MOTO GUZZI Le mans 1000 Owner's manual

Th.

mulltratlon

••

nd

description

.

In

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....

IndIcloU". only

.nd

the

....

nul.ctu

...........

es

!belt

th.

tight

to

Introduce

.nw

modltlCIOtion

Mm.,

d

••

m

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....

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lor

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••

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or

for

conIltNCt"'.

or

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....

tcIal

.........

. without prtor notice.

SEI

_ WOTOGUlZl S.C>A·

T

~

Pv--..

CoM

2'800011

_ In 1taIy_ L.JIoIno.al9Mg

.....

- 1000 _

12Jf1~

Dear rider

First

of

all

we

wish to thank you for choosing this motorcycle.

By following the instructions outlined

in

this manual you will ensure

that your bike has

a long and troublefree life.

Before riding, please read this manual thoroughly

in

order

to

get to

know your motorcycle's features and

how

to use

it

safely.

All

major inspections and overhauls should be carried

out

by

our

dealers who have the facilities necessary

to

guarantee an efficient

and competent service.

Repairs

or

adjustments

by

any other than a Moto Guzzi dealer during

the warranty period could invalidate the warranty.

RIDING TECHNIQUE

Due

to

its

exceptional

features, this

motor-

cycle can

be

considered

as

in

the

same

class as racing machines, and should

be

ridden as such.

For

this

very

reason

it is

enjoyed

by

many

enthusiasts, but as with racing motor-

cycles, the riding technique must be

ap-

propriate.

Above

all else, given

that

the

carburetors

are fitted with accelerator pumps,

if

the

throttle isn't used correctly

in

relation to

the engine speed, any excess fuel ex-

pelled

by

the

carburetors

will

end

up

in

the

carburetor air intake filter.

When

travelling at low speeds, or more

correctly

at

low

engine

speeds,

the

throttle

must

be

used

ca

refu

ll

y,

since

the

excess

fuel might not be fully burned

by

the

en-

gine; at high engine speeds, even with

abrupt

accelerations

,

the

fuel

is

complete-

ly

burned

,

producing

that

exhilarating

and

distinguishing

"

pick-up

".

AERODYNAMIC DEVELOPMENT

Reproducing ideal driving conditions

in

a free flow

wind

tunnel,

the aerodynamics has been

optimised

by

designing an integral cockpit fairing,

to create

an

air flow that envelopes

the

rider

,

enclosing

him

in an

isolated

air

pocket, and with special profiling,

producing

negative lift

and

hence

stable road-holding, with an increase

in stability

proportional

to the

increase

in

speed.

Low

drag

coeffecient

and

low total

weight make for higher speeds and

lower

fuel consumption than obtained

on any other motorcycle

of

similar

engine capacity.

INDEX

6

General

features

11

Identification

data

12

Instrumen

ts

and

cool

r

ols

"

Riding

instructions

21 Break-

in

22

Maintenance

and

adjus

t

men

ts

2.

Wheel

r

emova

l

3'

Service

sc

hed

ule

3.

Lubr

i

cation

38

Garburatlon

.,

Valve

gear

.2

Ig

nition

system

.5

Electrical

sys

t

em

••

Wi

r

ing

diagram

6 GENERAL FEATURES

Engine

Val

ve

gearing

Ca

rbur

atio

n

Lubri

ca

tion

Alternator

Twin cylinder - 4-stroke

Cylinder arrangement V 90"

Bore

88

mm

Stroke

78

mm

Oisplacement 948.8

cc

Compression ratio

10

: 1

Max

torque 8.43 kgm

at

6250 rpm

OH

.V.,

push rod operated,

2 carburettors, "Dell'Orto·

type

PHM

40

NO

(right).

PHM

40

NS

(left

).

Pressurlsed by geared

aU

pump.

Wire gauze and cartridge filters

In

oit sump.

Normal lubrication pressure 3.8-4.2

kg

/

cm

~

(54

-60

D·sJ

,).

Pressure relief valve in sump.

low

ail pressure indicator sending unit in crankcase.

On

Iront end of crankshaft (

14

V - 20 A

).

Ignition

Starting

Transmission data

Clutch

Primary drive

Transmission

Coli-battery ignition with double contact breaker and 7

centrilugal automatic advance.

Ignition data:

- ignition advance (static) So ± 1°

- automatic advance 26° ± 2°

- full advance

(so

+ a.) 34° ± 2°

Contact breaker points gap: 0.37-0.43

mm

(0.D15-

0.

017"

).

Spark plugs:

Bosch W 5

DC

.

Spark plug gap: 0.6 mm (0.024").

2 ignition coils fined

on

frame.

Electric starter (12 V - 0.7 KW) with solenoid engage-

ment. Ring gear bolted on flywheel. Starter button

(start)

on

right of handlebars.

Twin driven plates, dry type, on flywhee

l.

Hand con-

troiled

by

lever on lett of handlebars.

By

gears. Ratio:

lto

1.235 (tooth rat

io

17/21

).

5 speeds, frontal engagement, constant mesh gears.

Cush drive incorporated.

Pedal operated on the left side of the motorcycle.

8

Final drive

Frame

Suspension

W

he

els

Gear ratios:

Low gear = 1 to 2 (tooth ratio = 14/28)

2nd gear = 1 to 1.388 (tooth ratio = 18/25)

3rd gear = 1 to 1.0

47

(tooth ratio =

21122)

4th gear = 1 to 0.869 (Iooth ratio =

23120)

High gear = , to 0.750 (Iooth ra

ti

o = 28/21)

By

shaft with universal joint and gear set.

Ratio:

110 4.714 (tooth ratio = 7/33).

OVEl

rall

gear

ralios (Engine-wheel):

Low

gear

= 1 to

11

.647

2nd gear = 1 to 8.088

3rd

gear

= 1

10

6.100

4th

gear..: 1

to

5.063

High gear = 1 to 4.367

Cradle,

tubular

structure.

Front: telescopic fork "Moto Guzzi

patenled

~

with

air-hydraulic shock absorbers.

Rear: swing fork with adjustable coil springs con-

centric with hydraulic dampers.

Light alloy c03ting rim

dimcnoions

:

- front: 16

MT

2.50

H2

- rear:

18

MT

3.

00

H2

Tires

Brakes

Dimensions

and

weights

Front: 1

20/80

V16

Rear:

130/80 V18

Type: Tubeless

or

tube

~

type

.

Front: two-piston fixed calliper, Iloating disc brake,

controlled by hand lever on

the

right side

01

handle-

bars. Hydraulic operation indipendent of the rear

brake;

- disc

0 270 mm (

10

.63"):

- braking cylin

der

(1)

38

mm

(1.50");

- master cylinder

(1)

12.7

mm

(0.50

")

.

Rear: two-piston fixed calliper, lIoatlng disc brake.

Pedal control

located

In

the center of the right side

01

the motocycle:

- disc 0 270

mm

(10

.63");

- braking cylinder 0

38

mm

(1.50");

- master cylinder 0 15.875

mm

(0.625").

The rear brake Is connected via a hydraulic hose to

the front

left side brake, which has one set of compo-

nents

olthe

same dimensions as the hand controlled

front right side brake.

Wheelbase (loaded)

Length

Width

Height

Ground clearan

ce

Dry weight

1.514 m (59.6")

2.

160 m (85.0")

0.680

m (26.8")

1.220 m (48.0")

0.120

m (

4,r

)

215 kg (474 Ibs)

9

10

Performance

Top speed, solo riding: 230

km/h

(143 mph).

Fuel consumption: 5.4

11100

km (44 miles/US gal).

Recommended

fu

el and lubricants

Des

cr

i

ption

Quantity

R

ecomm

e

nded

product

s

Fuel

tank 24 I (6.3

US

g15)

Supergrade

petrol (

97

NO-AM/min

.)

Reserve

4 I approx.

(1

US

gl

)

Oil

sump

3 t

(6.3

pints)

ooAgip

Sint 2000

SAE

lOW

/50-

oil

Transmission

0.75

I

(1

'h

pints)

-Agip Roua

MP

SAE

8OWI9().. oil

Secondary drive

box

0.23 I 1

'.'.1

pint)

ooAgip

ROlf. MP SAE 8OWf90. oil

(bevel set lubrication) 0.02 I

(1

Y10

pint)

~Ip

Rocol ASOIR. oil

Fr

ont

for1o;

(each

leg) 0.15 I

1'

.'.1

pint) .

Aglp

F.l

ATF

Oexron. /!uid

Braking circuits

.

Ag

lp F.l Brake

fluid·

SAE

J

1703

.

(

Iront

and rear)

IDENTIFICATION DATA

(fig. 2)

Every motorcycle

is

stamped with identification

numbers on the tubular frame and on the

crank-

case.

The frame

number

is written in the motorcycle

log-

book and is the vehicle's legal identification.

Spare Parts

Only

~

ORIGINAL

MOTO GUZZI SPARE PARTS»

should

be

used.

The use

of

non-original parts invalidates the war-

ranty.

Warranty

The

warranty

is valid

for

a

period

of

six

months

and is

limited

to

l0.000

km

(6000 miles)

fr

om

the

date

of

purchase.

It

is

terminated

by

any

modifications

,

participa-

tion

in racing events

or

the

use

of

non-original

accessories

or

original

accessories

not

fitted

ac-

cording

to

SEIMM·MOTQ GUZZI

instructions

.

Tires

and

accessories

or

parts

not

manufactured

,

by SEIMM • Moto Guzzi are excluded

from

this

warranty.

Every new

motorcycle is accompanied by a "service

coupons booklet

..

. This booklet must follow the mo-

torcycle and be kept at all times with the other legal

documents.

Only this document is valid for presentation to

SEIMM - Molo Guzzi for recognition of the warranty,

according to the

general sales conditions.

11

12

INSTRUMENTS

AND

CONTROLS

In

strument

pa

nel (fig.

3)

1 Ignillon key switch:

~OFF

M

In line with mark MG

.:

machine stationary. key

removable (no contacts).

M

A~

in

line with mark

_eM

(turned

cloc

kwise): ma-

chine

ready to

be

started. All cir

cuits

-ON

·,

Key

nol

removable.

..

8.

In

line

with

mark..v

(turned clockwise) machine

stationary. With switch

«Aoo

ollig. 4

In

.

PARK

. posi-

3

lion, pandng light

..QN

••

Key removable.

2 Voltmeter.

3 Tachometer.

4 Speedometer-odometer.

S Zero reset for trip

odometer

.

6 Indicator

light (green) for left turn signal.

7 Indicator light

(g

reen) for right turn signal.

8

Indicator

light (blue)

'Of

high beam ON.

9 Indicator light (green)

lor

parking lights

ON

.

10 Indicator light (green -NElfI'RAl,o

).

On wtlen

transmission Is

in

neutral.

11

Ind

ica

t

or

light (red)

lor

generator

output

Should

go

off

upon

increasing engine

speed

,

12

Indicator light (red) for oil pressure. Goes off

when

oil pressure

Is

sufficient to assure engine

lu·

bricalion.lf It

does

not, then the

011

pressure is

incor·

rect: if this

happens

the engine should

be

s

topped

Immediately

and

checked.

13

In

dicator

light (red) shows low level

oflluld

In

the

fronlleft

and rear

brake

fluid master

cylinder·reser·

voir

. If It

comes

ON then

lOP

up

the fluid reservoir. At

the

same time

check

that there are

no

leaks

in

the

hydraulic

circuit

14

Hazard

waming

lights switch (located

on

the

bra·

eket to left

of

headlight).

Light and Turn Signal Swi

tc

hes,

Horn Button (fig. 4)

These are

located

on

the left side of the handlebars.

Switch

..

A

~

PARK

.

parking lights.

~ON.

dual beam

he

adlight

ON.

«OFF

. lights off.

Switch

~

B

"

• Aightturn signal.

• Left turn signal.

Button

..

e.

Horn.

Engine Start Button, Light Control

and Engine Shut-Off Switches Ilig.

5)

These are located on the right side

01

the handle-

bars.

With key mark

..

A.

in

line with mark "C. (tig. 3) the

vehicle is ready to

be

started. To start the engine

proceed as follows:

•

ensure that switch

..

8" is central:

• disengage the clutch

fu

lly (lever

,,

0-

in

tig

. 4

):

• it the engine is cold, turn

th

e

..

starter_ lever to

start position

..

A. (see

fig

. 30):

• press start button .

A-

(fig.

5)

.

To

slop the engine

in

an

emergency move switch

,,

8. up-ward or downward.

When the engine has stopped turn

th

e ignition key

(fig.

3)

counterclockwise until mark

..

OFF

. is

in

line

with mark .C

..

, and remove the key Irom the switch.

Switch

..

E

..

With switch

.A"

(fig.

4)

in

poSilion

..

ON

..

:

"LO.

low beam.

"

HI

. high beam.

"Flash

..

flash.

Throttle Twist Grip Control l

oG

-

In

fig

.

5)

The throttle control is located on t

he

right side

01

the

4

ha

ndlebars: rotating it toward the rider opens the

13

14

throttle; the opposite closes

it

Adjustment

01

the twist

grip

travel is

by

means

01

screw

..

D

~

.

To retard the twist

gr

ip return adjust screw -

00

.

Clutch Control Lever

H)

" In

f'9

_ 4)

The

lever is located on the left side of the handle-

bars; it should be used only during

mow

off

and to

change gears.

Ri

ght

Front

Br

ake Control Lever

(

oo:H

..

in

fig. 5)

The lever is located

on

the right side of

the

handle-

ba

rs;

II

actuates the masters cylinder for the front

right hydraulic brake.

Chok

e Lever (Iig.

30

)

The

ChOke

(cold start) !ever is located

on

the left

side

01

the vehicle.

•

-A-

starting positi

on

.

•

..a

..

normal position.

Fro

nt

Left and Rear

Br

ake Pedal

(_

B" In fig. 18)

The pedal is located

In

the centre of the right side

of

the vehicle, and Is

link

connected to the

maslercy-

linder. " actuates the front left and feaf brakes

si-

multaneously,

Gearshift Pedal (fig.

6)

This Is located

In

the centra of the lett side of the

vehicle:

• low gear, lever downward;

•

2nd·

3rd

- 4th - high

gears

, lever upward:

• neutral, between

low

and 2nd gears.

Before moving this

pedal, the clutch must

be

disen-

5 gaged.

Fuel Filler

Cap

(1". 7)

To

acce

ss

the fuel

fillercap

..s-

tum

key..A,. cJock-

wise, then

lift

cover

..c-

.

NO

TE

· Any fuel spilt should

be

wi

ped

off

i

mmed

ia-

tely to prevent permanent damage

to

the tank's

pa

i

nt

.

Fuel Cocks (fig. 8)

These are fitted

under

the

rear

of the

lank

.

The

.

A.JE~

cocks

have

three posltioos:

~

ON

·

- open, arrow upward;

•

,

«RES- -

reserve

,

arrow

downward

:

-oFF- -

closed

,

arrow

hOrizontaL

Fuse unit (fig.

9)

This is located centrally on the motorcycle; the

saddle must

be

removed to

access

It.

Six fuses

of

15

A are

lined

.

Prior to replacing

any

blown fuses the fault must be

f

ound

and rectified (see

~

Wiring

Diagram Legend").

1 Hazard warning lights.

2 Turn signal lights - Parking lights - Panel lights -

Parking lights I

ndicator

.

15

16

3 High and low beam lights - Front brake "stop·

light

pressure switch - Voltmeter -Indicator lights for

neutral, generator, engine

oil pressure, brake fluid

level.

4 Horn solenoid switch,

5 Starter solenoid switch, rear brake

"stop· light

pressure switch.

Saddle Lock (fig.

10)

The saddle lock

.

A~

is located

on

the rear left side

of

the motorcycle.

To unlock

il, turn tha key

90"

counterclockwise and

depress. The saddle

will rise automatically, allowing

its removal.

•

,

To lock

it,

press the saddle

in

Its

frame location and

push home.

Steering Lock

(.A>o

in

fig.

11)

To lock and unlock the steering, proceed as follows:

Locking

Turn the handlebars fully to the right.

Insert the key In the lock, tum counterclockwise and

depress, tum

II

clockwise, then release and remove

the key.

Unlocking

Insert the key

in

the lock,

tum

counterclockwise,

then release and remove the key.

"

LOCKING UNLOCKING

Side

Stand

(<<A>-

in

fig. 12)

The motorcycle has a sidestand for use during brief

stops: since this stand retracts

automatically,

11

Is

recommended that the center stand be used for

long stops, giving greater stability.

Steering

Damper

(fig. 13)

This is filted on the right side of the motorcycle, bet-

ween the frame and the steering head.

To harden

or

reduce damping, screw nut

~A>-

in

or

out respectively.

='

~~~,

LOCKING

'=

,

(fI=\l,~

UNLOCKING

A

~

...

17

18

Cleaning

the windshield

Mos

t soaps, detergents,

waxes

and

po

li

shes used

for

plastics or

glass

,

can

be

used to clean the

wind-

shield. However,

the

following precautioos

should

be

taken

:

• never

...

h

or

clean

the

windshield when

the

.1,

Wmper.tur.

i.

very

high

,

or

underatrong aun-

light;

•

under

no

ci

rcumstan

ces

sho

uld solvents, caus-

tlc solu

ti

ons, or similar produc

ts

be

used;

•

do

not

use

liquids

contai

ning

abrasive materials,

CJ( pumice, glass paper, scrapers,

etc

.;

"

• apply polishes only after having thoroughly

washed

off

all

dust

and dirt:

•

Ught

scratches

can

be

smoothed

over

with

a

soft

po

li

sh;

•

fresh paint and seali

ng

compounds can easily

be

removed belore they harden,

by

rubbing lightly

with

gasoline, isopropyl alcohol

or

butyl celiosolYe

(do not use methylated spirits);

• always use soft cloths, sponges, chamois lea-

ther

orcotton

wool rubbing gentty. Do

not

use

paper

towels or synthetic fiber cloths as these lend to

scratch

the

windshield.

Deep scratches

or

abrasions

cannot

be

removed

by

vigorous

rubbing

or

by the use

of

solvents.

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MOTO GUZZI Le mans 1000 Owner's manual

MOTO GUZZI Le mans 1000 Owner's manual

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