Essentials Anzio Island ZAZ-E42BS User manual

Category
Cooker hoods
Type
User manual

This manual is also suitable for

Use, Care, and Installation Guide
Model number:
Serial Number:
APR14.0201 © 2014 Zephyr Corporation
Anzio Island
ZAZ-M90BS
ZAZ-E42BS
www.zephyronline.com
www.zephyronline.com
1
SAFETY NOTICE ................................................................. 2-3
LIST OF MATERIALS ....................................................... 4
INSTALLATION
Ducting Calculation Sheet
....................................... 5
Mounting Height & Clearance
................................ 6
Ducting Options
........................................................... 7
+RRG6SHFL¿FDWLRQV
................................................... 8
Mounting the Hood
..................................................... 9-12
Ductless Recirculating
.............................................. 13
FEATURES & CONTROLS
ICON Touch Controls
................................................ 14-15
MAINTENANCE
Hood and Filter Cleaning
......................................... 16
Lights
................................................................................ 17
TROUBLESHOOTING
................................................................ 18
WIRING DIAGRAMS
................................................................... 19
FAN CURVE DIAGRAMS
......................................................... 20-21
LIST OF PARTS & ACCESSORIES
..................................... 22
Table of Contents
Important Safety Notice
READ AND SAVE THESE INSTRUCTIONS
2
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WARNING
TO REDUCE THE RISK OF FIRE OR ELECTRIC SHOCK, DO NOT USE THIS FAN WITH ANY SOLID-STATE CONTROL DEVICE.
WARNING
TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK, OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
a. Use this unit only in the manner intended by the manufacturer, if you have questions, contact the manufacturer.
b. Before servicing or cleaning unit, switch power off at service panel and lock panel to prevent power from being switched on accidentally.
When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service
panel.
CAUTION
For general ventilating use only. Do not use to exhaust hazardous or explosive materials and vapors. Take care when using cleaning
agents or detergents. Suitable for use in household cooking area.
WARNING
TO REDUCE THE RISK OF RANGE TOP GREASE FIRE:
a. Never leave surface units unattended at high settings. Boilovers cause smoking and greasy spillovers that may ignite. Heat oils slowly
on low or medium settings.
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d. Use proper pan size. Always use cookware appropriate for the size of the surface element.
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f. Use high setting on hood only when necessary.
g. Don’t leave hood unattended when cooking.
h. Always use cookware and utensils appropriate for the type of and amount of food being prepared.
WARNING
TO REDUCE THE RISK OF INJURY TO PERSONS IN THE EVENT OF A RANGE TOP FIRE, OBSERVE THE FOLLOWING:
D 6027+(5)/$0(6ZLWKDFORVH¿WWLQJOLGFRRNLHVKHHWRUPHWDOWUD\WKHQWXUQRIIWKHEXUQHU%(&$5()8/7235(9(17%8516
,IWKHÀDPHVGRQRWJRRXWLPPHGLDWHO\(9$&8$7($1'&$//7+(),5('(3$570(17
b. NEVER PICK UP A FLAMING PAN – You may be burned.
c. DO NOT USE WATER, including wet dishcloths or towels – a violent steam explosion will result.
d. Use an extinguisher ONLY if:
1. You know you have a Class ABC extinguisher, and you already know how to operate it.
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WARNING
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK OR INJURY TO PERSONS, OBSERVE THE FOLLOWING:
D ,QVWDOODWLRQZRUNDQGHOHFWULFDOZLULQJPXVWEHGRQHE\TXDOL¿HGSHUVRQVLQDFFRUGDQFHZLWKDOODSSOLFDEOHFRGHVDQGVWDQGDUGV
,QFOXGLQJ¿UHUDWHGFRQVWUXFWLRQ
E 6XI¿FLHQWDLULVQHHGHGIRUSRZHUFRPEXVWLRQDQGH[KDXVWLQJRIJDVHVWKURXJKWKHÀXHFKLPQH\RIIXHOEXUQLQJHTXLSPHQWWRSUHYHQW
back-drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National
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the local code authorities.
c. When cutting or drilling into wall or ceiling, do not damage electrical wiring and other hidden utilities.
d. Ducted fans must always vent to the outdoors.
e. If this unit is to be installed over a tub or shower, it must be marked as appropriate for the application and be connected to a GFI
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g. NEVER place a switch where it can be reached from a tub or shower.
h. Make sure the power is off before installing, wiring or maintenancing.
Important Safety Notice
3
WARNING
TO REDUCE THE RISK OF FIRE, USE ONLY METAL DUCTWORK.
NOT FOR USE IN OUTDOOR COOKING ENVIRONMENTS.
CAUTION
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attics, crawl spaces or garages.
OPERATION
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and loose clothing.
The manufacturer declines all responsibility in the event of failure to observe the instructions given here for installation,
maintenance and suitable use of the product. The manufacturer further declines all responsibility for injury due to
negligence and the warranty of the unit automatically expires due to improper maintenance.
*NOTE: Please check www.zephyronline.com for revisions before doing any custom work.
ELECTRICAL REQUIREMENTS
Important:
Observe all governing codes and ordinances.
It is the customer’s responsibility:
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- To assure that the electrical installation is adequate and in conformance with National Electrical Code, ANSI/NFPA 70
latest edition* or CSA standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No.0-M91 - latest edition** and
all local codes and ordinances.
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ground path is adequate.
Do not ground to a gas pipe.
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Do not have a fuse in the neutral or ground circuit.
*National Fire Protection Association Batterymarch Park, Quincy, Massachusetts 02269
** CSA International 8501 East Pleasant Valley Road, Cleveland, Ohio 44131-5575
This appliance requires a 120V 60Hz electrical supply and connected to an individual properly grounded branch circuit
protected by a 15 or 20 ampere circuit breaker or time delay fuse. Wiring must be 2 wire with ground. Please also refer to
Electrical Diagram on product.
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and install appropriate connector if necessary.
List of Materials
4
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(3) Wire Nuts
(4) M6 x 1-1/2”
wood screws
(8) M4 x 8, pan-head
sheet-metal screws
(1) M4 x 12
safety screw
(12) M3 x 5, pan-head
machine screws
1 - Hardware package
2 - Thick trim pieces
2 - Thin trim pieces
1 - Top support frame
1 - Bottom support frame
2 - Top duct covers
2 - Bottom duct covers
1 - Hood body w/ blower (pre-installed)
2 - Aluminum mesh filters (3 for 42”)
4 - 50W halogen lights
1 - 6” round damper (pre-installed)
MODELS: ZAZ-M90BS, ZAZ-E42BS
PARTS SUPPLIED
HARDWARE PACKAGE CONTENTS
PARTS NOT SUPPLIED
- Ducting, conduit and all installation tools
- Cable connector (if required by local codes)
- Duct cover extension accessory
- Recirculating kit accessory
(4) 3/16 x 1/4, pan-head
machine screws
A
B
Front of Hood
C
L
/
Cut-Out Shaded Area
1 - Paper ceiling
template
(4) ø12 OD / ø5
ID Washers
1 - Square support frame bracket
(1) Light Bulb Removal
Suction Cup
5
Duct pieces
To t a l
Equivalent number
length x used =
3- 1/ 4” x 10”
Rect.,
straight
1 Ft. x ( ) =
Ft.
8” Round,
straight
1 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. 90
0
elbow
15 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. 45
0
elbow
9 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. 90
0
flat elbow
24 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect.
wall cap
with damper
30 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. to
6” round
transition
5 Ft. x ( ) =
Ft.
3- 1/ 4” x 10”
Rect. to
6” round
transition
90
0
elbow
20 Ft. x ( ) =
Ft.
6”
Round,
90
0
elbow
15 Ft. x ( ) =
Ft.
6” Round,
45
0
elbow
9 Ft. x ( ) =
Ft.
Ft.
7” Round,
straight
1 Ft. x ( ) =
Ft.
Subtotal column 1 =
Duct pieces
To t a l
Equivalent number
length x used =
6”- 8” Round
wall cap
with damper
30 Ft. x ( ) =
Ft.
Round
wall cap
with damper
30 Ft. x ( ) =
Ft.
7” or 8”
Round,
90
0
elbow
15 Ft. x ( ) =
Ft.
7” or 8”
7” or 8”
Round,
45
0
elbow
9 Ft. x ( ) =
Ft.
Ft.
Ft.
Ft.
6”- 8” Round,
roof cap
30 Ft. x ( ) =
Ft.
7” or 8”
Round,
roof cap
30 Ft. x ( ) =
Ft.
Subtotal column 2 =
Subtotal column 1 =
Total ductwork =
Maximum Duct Length: For satisfactory air movement,
the total duct length of
duct should not exceed 100 equivalent feet.
6” round to
3- 1/ 4” x 10”
rect.
transition
1 Ft. x ( ) =
Ft.
6” round to
3- 1/ 4” x 10”
rect.
transition
90
0
elbow
16 Ft. x ( ) =
Ft.
7” round to
3 1/ 4” x 10”
rect.
transition
8 Ft. x ( ) =
Ft.
7” round to
3- 1/ 4” x 10”
rect.
transition
90
0
elbow
23 Ft. x ( ) =
Ft.
Installation – Ducting Calculation Sheet
Installation – Mounting Height & Clearance
6
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DUCTING
A minimum of 6” round duct is recommended to
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Always use rigid type metal ducts only. Flexible
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Use calculation worksheet to compute total duct
ZRUN3DJH
ALWAYS, when possible, reduce the number of
transitions and turns. If a long duct run is required,
increase duct size from 6” to 7” or 8”.
If turns or transitions are required: Install as far
away from duct opening and as far apart between
the two transitions as possible.
Minimum mount height between range top to hood
bottom should be no less than 26”.
Maximum mount height should be no higher than
34”.
It is important to install the hood at the proper
mounting height. Hoods mounted too low could
UHVXOWLQKHDWGDPDJHDQG¿UHKD]DUGZKLOHKRRGV
mounted too high will be hard to reach and will
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If available, also refer to range manufacturer’s
height clearance requirements and recommended
hood mounting height above range. Always check
your local codes for any differences.
Duct cover extension kit available for ceiling heights
up to 12 feet. Turn to page 22 for part number and
ordering information.
DAMAGE-SHIPMENT / INSTALLATION:
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installation.
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the unit to the store in which it was bought
for repair or replacement.
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repair or replacement is the responsibility
of the customer.
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LIRWKHUWKDQWKHFXVWRPHUUHSDLURI
replacement must be made by arrangement
between customer and installer.
min. A
min. B
max. C
Standard Extension
Hood Heights Duct Cover Duct Cover
minimum ducted (A) 31
1/2 47“
minimum recirculating (B) 36” 51“
maximum (C) 50” 80”
Ceiling Heights
minimum ducted (D) 93
1/2 (7’ 9 1/2”) 109“ (9‘ 1”)
minimum recirculating (E) 98” (8’2”) 113“ (9’5”)
maximum (F) 120” (10’) 150” (12’ 6”)
36”
26” min.
34” max.
min. D
min. E
max. F
7
WARNING FIRE HAZARD
NEVER exhaust air or terminate duct work into spaces between walls, crawl spaces, ceiling, attics or garages.
All exhaust must be ducted to the outside, unless using the recirculating option.
Use single wall rigid Metal ductwork only.
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Installation – Ducting Options
side wall cap
w/ gravity damper
Soffit or crawl space
Roof Pitch w/
Flashing & Cap
ductless
recirculating
(blower
housing)
(blower
housing)
(blower
housing)
8
www.zephyronline.com
Installation –+RRG6SHFL¿FDWLRQV
FRONT
SIDE
TOP of HOOD
TOP SUPPORT FRAME
(top view)
C/L
8 1/8”
7 9/16”
3 9/16”
13/16”
4 3/16”
8 1/4”
STANDARD
min. ducted - 31 1/2”
min. recirc. - 36”
max. - 50”
Z1C-00AZ
min. ducted - 47”
min. recirc. - 51”
max. - 80”
10 5/8”
25 9/16”
1 3/16”
11”
35 7/16”, 41 15/16”
9 7/16”
16 9/16”
5 1/4”
5 15/16”
3 1/2”
AC In
1 1/4”
C/L
C/L
1 7/8”
9
Installation – Mounting the Hood
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1. Ceiling Preparation:'HWHUPLQHKRRGPRXQWLQJORFDWLRQDQGWHPSRUDULO\WDSHSDSHUWHPSODWHLQFOXLGHGZLWKWKH
KRRGWRWKHFHLOLQJ&XWRXWLQWHUQDOVKDGHGDUHDRIWHPSODWHWRDOORZWKHGXFWQJDQGHOHFWULFDOWRSDVVWKURXJK
$GGZRRGEORFNLQJPLQ´[´RQWRFHLOLQJMRLVWVWRUH¿QIRUFHFHLOLQJDERYHWKHGU\ZDOO),*$6HFXUH
1-
1/2´ZRRGVFUHZVLQWRSRLQWV$DQG%RIWKHSDSHUWHPSODWH),*%'RQRWFRPSOHWHO\WLJKWHQVFUHZVOHDYH
approx. 1/4” exposed.
2. Hood Preparation: Remove screws securing top and bottom support frames together. Adjust support frame to
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IRUHDFKVXSSRUWIUDPHDUP),*$
3
1
2
6
5
4
Ceiling Joists
Wood Blocking
Top Support Frame
Bottom Support Frame
Hood Body/Canopy
front
A
B
C
ut-Out Shaded Area
FIG. A
FIG. B
WARNING: Electrical wiring must be done by a qualified person(s) in
accordance with all applicable codes and standards. This range hood must be
properly grounded. Turn off electrical power at service entrance before wiring.
!
PAPER TEMPLATE
Front of Hood
10
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FRONT
FRONT
FIG. C
FIG. E
5. Lift support frame assembly up to the ceiling making sure the the word “front” on the top support frame faces the
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the wood screws previously installed in the ceiling. Slide support frame towards narrow end of key-holes to lock
the frame in place.
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secure it to the ceiling. Tighten all screws.
Installation – Mounting the Hood
FIG. D
3. For extension duct cover hood heights between 50” to 80”, the
VXSSRUW IUDPH UHTXLUHV ODWHUDO VXSSRUW EUDFNHWV VXSSOLHG ZLWK
H[WHQVLRQGXFW FRYHUNLW WREHLQVWDOOHGWRWKH WZRWRS VXSSRUW
frame cut off arms and their corresponding bottom support frame
DUPV,QVWDOOODWHUDOVXSSRUWEUDFNHWVE\0[VKHHWPHWDO
VFUHZVVXSSOLHGZLWKH[WHQVLRQGXFWFRYHUNLW),*&
4. For standard duct cover hood heights between 45” to 50”, the
support frame requires a square support bracket to be installed
inside the support frame. Install square support bracket to top
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 7RS VXSSRUW IUDPH DUPV H[WHQG SDVW ORZHU VXSSRUW IUDPH
EUDFNHWZLWKVKRUWHUKRRGKHLJKWV),*(
2
1
FOR USE WITH EXTENSION
DUCT COVER KIT ONLY
11
Installation – Mounting the Hood
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9. Install electrical and duct work. Seal duct work with aluminum duct tape.
10. Power up hood, verify all functions and check for leaks around duct tape.
FIG. F
ELECTRONICS
MOUNTING
BRACKET
1
2
FIG. G
1
CAUTION: At least two installers are
required due to the weight and size of the
hood.
!
12
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FIG. H
2
1
3
5
4
Top duct covers
Top support frame
Bottom duct covers
Bottom support frame
Thick trim piece (top)
Thin trim piece (bottom)
cut trim piece
if necessary
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using hood in “ducted mode” the top duct covers may be turned upside-down to hide the louver holes.
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should overlap the smaller holes.
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),*+
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pieces before installing them into the top duct covers.
* If using hood in recirculating mode you must install the air diverter plate before assembling the duct covers.
Turn to page 13 for instructions.
Installation – Mounting the Hood
13
Ductless recirculation is intended for applications where an exhaust duct work is not possible to be installed.
When converted, the hood functions as a recirculating hood rather than an exhaust hood. Fumes and exhaust
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back within the home.
We recommend to ALWAYS exhaust air outside of the home by employing existing or installing new duct work,
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possible should you recourse to converting the hood into a recirculating hood.
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Mesh Filter set. Order according to its Part number below. The standard Aluminum Mesh Filters are intended
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for re-circulation.
RECIRCULATING KIT (REQUIRED IF NO DUCTING IS USED)
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Hood Model Part No. Filters in Pkg.
ZAZ-M90BS ZRC-00AZ 2
ZAZ-E42BS ZRC-01AZ 3
1. Purchase recirculating kit per the part number above
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ducting from top of hood and secure to air diverter plate.
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Note: Refer to manual included with recirculating kit for more
detailed installation instructions.
Charcoal Filter Replacements
Hood Model Part No. Qty to Order
ZAZ-M90BS Z0F-C002 2
ZAZ-E42BS Z0F-C002 3
'2127:$6+&+$5&2$/),/7(56&KDUFRDO¿OWHUVPD\QHHG
to be changed more often depending on cooking habits.
Installation – Ductless Recirculating
FIG. J
14
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Lights On/Dim/Off
Display (speed level, delay off, filter clean/change)
Adjust 5 Speed Levels
Power / Delay Off
1 POWER / DELAY OFF BUTTON
Power Button Function
- Button will turn power on and off for entire hood (fan and lights).
- Hood will remember the last speed and light level it was turned off at.
(Example: Press Button to turn off hood when on fan speed 4 and high lights. Press Button
again and the hood will turn back on at speed 4 and high lights level.)
Delay Off Button Function
- With the fan on press and hold the Button for two seconds. The fan will change to speed 1 and the
5 minute delay off timer will start.
+ LEDs will illuminate and slowly blink in accordance with the time
remaining until the fan and lights automatically turn off.
- Pressing Button while Delay Off Function is enabled will turn the hood off and cancel the Delay Off
Function.
ACT Verification
- Airflow Control Technology (ACT) allows the installer to set the maximum fan CFM to align with local
codes and regulations.
- To verify the maximum fan CFM:
- With hood off, hold the Button for two seconds. If all five fan speed indicators illuminate =
default maximum CFM. If four fan speed indicators illuminate = 390 maximum CFM. If 3 fan
speed indicators illuminate = 290 maximum CFM.
2 SPEED SELECTION BUTTON
Fan Speed Decrease Button
- Press this button to decrease fan speed. 5, 4, 3, 2, 1.
- If fan is On Speed 1 and this button is pressed, fan will power Off.
Fan Speed Increase Button
- Press this button to increase fan speed. Fan On, 1, 2, 3, 4, 5.
- If hood is Off and this button is pressed, fan will turn On Speed 1.
Act Enabled Speed Selections
- When ACT is enabled, the number of fan speeds will be reduced as follows:
- 390 CFM = Maximum 4 speeds
- 290 CFM = Maximum 3 speeds
Features & Controls - ICON Touch Controls
15
3 LIGHTS BUTTON
- Lights are two levels, High and Low.
- From off, press one time for High. Press again for Low. Press again to power lights off.
4 DISPLAY INDICATORS
Mesh Filter Clean Reminder (always enabled)
- After 30 hours of fan usage, the button indicator will begin to slowly blink indicating it is time to
clean the mesh filters.
- To reset: With hood off: hold the button for three seconds. All LED indicators will blink two times
confirming the 30 hour timer has been reset.
Charcoal Filter Replace Indicator (disabled by default, must be enabled if recirculating hood)
- To enable Charcoal Filter Replacement Reminder:
- With hood off, hold button and button simultaneously for two seconds. All LED indicators
will illuminate for three seconds confirming the Charcoal Filter Replace Reminder is enabled.
- To disable Charcoal Filter Replacement Reminder:
- With hood off, hold button and button simultaneously for two seconds. All LED indicators
will blink two times confirming the Charcoal Filter Replace Reminder is disabled.
- After 120 hours of fan usage the button will slowly blink indicating the charcoal filters need
replacment.
- To reset: With hood off, hold the button for two seconds. All LED indicators will blink two times
confirming the 120 hour timer has been reset.
Features & Controls - ICON Touch Controls
16
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SURFACE MAINTENANCE:
Clean the hood surface periodically with hot soapy water and clean cotton cloth. Do not use corrosive or
abrasive detergent, or steel wool/scouring pads which will scratch and damage surface.
For heavier soil use liquid degreaser.
After cleaning it is recommended that you use non-abrasive stainless steel polish/cleaners, to polish and buff
out the stainless luster and grain. Always scrub lightly, with clean cotton cloth, and with the grain.
Do not use any product containing chlorine bleach. Do not use “orange” cleaners.
Aluminum Mesh Filters
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They need not be replaced on a regular basis but are required to be kept clean.
Remove and clean by hand or in dishwasher on low heat. Spray degreasing detergent and leave to soak if
heavily soiled.
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Removing Aluminum Mesh Filters
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prolonged use, replace with the following
part number:
Hood Model: Part No. Qty.
ZAZ-M90BS 50200038 2
ZAZ-E42BS 50200038 3
Maintenance – Hood and Filter Cleaning
17
Maintenance – Lights
REPLACING LIGHT BULBS
CAUTION: Light bulb becomes extremely hot when turned on.
DO NOT touch bulb until switched off and cooled. Touching hot bulbs could cause serious burns.
Make sure all power is turned off and bulbs are not hot.
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stops and falls out.
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the bulb or use a rubber/latex glove and turn counter clockwise.
Replacement bulbs are available at specialty lighting stores. Purchase type GU-10 50W halogen.
For part numbers please turn to page 22 of the manual.
18
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Troubleshooting
TROUBLESHOOTING PROCEDURES FOR ANZIO ISLAND
Issue Cause What to do
After installation,
the unit doesn’t
work.
1. The power source is not turned ON. 1. Make sure the circuit breaker and the unit’s
power is ON.
2. The power line and the cable locking connector
is not connecting properly.
2. Check the power connection with the unit is
connected properly.
3. The switch board and control board wirings are
disconnected.
3. Make sure the wirings between the switch
board and control board are connected
properly.
4. The switch board or control board is defective. 4. Change the switch board or control board.
Light works, but
blower is not
turning.
1. The blower plug is disconnected. 1. Check the blower plug in connector.
2. The blower is defective, possibly seized. 2. Change the blower.
3. The thermally protected system detects if the
blower is too hot to operate and shuts the blower
down.
3. The blower will function properly after the
thermally protected system cool down.
4. Damaged capacitor. 4. Change the capacitor.
5. The switch board or control board is defective. 5. Change defective part.
The unit is
vibrating.
1. The blower is not secure in place. 1. Tighten the blower in place.
2. Damaged blower wheel. 2. Replace the blower.
3. The hood is not secured in place. 3. Check the installation of the hood.
The unit is
whistling.
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2. The duct pipe connections are not sealed or
connected properly.
2. Check the duct pipe connections to be sure all
connections are sealed properly.
The speed levels
of the blower
sound the same.
1. Using the wrong size of ducting. 1. Change the duct size to at least 6” round or
higher and change the duct type to rigid metal
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The blower is
working, but the
lights are not.
1. Defective halogen bulb. 1. Change the halogen bulb.
2. The light socket plug is disconnected. 2. Connect the light socket plug.
The unit turns on
by itself.
1. A spot light or kitchen lamp is shining directly
onto the switch controls.
1. The switch controls are light sensative. A
direct light source onto the switch controls
may disrupt switch functions.
The hood is
not venting out
properly.
1. The hood might be hanging too high from the
cook top.
1. Adjust the distance between the cook top and
the bottom of the hood within 26” and 34”
range.
2. The wind from the opened windows or opened
doors in the surrounding area are affecting the
ventilation of the hood.
2. Close all the windows and doors to eliminate
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3. Blockage in the duct opening or ductwork. 3. Remove all the blocking from the duct work or
duct opening.
4. The direction of duct opening is against the wind. 4. Adjust the duct opening direction.
5. Using the wrong size of ducting. 5. Change the ducting to at least 6” or higher for
the internal blower.
Mesh Filter is
vibrating.
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2. Filter spring clip is loose or broken. 8QLQVWDOODQGUHLQVWDOO¿OWHUSXVKXSRQ¿OWHU
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Essentials Anzio Island ZAZ-E42BS User manual

Category
Cooker hoods
Type
User manual
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