Jackson 300X User manual

TECHNICAL MANUAL

INSTALLATION MANUAL FOR EXPORT UNITS

SERVICE MANUAL FOR DOMESTIC UNITS

FOR JACKSON MODELS:

ELECTRIC HEATED

300X

300XLT

300XN

STEAM HEATED

300XS

Jackson MSC, Inc.

P.O. BOX 1060

HWY. 25E

BARBOURVILLE, KY. 40906

FAX (606) 523-9196

PHONE (606) 523-9795

www.jacksonmsc.com

UPRIGHT DOOR DISHMACHINE SERIES

July 26, 2006

P/N 7610-002-64-22 (Revision E)

i

REVISION

DATE

MADE

BY

APPLICABLE

ECN

DETAILS

A 02-13-2003 MAW 6662 Release manual for service use.

B 07-11-2003 MAW

6652, 6681

6690

Updated per ecns.

C 02-09-2004 MAW 6973

Added 300XS Model. Changed Cover name from Service to

Technical.

D 02-10-2006 MAW

7205, 6964

7231, 7383

7553

Added 300XLT Dimensioned drawing. Changed High Limit

Thermostat from 05930-121-71-36 to 05930-011-49-43. Changed

Rinse Thermostat from 05930-121-71-29 to 05930-510-03-79.

Replace vacuum breaker 04820-300-07-00 with 04820-003-06-

13. Add false panel kit assembly numbers.

E 07-26-2006 MAW 7571

Converted to center layout. Added wash themostat kits and updat-

ed tub assemblies. Updated drain quench assembly.

ii

NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL

300XS

300X = Electrically heated, high temp, hot water sanitizing, with booster heater, door-type dishmachine

300XLT = Electrically heated, low temp, chemical sanitizing, no rinse booster, door-type dishmachine

300XN = Electrically heated, high temp, hot water sanitizing, no rinse booster, door-type dishmachine

300XS = Steam heated, high temp, hot water sanitizing, door-type dishmachine

Model:

Serial No.:

Installation Date:

Service Rep. Name:

Phone No.:

SECTION DESCRIPTION PAGE

I. SPECIFICATION INFORMATION

Operating Capacities 2

Electrical Requirements 3

Dimensions 4

300XN/300XLT Dimensions 5

Table Dimensions 6

II. INSTRUCTION/OPERATION INSTRUCTIONS

Installation Instructions 8

300X System Flow Diagram 10

300XN/XLT System Flow Diagram 11

300XS System Flow Diagram 12

Detergent Control 13

Operation Instructions 14

III. PREVENTATIVE MAINTENANCE 17

IV. TROUBLESHOOTING SECTION 19

V. SERVICE PROCEDURES

Rinse Solenoid Valve Repair Parts Kit 22

Vacuum Breaker Repair Parts Kit 26

Rinse Regulating Thermostat Replacement 28

VI. PARTS SECTION

Control Box Assembly 33

Hood Assembly 35

Cantilever Arm/Door Assemblies 36

Frame Assembly 38

Tub Assembly 39

Steam Tub Assembly 41

RinseTank Assembly 43

Thermostats/Wash Heaters/Rinse Heaters 44

Wash Pump Exploded View 45

Wash Motors 46

Water Pressure Regulator Kit (WPRK) Option Plumbing 47

Incoming Plumbing Assembly 47

Outlet Plumbing Assembly 49

300XN/300XS Incoming Plumbing Assembly 50

Vacuum Breaker Repair Kit (1/2” NPT) 51

Solenoid Valve Repair Parts 51

300XS Incoming Steam Plumbing Assemblies 52

300XS Steam Coil Assembly 53

Wash and Rinse Arm/Manifold Assemblies 54

Safety Door Interlock (SDI) Option 56

Exhaust Fan Control Option 57

False Panel Kit Option 58

Drain Quench Kit Option 59

VII. ELECTRICAL DIAGRAMS

208V - 230V, 50/60 Hz, single/three phase 300X/XN/XLT 61

380V - 440V - 460V, 50/60 Hz, three phase 300X/XN/XLT 62

415V, 50/60 Hz, three phase 300X/XN/XLT 63

208V - 230V - 380V - 460V, 50/60 Hz, single/three phase 300XS 64

TABLE OF CONTENTS

i

1

SECTION 1:

SPECIFICATION INFORMATION

OPERATING CAPACITY (PER HOUR):

Model Racks Dishes Glasses

300X 57 1425 1425

300XN 57 1425 1425

300XLT 57 1425 1425

OPERATING CYCLE (SECONDS):

Wash Time 45 sec

Rinse Time 11 sec

Complete Cycle Time 58 sec

OPERATING TEMPERATURES (°F):

Wash Temperature (Minimum) 150°F

Wash Temperature (Minimum) 66°C

Rinse Temperature (Minimum) 180°F

Rinse Temperature (Minimum) 83°C

WATER REQUIREMENTS:

Inlet Temperature (300X/12KW Heater) (Minimum) 140°F

Inlet Temperature (300X/12KW Heater) (Minimum) 60°C

Inlet Temperature (300X/14KW Heater) (Minimum) 110°F

Inlet Temperature (300X/14KW Heater) (Minimum) 44°C

Inlet Temperature (300XN) (Minimum) 180°F

Inlet Temperature (300XN) (Minimum) 83°C

Inlet Temperature (300XLT) (Minimum) 110°F

Inlet Temperature (300XLT) (Minimum) 44°C

Gallons per Hour (Approximate) 52

Water Line Size 1/2” NPT

Drain Line Size 1-1/2” NPT

Flow Pressure PSI 20 A 5

Wash Tank Capacity (Gallons) 8

Wash Tank Capacity (Liters) 30.3

Rinse Tank Capacity (Gallons)(300X Only) 3

Rinse Tank Capacity (Gallons)(300X Only) 11.4

STEAM REQUIREMENTS:

COIL SIZE 3/4”

STEAM FLOW PRESSURE (P.S.I.) 10-20

CONSUMPTION @ 15 P.S.I. (LBS/HR) 45

NOTE: Always refer to the machine data plate for specific electrical and water requirements. The material provided on

this page is for reference only and may be subject to change without notice.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

OPERATING CAPACITIES

2

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

ELECTRICAL REQUIREMENTS

300X

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

208 1 50 12 KW@240V 71 90 AMP

208 1 50 14 KW@240V 78 100 AMP

230 1 50 12 KW@240V 78 100 AMP

230 1 50 14 KW@240V 86 110 AMP

208 3 50 12 KW@240V 45 60 AMP

208 3 50 14 KW@240V 49 70 AMP

230 3 50 12 KW@240V 48 60 AMP

230 3 50 14 KW@240V 53 70 AMP

380 3 50 12 KW@380V 29 40 AMP

*380 3 50 14 KW@208V 34 45 AMP

415 3 50 12 KW@415V 26 35 AMP

415 3 50 14 KW@415V 29 40 AMP

440 3 50 12 KW@460V 21 30 AMP

440 3 50 14 KW@460V 25 35 AMP

208 1 60 12 KW@240V 69 90 AMP

208 1 60 14 KW@240V 76 100 AMP

230 1 60 12 KW@240V 76 100 AMP

230 1 60 14 KW@240V 84 110 AMP

208 3 60 12 KW@240V 43 60 AMP

208 3 60 14 KW@240V 47 60 AMP

230 3 60 12 KW@240V 46 60 AMP

230 3 60 14 KW@240V 51 70 AMP

460 3 60 12 KW@480V 22 30 AMP

460 3 60 14 KW@480V 24 30 AMP

300XN

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

208 1 50 N/A 28 35 AMP

230 1 50 N/A 30 40 AMP

208 3 50 N/A 20 25 AMP

230 3 50 N/A 21 30 AMP

380 3 50 N/A 10 15 AMP

415 3 50 N/A 10 15 AMP

440 3 50 N/A 8 15 AMP

208 1 60 N/A 26 35 AMP

230 1 60 N/A 28 35 AMP

208 3 60 N/A 18 25 AMP

230 3 60 N/A 28 35 AMP

460 3 60 N/A 8 15 AMP

300XLT

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

208 1 50 N/A 28 35 AMP

230 1 50 N/A 30 40 AMP

208 3 50 N/A 20 25 AMP

230 3 50 N/A 21 30 AMP

380 3 50 N/A 10 15 AMP

415 3 50 N/A 10 15 AMP

440 3 50 N/A 8 15 AMP

208 1 60 N/A 26 35 AMP

230 1 60 N/A 28 35 AMP

208 3 60 N/A 18 25 AMP

230 3 60 N/A 28 35 AMP

460 3 60 N/A 8 15 AMP

300XS

RINSE TYPICAL

HEATER TOTAL ELECTRICAL

VOLTS PH HZ RATINGS AMPS CIRCUIT

208 1 50 N/A 7 15 AMP

230 1 50 N/A 7 15 AMP

208 3 50 N/A 7 15 AMP

230 3 50 N/A 7 15 AMP

380 3 50 N/A 7 15 AMP

208 1 60 N/A 6 15 AMP

230 1 60 N/A 6 15 AMP

208 3 60 N/A 6 15 AMP

230 3 60 N/A 6 15 AMP

460 3 60 N/A 2 15 AMP

* This unit is wired in a wye configuration for the heaters.

3

NOTE: Typical Electrical Circuit is based upon (1) 125% of the full amperage load of the machine and (2) typical fixed-trip

circuit breaker sizes as listed in the NEC 2002 Edition. Local codes may require more stringent protection than what is dis-

played here. Always verify with your electrical service contractor that your circuit protection is adequate and meets all

applicable national and local codes. These numbers are provided in this manual simply for reference and may change with-

out notice at any given time.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

300X DIMENSIONS

4

LEGEND:

A = Drain (1-1/2” NPT)

B = Water Inlet (1/2” NPT)

C = Electrical Connection

NOTE: All dimensions are in inches unless otherwise specified. All vertical dimensions are adjustable by +/- 1/2” (1.3 cm) due to

the adjustable bullet feet.

25 1/4"

4 1/2"

3 3/8"

32"

17 1/2"

1"

C

B

25 1/4"

4 1/2"

4 7/8"

1"

B

C

17 1/2"

OPENING

76"

B

4 7/8"

13 3/8"

34"

TABLE HEIGHT

56 1/4"

64 3/8"

60 5/8"

61 3/4"

B

12 5/8"

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

300XN & 300XLT DIMENSIONS

5

LEGEND:

A = Drain (1-1/2” NPT)

B = Water Inlet (1/2” NPT)

C = Electrical Connection

NOTE: All dimensions are in inches unless otherwise specified. All vertical dimensions are adjustable by +/- 1/2” (1.3 cm) due

to the adjustable bullet feet.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 1: SPECIFICATION INFORMATION

TABLE DIMENSIONS

6

TABLE DIMENSIONS

CORNER INSTALLATION

TABLE DIMENSIONS

CONNECTION TO DISHMACHINE

TABLE DIMENSIONS

STRAIGHT THROUGH INSTALLATION

20 1/2” (52.1 cm)

OPENING

25 1/4”

(64.1 cm)

2 1/2” (6.4 cm)

4” (10.2 cm)

MINIMUM

2 1/2”

(6.4 cm)

4” (10.2 cm)

MINIMUM

20 1/2” (52.1 cm)

OPENING

25 1/4”

(64.1 cm)

20 1/2” (52.1 cm)

3/4” (1.9 cm)

1 1/2” (3.81 cm) ROLL

4” (10.2 cm)

MINIMUM

2 1/2”

(6.4 cm)

25 1/4”

(64.1 cm)

20 1/2” (52.1 cm)

OPENING

25 1/4” (64.1 cm)

7

SECTION 2:

INSTALLATION/OPERATION

INSTRUCTIONS

FOR SERVICE PERSONNEL: Jackson MSC Inc. provides technical support for all of the dishmachines detailed in this manu-

al. We strongly recommend that you refer to this manual before making a call to our technical support staff. Please have this

manual with you when you call so that our staff can refer you, if necessary, to the proper page. Technical support is available

from 8:00 a.m. to 5:00 p.m. (EST), Monday through Friday. Technical support is not available on holidays. Contact technical

support toll-free at 1-888-800-5672. Please remember that technical support is available for service personnel only. Non-ser-

vice personnel should refer to the list of provided service agencies in this manual for local service support.

VISUAL INSPECTION: Before installing the unit, check the container and machine for damage. A damaged container is an indi-

cator that there may be some damage to the machine. If there is damage to both the container and machine, do not throw away

the container. The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new, undam-

aged condition. However, rough handling by carriers or others may result in there being damage to the unit while in transit. If

such a situation occurs, do not return the unit to Jackson; instead, contact the carrier and ask them to send a representative to

the site to inspect the damage to the unit and to complete an inspection report. You must contact the carrier within 48 hours of

receiving the machine. Also, contact the dealer through which you purchased the unit.

UNPACKING THE DISHMACHINE: Once the machine has been removed from the container, ensure that there are no miss-

ing parts from the machine. This may not be obvious at first. If it is discovered that an item is missing, contact Jackson imme-

diately to have the missing item shipped to you.

LEVEL THE DISHMACHINE: The dishmachine is designed to operate while being level. This is

important to prevent any damage to the machine during operation and to ensure the best results

when washing ware. The unit comes with adjustable bullet feet, which can be turned using a pair

of channel locks or by hand if the unit can be raised safely. Ensure that the unit is level from side

to side and from front to back before making any connections.

PLUMBING THE DISHMACHINE: All plumbing connections must comply with all applicable local,

state, and national plumbing codes. The plumber is responsible for ensuring that the incoming water line is thoroughly flushed

prior to connecting it to any component of the dishmachine. It is necessary to remove all foreign debris from the water line that

may potentially get trapped in the valves or cause an obstruction. Any valves that are fouled as a result of foreign matter left in

the water line, and any expenses resulting from this fouling, are not the responsibility of the manufacturer.

CONNECTING THE DRAIN LINE: The drain for the models covered in this manual are gravity discharge drains. All piping from

the 1 1/2” FNPT connection on the waste accumulator must be pitched (1/4” per foot) to the floor or sink drain. All piping from

the machine to the drain must be a minimum 1 1/2” NPT and shall not be reduced. There must also be an air gap between the

machine drain line and the floor sink or drain. If a grease trap is required by code, it should have a flow capacity of 5 gallons

per minute.

WATER SUPPLY CONNECTION: Ensure that you have read the section entitled

“PLUMBING THE DISHMACHINE” above before proceeding. Install the water supply

line (3/4” pipe size minimum) to the dishmachine line strainer using copper pipe. It is

recommended that a water shut-off valve be installed in the water line between the main

supply and the machine to allow access for service. The water supply line is to be capa-

ble of 20A5 PSI “flow” pressure at the recommended temperature indicated on the data

plate.

If the water level is too low or too high, check the incoming water pressure. It should be

20 A 5 PSI. Too high of pressure results in too much water; too low of pressure results

in too little water. To adust the regulator, loosen the nut at the top, this will allow you to

screw or unscrew the adjustment. With a screwdriver, turn the adjuster clockwise to

increase pressure or counter clockwise to decrease it.

In areas where the water pressure fluctuates or is greater than the recommended pres-

sure, it is recommended that a water pressure regulator be installed.

Do not confuse static pressure with flow pressure. Static pressure is the line pressure in a “no flow” condition (all valves and

services are closed). Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

8

Frame with Adjustable Foot

Raise

Lower

Incoming Plumbing Connection

Adjusting screw

Locking nut

It is also recommended that a shock absorber (not supplied with the models covered in this manual) be installed in the incom-

ing water line. This prevents line hammer (hydraulic shock), induced by the solenoid valve as it operates, from causing dam-

age to the equipment.

PLUMBING CHECK: Slowly turn on the water supply to the machine after the incoming fill line and the drain line have been

installed. Check for any leaks and repair as required. All leaks must be repaired prior to placing the machine in operation.

STEAM LINE CONNECTION: The 300XS is designed to use low pressure steam as a source of heat for wash tank water. The

machine comes with lines by which the source steam needs to be connected. Connect all steam lines to the machine as all

applicable codes provide. See machine data plate for information concerning steam flow pressure.

CHEMICAL DISPENSING EQUIPMENT: The 300XLT machine requires that a separate chemical feeder be connected to it to pro-

vide the required detergent and sanitizer. This feeder needs to be able to operate against a head of 25 PSI and provide 1.79 ml of

a 10% Chlorine sanitizer per minute.

ELECTRICAL POWER CONNECTION: Electrical and grounding connections must comply with the applicable portions of the

National Electrical Code ANSI/NFPA 70 (latest edition) and/or other electrical

codes.

Disconnect electrical power supply and place a tag at the disconnect switch to

indicate that you are working on the circuit.

The dishmachine data plate is located on the right side and to the front of the

machine. Refer to the data plate for machine operating requirements, machine

voltage, total amperage load and serial number.

To install the incoming power lines, open the control box. This will require taking

a phillips head screwdriver and removing the one(1) screw on the front cover of

the control box. Install 3/4” conduit into the pre-punched holes in the back of the

control box. Route power wires and connect to power block and grounding lug.

Install the service wires (L1, L2 & L3 (3 phase models only.)) to the appropriate

terminals as they are marked on the terminal block. Install the grounding wire

into the lug provided.

It is recommended that “DE-OX” or another similar anti-oxidation agent be used on all power connections.

VOLTAGE CHECK: Ensure that the power switch is in the OFF position and apply power to the dishmachine. Check the incom-

ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate. If not, contact a qualified ser-

vice agency to examine the problem. Do not run the dishmachine if the voltage is too high or too low. Shut off the service break-

er and mark it as being for the dishmachine. Advise all proper personnel of any problems and of the location of the service

breaker. Replace the control box cover and tighten down the screws.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS (CONTINUED)

9

Terminal Block Ground Lug

Electrical Connection

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

300X SYSTEM FLOW DIAGRAM

10

S

WASH TANK HEATER

RINSE ARM

RINSE BOOSTER TANK

RINSE BOOSTER HEATER

Y-STRAINER

PRESSURE

REGULATING

VALVE

RINSE

SOLENOID

VALVE

VACUUM

BREAKER

PRESSURE

GAUGE

DISHMACHINE

WATER TREATMENT

CARTRIDGE IF

INSTALLED

FROM BUILDING

WATER SUPPLY

All items found within the dotted region are found

within the footprint of the machine.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

300XN/XLT SYSTEM FLOW DIAGRAM

11

S

RINSE ARM

VACUUM

BREAKER

PRESSURE

GAUGE

RINSE

SOLENOID

VALVE

WASH TANK HEATER

PRESSURE

REGULATING

VALVE

Y-STRAINER

WATER TREATMENT

CARTRIDGE IF

INSTALLED

FROM BUILDING

WATER SUPPLY

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

300XS SYSTEM FLOW DIAGRAM

12

S

STEAM

TRAP

STEAM COILS

VACUUM

BREAKER

PRESSURE

GAUGE

RINSE

SOLENOID

VALVE

STEAM

SOLENOID

VALVE

Y-STRAINER

MANUAL

SHUTOFF

VALVE

PRESSURE

REGULATING

VALVE

Y-STRAINER

EXTERNAL STEAM BOOSTER

BUILDING

STEAM

SUPPLY

BUILDING

STEAM

RETURN

WATER TREATMENT

CARTRIDGE (IF

INSTALLED)

BUILDING

WATER

SUPPLY

BUILDING

STEAM

SUPPLY

BUILDING

STEAM

RETURN

All items found within the dotted region are found

within the footprint of the machine.

Steam plumbing should be assembled and connected

to the steam booster in accordance with the steam

booster manufacturer’s instructions and applicable

codes.

Detergent usage and water hardness are two factors that contribute greatly to how efficiently your dishmachine will operate.

Using detergent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment spe-

cialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll

understand what they are talking about.

First, you must understand that hard water greatly effects the performance of the dishmachine. Water hardness is the amount

of dissolved calcium and magnesium in the water supply. The more dissolved solids in the water, the greater the water hard-

ness. Hard water works against detergent, thereby causing the amount of detergent required for washing to increase. As you

use more detergent, your costs for operating the dishmachine will increase and the results will decrease. The solids in hard

water also may build-up as a scale on wash and rinse heaters, decreasing their ability to heat water. Water temperature is

important in removing soil and sanitizing dishes. If the water cannot get hot enough, your results may not be satisfactory. This

is why Jackson recommends that if you have installed the machine in an area with hard water, that you also install some type

of water treatment equipment to help remove the dissolved solids from the water before it gets to the dishmachine.

Second, hard water may have you adding drying agents to your operating cycle to prevent spotting, when the real problem is

deposited solids on your ware. As the water evaporates off of the ware, the solids will be left behind to form the spotting and

no amount of drying agent will prevent this. Again, using treated water will undoubtedly reduce the occurrences of this prob-

lem.

Third, treated water may not be suitable for use in other areas of your operation. For instance, coffee made with soft water may

have an acid or bitter flavor. It may only be feasible to install a small treatment unit for the water going into the dishmachine

itself. Discuss this option with your qualified water treatment specialist.

Even after the water hardness problems have been solved, there still must be proper training of dishmachine operators in how

much detergent is to be used per cycle. Talk with your water treatment specialist and detergent vendor and come up with a

complete training program for operators. Using too much detergent has as detrimental effects as using too little. The proper

amount of detergent must be used for job. It is important to remember that certain menu items may require extra detergent by

their nature and personnel need to be made aware of this. Experience in using the dishmachine under a variety of conditions,

along with good training in the operation of the machine, can go a long way in ensuring your dishmachine operates as effi-

ciently as possible.

Certain dishmachine models require that chemicals be provided for proper operation and sanitization. Some models even

require the installation of third-party chemical feeders to introduce those chemicals to the machine. Jackson does not recom-

mend or endorse any brand name of chemicals or chemical dispensing equipment. Contact your local chemical distributor for

questions concerning these subjects.

Some dishmachines come equipped with integral solid detergent dispensers. These dispensers are designed to accommodate

detergents in a certain sized container. If you have such a unit, remember to explain this to your chemical distributor upon first

contacting them.

As explained before, water temperature is an important factor in ensuring that your dishmachine functions properly. The data

plate located on each unit details what the minimum temperatures must be for either the incoming water supply, the wash tank

and the rinse tank, depending on what model of dishmachine you have installed. These temperatures may also be followed by

temperatures that Jackson recommends to ensure the highest performance from you dishmachine. However, if the minimum

requirements are not met, the chances are your dishes will not be clean or sanitized. Remember, a dish can look clean, but it

may not be sanitized. Instruct your dishmachine operators to observe the required temperatures and to report when they fall

below the minimum allowed. A loss of temperature can indicate a much larger problem such as a failed heater or it could also

indicate that the hot water heater for your operation is not up to capacity and a larger one may need to be installed.

There are several factors to consider when installing your dishmachine to ensure that you get the best possible results from it

and that it operates at peak efficiency for many years. Discuss your concerns with your local chemical distributor and water

treatment specialist before there is a problem.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

DETERGENT CONTROL

13

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS

14

PREPARATION: Before proceeding with the start-up of the unit, verify the following:

1. The pump intake, and wash tank strainers are in place and is clean.

2. The drain stopper is installed.

3. That the wash and rinse arms are screwed securely into place and that their endcaps are tight. The wash and rinse arms should

rotate freely.

POWER UP: To energize the unit, turn on the power at the service breaker. The voltage should have been previously verified as

being correct. If not, the voltage will have to be verified. Verify that the gas supply to the machine is on as well.

FILLING THE WASH TUB: Ensure that the delime switch is in the NORMAL position, and place the power switch into the ON posi-

tion. The models covered in this manual should fill automatically and shut off when the appropriate level is reached (the gas burn-

ers should also automatically ignite as well). Verify that the drain stopper is preventing the wash tub water from pouring out exces-

sively. There will probably be some slight leakage from the drain hole. Verify that there are no other leaks on the unit before pro-

ceeding any further. The wash tub must be completely filled before operating the wash pump to prevent damage to the compo-

nent. Once the wash tub is filled, the unit is ready for operation.

The water level was set at the factory. If the water level is not at the level noted above, it will require adjustment. Check to ensure

that the recommended water pressure is being supplied to the machine (20A5 PSI). If the water pressure is correct then the fill

valve will need adjustment.

WARE PREPARATION: Proper preparation of ware will help ensure good results and less re-washes. If not done properly, ware

may not come out clean and the efficiency of the dishmachine will be reduced. It is important to remember that a dishmachine is

not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of wash-

ing the ware. Scraps should be removed from ware prior to being loaded into a rack.

Pre-rinsing and pre-soaking are recommended, especially for silverware and casserole dishes. Place cups and glasses upside

down in racks so that they do not hold water during the cycle. The dishmachine is meant not only to clean, but to sanitize as well,

to destroy all of the bacteria that could be harmful to human beings. In order to do this, ware must be properly prepared prior to

being placed in the machine.

DAILY MACHINE PREPARATION: Refer to the section entitled “PREPARATION” at the top of this page and follow the instructions

there. Afterwards, check that all of the chemical levels are correct and/or that there is plenty of detergent available for the expect-

ed workload.

WARM-UP CYCLES: For a typical daily start-up, it is recommended to run the machine through 3 cycles to ensure that all of the

cold water is out of the system and to verify that the unit is operating correctly. To cycle the machine, ensure that the power is on

and that the tub has filled to the correct level. Lift the doors and the cycle light will illuminate. When the light goes out, close the

doors, the unit will start, run through the cycle, and shut off automatically. Repeat this two more times. The unit should now be

ready to proceed with the washing of ware.

WASHING A RACK OF WARE: To wash a rack, open the doors completely (being careful for hot water that may drip from the

doors) and slide the rack into the unit. Close the doors and the unit will start automatically. Once the cycle is completed, open the

door (again watching for the dripping hot water) and remove the rack of clean ware. Replace with a rack of soiled ware and close

the doors. The process will then repeat itself.

OPERATIONAL INSPECTION: Based upon usage, the wash tank strainer may become clogged with soil and debris as the work-

day progresses. Operators should regularly inspect the wash tank strainer to ensure it has not become clogged. If the strainer

does, it will reduce the washing capability of the machine. Instruct operators to clean out the wash tank strainer at regular intervals

or as required by work load.

300X Series Technical Manual 7610-002-64-22

Issued: 07-26-2006 Revised: N/A

SECTION 2: INSTALLATION/OPERATION INSTRUCTIONS

OPERATION INSTRUCTIONS (CONTINUED)

15

SHUTDOWN AND CLEANING: At the end of the workday, close the doors. When the unit completes the cycle, turn the power

switch to the OFF position and open the doors. Manually remove the drain stopper from the tub and allow the tub to drain (NOTE:

the wash tank water will be hot so caution is advised). Once the wash tub is drained, remove the wash tank strainer and the pump

suction strainer. Remove soil and debris from the strainer and set to the side. Unscrew the wash and rinse arms from their mani-

folds. Remove the endcaps and flush the arms with water. Use a brush to clean out the inside of the arms. If the nozzles appear

to be clogged, use a toothpick to remove the obstruction. Wipe the inside of the unit out, removing all soil and scraps. Reassemble

the wash and rinse arms and replace them in the unit. The arms only need to be hand tight, do not use tools to tighten them down.

Reinstall the strainers and close the doors.

This equipment is not recommend for use with deionized water or other aggressive fluids. Use of deionized

water or other aggressive fluids will result in corrosion and failure of materials and components. Use of deion-

ized water or other aggressive fluids will void the manufacturer's warranty.

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Jackson 300X User manual

Jackson 300X User manual

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