buzzer

XX

Boards info

XX

Batteries

XX

Soft download

X

More

X

Security level : 01234

A

vailable

XXX

Optional

XX

Not available

XX

Diagram Legend:

16

Specifications

2.5 Default parameters

The table below indicates the factory default configurations. The instrument has these settings

when started for the first time.

Parameter Default settings Customer settings

Security Disabled

Measurement

Measurement mode Continuous

Data filter Disabled

Sample phase Liquid

Units ppm-ppb

Display resolution XX.X

Storage mode Rolling buffer

Sensor Membrane 2956

Temp unit °C

Pressure unit bar

Calibration

Mode in air (O

2

, O

3

)

Hold Enabled

Analog outputs

Range 4-20 mA (0-5V)

Output Gas measurement

Extended mode Disabled

Characteristics Linear mode

Alarm relays Disabled

Thermal cutoff Enabled

Thermal cutoff temp 65°C

Calibration timer Disabled

Service timer Disabled

Buzzer

Screen tap Enabled

Alarm sound Disabled

Display

Minigraph Enabled

Temperature Disabled

17

Section 3 Installation

This section provides necessary information to install and connect the analyzer. The installation

of the analyzer should be performed in accordance with relevant local regulations.

3.1 Unpacking

Remove carefully the instrument and its accessories from the box and packing material,

referring to the packing list included to confirm that everything has been delivered.

Please visually inspect the instrument for shipping damage. If anything is missing or damaged,

contact the manufacturer or your dealer immediately.

You may want to retain the box and other packing material in case later you need to ship the

instrument (see Storage, handling and transportation on page 92). Please dispose safely and

ecologically of the box and packing material (if not stored for future use).

Please read through this manual thoroughly before carrying out the installation.

DANGER

Electrocution Hazard. Do not connect AC power to a 5 VDC powered model.

WARNING

Potential Electrocution Hazard. Always disconnect power to the instrument when

making electrical connections.

WARNING

Potential Electrocution Hazard. If this equipment is used outdoors or in potentially

wet locations a Ground Fault Interrupt device must be used for connecting the

equipment to its main power source.

WARNING

Potential Electrocution Hazard. A protective earth (PE) ground connection is

required for both 100-240 VAC and 5 VDC wiring applications. Failure to connect a

good PE ground connection can result in shock hazards and poor performance due

to electromagnetic interferences. ALWAYS connect a good PE ground to the

controller terminal.

CAUTION

Personal Injury Hazard. Only qualified personnel should conduct the tasks described in this

section of the manual.

NOTICE

Install the device in a location and position that gives easy access to the disconnect device

and its operation.

NOTICE

Potential Instrument Damage. Delicate internal electronic components can be

damaged by static electricity, resulting in degraded performance or eventual failure.

18

Installation

3.2 Installation check list

To complete the installation, proceed to the following actions:

1. Follow the installation instructions in this section carefully

2. On completion, verify once more that everything is properly connected

3. Turn the instrument on

4. Set the language

5. Set the security levels, users ID’s and passwords

6. Perform a barometric sensor calibration

7. Perform the gas sensor(s) calibration

8. Perform calibration for the interferences

9. Adjust the settings for correction factors and interferences

The instrument should now be ready for operation. If a problem should arise, please refer

initially to Troubleshooting on page 91. If the difficulty cannot be overcome, please contact your

Hach Lange representative who will be happy to assist you.

19

Installation

3.3 Wall mount and pipe mount instruments

3.3.1 Instrument dimensions

Figure 1 Wall and pipe mount instrument dimensions (in millimeters)

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