Genie GCL-MT User manual

Brand: Genie

Model: GCL-MT

Category: Garage Door Opener

Type: User manual

NOT FOR RESIDENTIAL USE

Trolley Operator

02/2018111850.503517

This Manual Provides The Information Required To Install, Program,

Troubleshoot And Maintain A GCL-MT™ Operator.

Trolley (Drawbar) Operators can be assembled in the following congurations:

• Trolley(Drawbar)

Trolley Operators can be installed on the following types of doors:

• SectionalDoors(StandardLiftandLowHeadRoomTrack)

APPLICATIONS:

HP/Max Door Weight:

• 1/2HPOnly-620lbs.

Medium Duty Operator

GCL-MT

™

INDEX

SECTION 1:

 GeneralInformation&Instructions........................................................................................................................ 1.1

 SafetyInformation&Instructions.....................................................................................................................1.2-1.3

 CriticalInstallationInformation-General............................................................................................................ 1.4

 CriticalInstallationInformation-EntrapmentProtection.............................................................................. 1.5

SECTION 2: Operator Installation

 OperatorAssembly&Installation.....................................................................................................................2.1-2.9

 Clutch&BrakeAdjustment......................................................................................................................................2.10



SECTION 3: Operator Wiring

 WiringSafetyInformation.......................................................................................................................................... 3.1

 GeneralInternalWireDiagram................................................................................................................................. 3.2

 LineVoltage..................................................................................................................................................................... 3.3

 LowVoltage..................................................................................................................................................................... 3.4

 WallControls............................................................................................................................................................3.5-3.6

 AccessoryOverview...................................................................................................................................................... 3.7

 Interlocks,SectionalDoors......................................................................................................................................... 3.8

 Photocells............................................................................................................................................................... 3.9-3.10

 SensingEdge,Hardwire............................................................................................................................................3.11

 SensingEdge,Wireless..............................................................................................................................................3.12

 SensingEdge,HardwirewithExpansionBoard................................................................................................3.13

 OptionalRadioControls............................................................................................................................................3.14



SECTION 4: Operator Programming and Menus

 SafetyInformation......................................................................................................................................................... 4.1

 ControlPanel&Display............................................................................................................................................... 4.2

 ConstantContact........................................................................................................................................................... 4.3

 TravelLimits..................................................................................................................................................................... 4.4

 LimitOverrun.................................................................................................................................................................. 4.5

 MonitoredReversingDevices................................................................................................................................... 4.6

 MaxRunTimer(MRT)................................................................................................................................................... 4.7

 Mid-Stop........................................................................................................................................................................... 4.8

 Open&CloseModes.................................................................................................................................................... 4.9

 SPECIAL FEATURES:

 CycleCounter................................................................................................................................................................4.10

 GDOVersion&Firmware...........................................................................................................................................4.10

 GDOType........................................................................................................................................................................4.10

 TransmitterProgramming........................................................................................................................................4.11

SECTION 5: Troubleshooting

 TroubleshootingLED’s................................................................................................................................................. 5.1

 RunModeDetails.......................................................................................................................................................... 5.2

 RunCodeChart.............................................................................................................................................................. 5.3

 ErrorCodes................................................................................................................................................................5.4-5.7

SECTION 6: Service & Maintenance

 Service&MaintenanceSchedule............................................................................................................................ 6.1

 PartsBreakDowns..................................................................................................................................................6.2-6.5

 WARRANTY

Checkworkingconditionofdoorbeforeinstallingtheoperator.Doormustbefreefromstickingand

binding.Ifequipped,deactivateanydoorlockingdevice(s).Doorrepairsandadjustments,including

cablesandspringassembliesMUSTbemadebyatrainedservicerepresentativeusingpropertoolsand

instructions.

CAUTION

ATTENTION

Vériezl’étatdefonctionnementdelaporteavantd’installerl’opérateur.Laportedoitpouvoirbouger

librementetnepascoincer.Désactiveztouslesdispositifsdeverrouillagedelaporte(siéquipés).Les

réparationsetlesréglagesdeporte,plusparticulièrementpourlescâblesetlesressortsDOIVENTêtre

eectuésparuntechnicienqualiéquisesertd’outilsappropriésetquirespectelesinstructions.

DONOTapplylinevoltageuntilinstructedtodoso.

WARNING

AVERTISSEMENT

NEPASmettresoustensiontantquel’instructionn’estpasdonnéedelefaire.

Job Site Issues to Consider/Concerns

Thefollowinglistofitemsshouldbeconsideredpriortoselectinganoperatorforagivenjobsite.

1. Availablepowersupply.

2. Typeofdoor.

3. Potentialoperatormountingobstructions.Itemstoconsiderinclude,butarenotlimitedto:sideroom,

roomabovedoorshaft,roombelowdoorshaft,availablemountingsurfaceintegrity,powersupply

location,andconvenientchainhoistandreleasecablepositioning.

4. Sizeofdoorforappropriateoperatortorqueanddoortravelspeedselection.

5. Operatormountingenvironment.Itemstoconsiderincludeoperatorlocation,dampnessoflocation,

dustinessofthelocationandcorrosivenessofthelocation.

6. Dooractivationneeds/requirements.Examplesinclude3buttoncontrolstations,1buttoncontrol

stations,radiocontrols,pullcords,loopdetectors,photoelectriccontrols,keyswitches,etc.See

“EntrapmentProtection”sectiononpage1.5.

7. Interlockswitchesarerequiredundercertainconditionsfordoorswithpassdoorsanddoorlocks.

8. Accessoryequipment.Examplesincludereversingedgesand/orphotocellbeams,whicharerequiredfor

doorssettooperateasmomentarycontact,auxiliarycontrolrelays,warninglights,etc.See“Entrapment

Protection”section.

Section 1: General Information & Instructions

Sec-1.1

Sec-1.2

Section 1: Safety Information & Instructions

POTENTIAL HAZARD EFFECT PREVENTION

MOVING DOOR

WARNING

CouldresultinSerious

InjuryofDeath

DoNotoperateunlessthedoorwayisinsightandfreeofobstructions.

Keeppeopleclearofopeningwhiledoorismoving.

DoNotallowchildrentoplaywiththedooroperator.

DoNotchangeoperatorcontroltomomentarycontactunlessandexternal

reversingmeansisinstalled.

DoNotoperateadoorthatjambsoronethathasabrokenspring.

ELECTRICAL SHOCK

WARNING

CouldcauseSerious

InjuryorDeath

Turnoelectricalposerbeforeremovingoperatorcover.

Whenreplacingthecover,makesurewiresarenotpinchedornearmoving

parts.

Operatormustbeelectricallygrounded.

HIGH SPRING TENSION

WARNING

CouldcauseSerious

InjuryorDeath

DoNottrytoremove,repairoradjustspringsoranythingtowhichdoor

springpartsarefastened,suchaswoodblock,steelbracket,cableorany

otherstructureorlikeitem.

Repairsandadjustmentsmustbemadebytrainedservicerepresentative

usingpropertoolsandinstructions.

WARNING

OverheadDoorsarelarge,heavyobjectsthatmovewiththehelpofspringsunderhightensionandelectricmotors.

Sincemovingobjects,springsundertension,andelectricmotorscancauseinjury,yoursafetyandthesafetyof

othersdependonyoureadingtheinformationinthismanual.Ifyouhaveanyquestionsordonotunderstand

theinformationpresented,callyournearestservicerepresentative.ForthenumberofyourlocalGenieDealer,call

800-OK-GENIE,andfor Genie Factory Technical Advice, call 800-843-4084.

InthismanualthewordsDanger,Warning,andCautionareusedtostressimportantsafetyinformation.Theword:

DANGERindicatesanimminentlyhazardoussituationwhich,ifnotavoided,willresultindeathorserious

injury.

WARNINGindicatesapotentiallyhazardoussituationwhich,ifnotavoided,couldresultindeathorserious

injury.

CAUTIONindicatespotentiallyhazardoussituationwhich,ifnotavoided,mayresultininjuryorproperty

damage.

ThewordNOTE, is used to indicate important steps to be followed or important considerations.

1. Readmanualandwarningscarefully.

2. Keepthedooringoodworkingcondition.Periodicallylubricateallmovingpartsofdoor.

3. Ifdoorhasasensingedge,checkoperationsmonthly.Makeanynecessaryrepairstokeepitfunctional.

4. ATLEASTtwiceayear,manuallyoperatethedoorbydisconnectingitfromtheoperator.TheDoorshouldopenandclose

freely.Ifitdoesnot,thedoormustbetakenoutofserviceandatrainedservicerepresentativemustcorrectthecondition

causingthemalfunction.

5. TheOperatorMotorisprotectedagainstoverheatingbyaninternalthermalprotector.Ifthemotorprotectoristripped,

atrainedservicetechnicalmaybeneededtocorrecttheconditionwhichcausedtheoverheating.Whenthemotorhas

cooled,thermalprotectorwillautomaticallyresetandnormaloperationcanberesumed.

6. Incaseofpowerfailure,thedoorcanbeoperatedmanuallybypullingthereleasecabletodisconnecttheoperatordrive

system.

7. Keepinstructionsinaprominentlocationnearthepushbutton.

IMPORTANT

READ PRIOR TO ANY DOOR OPERATION

Sec-1.3

DANGER POTENTIEL EFFET PRÉVENTION

PORTE EN MOUVEMENT

AVERTISSEMENT

Pourraitentraînerdes

blessuresgravesvoirela

mort

Utiliseruniquementsilaporteestenvueetlibredetoutobstacle.Ne

laisserpersonnesetenirdansl’ouverturedelaportependantqu’elleesten

mouvement.

Nepaspermettreauxenfantsdejoueravecl’opérateurdelaporte.

Nepasmodierlacommandedel’opérateuràcontactmomentanéàmoins

qu’unmoyend’inversionexternesoitinstallé.

Nepasfairefonctionneruneportequibloqueoudontleressortestcassé.

CHOC ÉLECTRIQUE

AVERTISSEMENT

Pourraitentraînerdes

blessuresgravesvoirela

mort

Couperlecourantavantd’enleverlecouvercledel’opérateur.

Lorsquelecouvercledoitêtreremplacé,s’assurerqueleslsnesontni

coincésniprèsdespiècesmobiles.

L’opérateurdoitêtrecorrectementmisàlaterre.

TENSION ÉLEVÉE RESSORT

AVERTISSEMENT

Pourraitentraînerdes

blessuresgravesvoirela

mort

Nepasessayerd’enlever,réparerniajusterlesressortsoutouteautre

pièceàlaquelleleressortdelaporteestattaché,ycomprisblocsdebois,

supportsenacier,câblesouautresarticlessemblables.

Lesréparationsetlesréglagesdoiventêtreeectuéspartechnicienqualié

quisesertd’outilsappropriésetquirespectelesinstructions.

Lesportesbasculantessontdegrosobjetslourdsquifonctionnentàl’aidederessortssoumisàunehaute

tensionetdemoteursélectriques.Danslamesureoùlesobjetsenmouvement,lesressortssoustensionetles

moteursélectriquespeuvententraînerdesblessures,votresécuritéetcelledesautresexigentquevouspreniez

connaissancedesinformationsstipuléesdanscemanuel.Sivousavezdesquestionsousivousnecomprenezpas

lesinformationsci-incluses,veuillezcontacterlereprésentantdeserviceleplusprès.Pourobtenirlenumérodu

revendeurGenielocal,appelezle+1(800)OK-GENIE,etpourobtenir des conseils techniques de l’usine Genie,

appelez le +1 (800) -843-4084.

Danscemanuel,lesmotsDanger,Avertissement,etAttentionsontutiliséspourfaireressortird’importantes

informationsrelativesàlasécurité.Lemot:

DANGERsignaleunesituationdangereuseimminentequisiellen’estpasévitée,risqued’entraînerdesblessures

graves,voiremortelles.

AVERTISSEMENTsignaleunesituationpotentiellementdangereusequi,siellen’estpasévitée,risqued’entraîner

lamortoudesblessuresgraves.

ATTENTIONsignaleunesituationpotentiellementdangereusequi,siellen’estpasévitée,risqued’entraînerdes

blessuresoudesdommagesmatériels.

LetermeREMARQUEestutilisépoursignalerlesétapesimportantesàsuivreoud’importantsélémentsàprendreen

considération.

AVERTISSEMENT

Section 1: Safety Information & Instructions

Sec-1.4

Section 1: Critical Installation Information

1. READANDFOLLOWALLINSTALLATIONINSTRUCTIONS.

2. Installonlyonaproperlyoperatingandbalanceddoor.Adoorthatisoperatingimproperlycouldcause

severeinjury.Havequaliedservicepersonnelmakerepairstocables,springassembliesandotherhardware

beforeinstallingtheoperator.

3. Removeallpullropesandremove,ormakeinoperative,alllocks(unlessmechanicallyand/orelectronically

interlockedtothepowerunit)thatareconnectedtothedoorbeforeinstallingtheoperator.

4. Installthedooroperatoratleast8ft.(2.44m)ormoreabovetheoorifoperatorhasexposedmovingparts.

Iftheoperatormustbeinstalledlessthan8ft.(2.44m)abovetheoor,thenexposedmovingpartsmustbe

protectedbycoversorguarding,providedbytheoperatormanufacturer.

5. Donotconnectthedooroperatortothepowersourceuntilinstructedtodoso.

6. Locatethecontrolstation:(a)withinsightofthedoor,(b)aminimumof5feetabovetheoorsothatsmall

childrencannotreachit,and(c)awayfromallmovingpartsofthedoor.

7. InstalltheEntrapmentWarningPlacardnexttothecontrolstationandinaprominentlocation.

8. Forproductshavingamanualrelease,instructtheenduserontheoperationofthemanualrelease.

IMPORTANT INSTALLATION INSTRUCTIONS

WARNING

To reduce the risk of severe injury or death:

1. LIREETRESPECTERTOUTESLESINSTRUCTIONSD’INSTALLATION.

2. Installezuniquementsuruneportefonctionnantcorrectementetbienéquilibrée.Uneportequifonctionne

malpeutprovoquerdesblessuresgraves.Demandezàuntechnicienqualiéd’eectuerlesréparationsdes

câbles,desressortsetdetouteautrequincaillerieavantdeprocéderàl’installationdel’opérateur.

3. Retireztouteslescordesdetractionainsiquetouslesverrousourendez-lesinopérants(àmoinsqu’ilsne

soientmécaniquementet/ouélectroniquementinterverrouillésàl’unitémotrices)quisontconnectésàla

porteavantdeprocéderàl’installationdel’opérateur.

4. Installezl’opérateurdeporteàunedistancede2,44m(8pi)ouplusau-dessusdusolsidespiècesen

mouvementdel’opérateursontexposées.Sil’opérateurdoitêtreinstalléàunedistancedemoinsde2,44

m(8pi)au-dessusdusol,lespiècesenmouvementexposéesdoiventêtreprotégéespardescouverclesou

systèmesdeprotectionfournisparlefabricantdel’opérateur.

5. Nepasraccorderl’opérateurdelaporteàlasourced’alimentationavantquel’instructionnesoitdonnéede

lefaire.

6. Installezlastationdecommande:(a)envuedelaporte,(b)à1,5mminimumau-dessusdusolpourqueles

jeunesenfantsnepuissentpasl’atteindre,et(c)àl’écartdetouteslespiècesmobilesdelaporte.

7. Installezleposterd’avertissementdepincementàcôtédelastationdecommandeàunendroitbienenvue.

8. Pourlesproduitsayantundéclenchementmanuel,indiquezàl’utilisateurcommentdéclencher

manuellement.

IMPORTANT INSTRUCTIONS D’INSTALLATION

AVERTISSEMENT

Pour réduire les risques de blessures graves ou de mort:

Sec-1.5

Section 1: Critical Installation Information

ENTRAPMENT PROTECTION:

Theinstallationofamonitoredfailsafeexternalreversingdeviceisrequiredonallmomentarycontact

electronicallyoperatedcommercialdoors.Ifsuchareversingdeviceisnotinstalled,theoperatorwill

reverttoaconstantcontactcontrolswitchforoperation(Closingonly).

TheReversingDevicescurrentlyULApprovedare:

• MillerEdge®MEandMTseriesmonitorededgesensorsusedincombinationwithTimer-CloseModule(TCM)expansionboard.P/N

OPABTCGX.

• MillerEdge®MEandMTseriesmonitorededgesensorsusedincombinationwithMillerEdgeInterfaceModuleOPAKMEIGX.S.

(DirectconnectthroughSTBinputs.)

• MillerEdge®Wireless(MEL)monitorededgesensorOPAKMMWE2.S.(DirectconnectthroughSTBinputs.)

• ASOSentirGFSeriesMonitoredSensingEdgesusedincombinationwithEdgeExpansionModule(ESM)expansionboard.P/NOPABESX.S

• ResidentialSafe-T-Beam®MonitoredPhotocells-P/N37220R(GSTB-BX)and38176R.S(includesextensionbrackets).

• SeriesIICommercialSafe-T-Beam®MonitoredPhotocells-P/NOPAKPE2.SandOPAKPEN4GX.S(NEMA4).

• MonitoredRetro-ReectivePhotoeye-P/NOPGAKRPEN4X.S

• MonitoredMillerEdgeLightCurtain-P/NOPAKMLC3.S&OPAKMLC6.S

MonitoredSensingEdgesareavailableinanydoorwidth.

NOTE: DO NOT use take up reels in conjunction with the Monitored Sensing Edge system. Use Coil Cords Only.

IMPORTANT INSTALLATION INFORMATION

Sec-2.1

Section 2: Operator Installation

TheDrawbarOperatorconsistsofthe:

A. PowerUnit

B. DrawbarTrack

C. ChainGuides

D. DrawbarArm

E. FrontSpreader

F. FrontIdlerPulley

G. DriveChain

H. DriveSprocket

I. DrawbarTrackSpacer

TheDrawbartracklength,chainlengthandquantityofchainguideswillvarybydoorheights.Fig.1.

1. TheDrawbarTrackSpacersareattachedtothePowerUnitatthefactory.Fig.1.

• AttachTracktoPowerUnitattheSpacersusingeight(8)1/4”-20x1-1/2”trackboltsand1/4”-20keps

nuts(provided).Fig.2.

• ThecurvedpartoftheTrackMUSTbetowardtheelectricalpanel.

Fig. 1

Fig. 2

NOTE: Drawbar tracks must be thirty (30) inches longer than the door’s height. Tracks are pre-punched at the

door plant for the chain guide assemblies

Sec-2.2

Section 2: Operator Installation

2. InsertthecarriageintothetracksasshowninFig.3.

3. Attachthefrontspreaderbrackettothefrontoftheoperatortrackswithtwo(2)trackboltsandtwo(2)

lock-nuts(checkholealignmentbeforeinstalling).

4. Positiontheidlerpulleyinsidethetrackandinsertthe3/8”x4-1/2”clevispin.Securetheclevispinusing

thehitchpin.Fig.4.

NOTE: Track bolts MUST be installed from inside the track.

Fig. 3

Carriage

Track

Fig. 4

Clevis Pin

Spreader Bracket

Lock-Nut

Track

Bolts

Hitch Pin

Exploded View Assembled View

Sec-2.3

Section 2: Operator Installation

SLOTS ARE PROVIDED

TO ATTACH BRACKET

USING TRACK BOLT

WITH LOCK NUT

(BOTH SIDES)

ALTERNATELY: A 9/32 HOLE

CAN BE DRILLED IN

THE TRACK. THE HOLES

WILL NEED TO BE

DEBURRED BEFORE

INSERTING TRACK BOLTS

PLASTIC SLIDE

GUIDE

CHAIN GUIDE

BRACKET

TRACK

5. Attachthechainguideassembliestothedrawbartracksusingtrackboltsandlock-nuts.Fig.5.

NOTE: Space chain guides evenly between operator and header. Doors 12 foot tall and under will use 2 chain

guides. Doors over 12 feet will require 3 chain guides.

NOTE: Verify that track bolts are properly seated in track. Failure to seat bolts can cause carriage to bind in door

track.

Fig. 5

Sec-2.4

Section 2: Operator Installation

6. Uncoilthedrawbarchainandinstallbyroutingthechainoverthechainguidesandaroundthedrive

sprocketontheoutputshaftasshowninFig.6.

7. Passthechainthroughtherectangularslotinthecarriageandinsertthechainpinthroughtheendlink

ofthechain.DETAILA.

8. Passtheotherendofthechainbetweenthefrontspreaderbracketandtheidlerpulley.Makecertainthe

chainisnottwisted.

9. Movechaintowardthecarriage.

10.Attachtheeyebolttothechainusingthe#41masterchainlink.

11.Attachthechaintothecarriage.

12.Inserttheeyeboltthroughtheholeinthecarriage.

13.Placethespringandatwasherovertheeye-bolt.

14.Threadasinglenutontotheeye-boltasshowninFig6.

15.TightenChainwithnomorethan2”ofsagandaddsecondlock-nut.DetailB,Fig6.

Checktoensurethefollowing:

• Thechainisproperlyengagingtheoutputsprocket.

• Thechainpinisproperlyseatedintheindentationsonthefrontofthecarriage.

• Thechainisproperlyseatedontheriboftheidlerpulley.

• Thechainisnottwisted.

CHAIN PIN

EYEBOLT

MASTER LINK

CARRIAGE

CHAIN

SPRING

WASHER

& SHAFT

LOCK

NUT

TROLLEY

SPROCKET

DETAIL B

Fig. 6

Detail A

Notch

Chain

Sec-2.5

Section 2: Drawbar Installation

Checkworkingconditionofdoorbeforeinstallingtheoperator.Doormustbefreefromstickingand

binding.Ifequipped,deactivateanydoorlockingdevice(s).Doorrepairsandadjustments,including

cablesandspringassembliesMUSTbemadebyatrainedservicerepresentativeusingpropertoolsand

instructions.

Ifthedoorlockistoremainfunctional,aninterlockswitchMUSTbeinstalledwhichwillprevent

operationofthedoorwheneverthedoorlockisengaged.RefertotheWiringInstructionsofthismanual

forproperconnectionoftheinterlockswitch.

CAUTION

ATTENTION

Vériezl’étatdefonctionnementdelaporteavantd’installerl’opérateur.Laportedoitpouvoirbouger

librementetnepascoincer.Désactiveztouslesdispositifsdeverrouillagedelaporte(siéquipés).Les

réparationsetlesréglagesdeporte,plusparticulièrementpourlescâblesetlesressortsDOIVENTêtre

eectuésparuntechnicienqualiéquisesertd’outilsappropriésetquirespectelesinstructions.

Sileverrouillagedelaportedoitresterfonctionnel,uncommutateurdeverrouillageDOITêtreinstallé

pourempêcherlefonctionnementdelaportechaquefoisqueleverrouillagedelaporteestengagé.

Reportezvousauxinstructionsdecâblagedecemanuelpourétabliruneconnexioncorrectede

l’interrupteurdeverrouillage.

Repairsandadjustments,includingparticularlytocablesandspringassembliesunderhightension,must

bemadebyatrainedservicerepresentativeusingpropertoolsandinstructions.

WARNING

AVERTISSEMENT

Lesréparationsetlesréglages,plusparticulièrementauxcâblesetensemblesderessortsoustension

élevéedoiventêtreeectuésparunprofessionnelquisesertd’outilsappropriésetquirespecteles

instructions.

Sec-2.6

Section 2: Drawbar Installation

1. Measurethewidthofthedoortodeterminethecenter.MakeaverticallineasshowninFig.7.(Ifthe

verticallineisnotinlinewithadoorstile,ameansofattachingthespringboxtothedoormustbe

provided.Thiscanbeaccomplishedbyspanningthecenterofthedoor’stopsection(betweenthetop

andbottomrail)withasuitablematerialsuchaswoodorsteel.

NOTE: On torsion spring doors with an uneven number of panels, the operator may be attached to the stile

nearest to the center.

2. Prepareforattachingdrawbartoheader.Ifsuitablewoodworkisnotalreadyinplace,securelyaxa2”x

6”blockofwoodasshowninFig.7.

3. Centertheblockontheheader.

4. Markthecenterverticallineonthisblock.

5. Usealevel,asshowninFig.8(pg4.7)tondthehighestpointoftravelforthedoor.

6. Markahorizontallineacrosstheverticallineyoumadeontheheaderat2-1/2”abovethehighestpoint

ofdoortravel.

VERTICAL LINE

(SEE STEP 1)

HEADER

2” X 6” (SEE STEP 2)

HORIZONTAL LINE

(SEE STEP 6)

CENTERLINE

OF DOOR

Fig. 7

Sec-2.7

Section 2: Drawbar Installation

1. Raisetheoperatorintoapositionapproximately4”abovethehorizontaldoortracks.

2. Temporarilysuspendtheoperatorfromtheceilingsuperstructurewithropeorbysomeothersafeand

suitablemeans.

3. Positionthebottomedgeofthefrontspreaderbracketonthehorizontalmarkontheheader.Fig.8.

2” X 6”

HEADER

MAKE MARK 2-1/2”

ABOVE HIGH ARC OF

DOOR FOR HORIZONTAL

LINE

LEVEL

HIGH ARC

OF DOOR

Fig. 8

Sec-2.8

Section 2: Drawbar Installation

4. Centerspreaderbracketontheverticalline.Usetwo(2)1/4”x1-3/4”lagboltstoattachthebrackettothe

header.Fig.9.

5. Raisethedoorandpositiontheoperatorsothatthedrawbartracksarelevelandtheoperatorchainisin

linewiththecenterofthedoor(orthestilewherethedoorbracketwillbeattached).Fig.9.

6. Securetheoperatorinthispositionbyinstallingsteelangles(notfurnished)betweentheceiling

superstructureandtheoperatorpowerunit.Fig.10.

STEEL

ANGLES

(NOT INCLUDED)

STEEL ANGLES

(NOT INCLUDED)

DRILL HOLE IN ANGLE

AND MOUNT USING

REAR SUPPORT

CARRIAGE BOLT

1/4”X 1-3/4” LAG BOLTS

ROPE OR CABLE

Fig. 9

Fig. 10

Sec-2.9

Section 2: Drawbar Installation

1. Pulldownonthedrawbararmlockingsleeveandattachtocarriage.

2. PositionthedoorbracketonthedoorasshowninFig.11,withmountingholesonthedoorcenterline.

(Evenwithorabovetopdoorroller).

3. Fastenthedoorbrackettothedoorusingtwo1/4”-20X2-1/4”carriageboltsandnutsforwood

doors.Use1/4”-20selftappingsheetmetalscrewsformetaldoors.Orasrecommendedbythedoor

manufacturer.

4. Usetwo(2)3/8”-16X7/8”boltsandnutstoattachthedoorcurveddoorarmtothestraightdrawbar

arm.

NOTE: Use the set of holes that align the drawbar in a near vertical position for operators without a brake. Set

arms at a 20-30 degree rearward angle for operators with a brake.

Forunitswithoutabrake,setarmsascloseto0degreesaspossible.Fig.12.

NOTE: If the door strut interferes with the mounting of the door bracket, position the door bracket below the strut.

DO NOT, in any way, cut or modify the strut.

DOOR

BRACKET

ATTACH TO DOOR WITH

1/4”-20 X 2-1/4”

CARRIAGE BOLTS

W/ NUTS

(OR AS RECOMMENDED

BY DOOR

MANUFACTURER)

DOOR CENTER LINE

TOP DOOR ROLLER

FRONT SPREADER

BRACKET

TRACK

CARRIAGE

STRUT

DRAWBAR ARM (STRAIGHT)

RELEASE CORD

3/8”-16 X 7/8” HEX HEAD BOLTS

WITH 3/8”-16 FLANGE NUTS

DRAWBAR ARM (CURVED)

DOOR BRACKET

1-5/8” (REF.)

CLEVIS / COTTER

0 -w/o Brake

20-30 -with Brake

Fig. 11

Fig. 12

Sec-2.10

Section 2: Drawbar Installation

Clutch Adjustment:

TheMXOperatorshaveanadjustablefrictionclutchwhichrequiresadjustmentduringinstallation.

NOTE: The clutch is intended to provide protection for the door,

the operator and associated equipment. It is not intended for

entrapment protection. MX Operators have a motor reversing

feature that is integrated with the clutch assembly. If an

obstruction is placed in the pathway of the door during operation

the MX motor will stop and reverse when the clutch begins to slip.

Therefore, the adjustment of the clutch should be such that the

door and operator function in this manner.

To Adjust the Clutch:

1. Decreasethetensionontheclutchuntiltheoperatorwill

notliftthedoor.Turntheadjustingcastlenutcounter-

clockwisetodecreaseclutchtensionandclockwiseto

increaseclutchtension.

2. Aftercompletingstep1,begintoincreasetensionon

theclutchuntiltheoperatoriscapableofliftingthedoor

throughthecompletecyclewithoutclutchslippage.

3. Testthereversingfeatureoftheoperatorbyplacinganobstructionunderthedoorduringaclosecycle

Thedoorshouldreverseontheobstructionandreturntotheopenposition.Ifthedoordoesnotclose

butcomesdownpartwayandreverseswithoutanyobstructionsinitspath,thenincreasetheclutch

tensionuntilthedoorwillclosefully.

4. Finally,insertthecotterpinthroughthecastlenutandshaftandbendtheouterlegofthecotterpin.

NOTE: Periodically check the system for proper clutch action. If clutch starts to slip after working properly for

some time, check manual operation of door BEFORE adjusting clutch. The door may not be operating freely or

the counterbalance spring may need adjusting. Repairs and adjustments must be performed by a trained service

representative using proper tools and instructions.

To Adjust the Brake:

1. LoosentheAdjustmentBracketLockNut/Bolt.

2. SlidetheAdjustmentBracketasneededtoreachthe

desiredspringtension.Whenproperlyadjusted,the

pivotarmshouldmovewithverylittleeort.

3. Re-tightentheAdjustmentBracketLockNut/Bolt.

CLUTCH PAD

CLUTCH PLATE

CLUTCH PULLEY

WASHER

COTTER PIN

ADJUSTING NUT

SPRING

LOCK NUT & BOLT for

BRAKE ADJUSTMENT

Fig. 13

Fig. 14

Sec-3.1

Section 3: Wiring

WARNING

• DONOTapplypowertooperatoruntilinstructedtodoso.

• Itisstronglyrecommended,andmayberequiredbylawinsomeareas,thatlinevoltagewiringbeperformed

byaqualiedelectrician.

• Besurethatelectricalpowerhasbeendisconnectedfromtheinputpowerwiresbeingconnectedtothe

operatorpriortohandlingthesewires.Anappropriatelock-out/tag-outprocedureisrecommended.

• Linevoltagewiringmustmeetalllocalbuildingcodes.

• Makesureoperatorvoltage,phaseandfrequencynameplateratingsareidenticaltothejobsitelinevoltage

ratings.

• Inputpowerwiringmustbeproperlysizedfortheoperatorsamperageratinglocatedonthenameplate.

• Toreducetheriskofelectricshock,makesurethechassisofthisunitisproperlygrounded.

• NEPASmettresoustensiontantquel’instructionn’estpasdonnéedelefaire.

• Ilestfortementrecommandévoiremêmeexigéparlaloidanscertainesrégions,decontacterunélectricien

qualiépourl’acheminementdulélectrique.

• Assurez-vousquel’alimentationélectriqueaétédéconnectéedescâblesd’alimentationd’entréeconnectés

àl’opérateuravantdemanipulercescâbles.Uneprocéduredeverrouillage/étiquetageappropriéeest

recommandée.

• Lecâblageausecteurdoitsatisfaireàtouslescodesdeconstructionlocaux.

• Assurez-vousquelesvaleursnominalesdelaplaquesignalétiquepourtension,phaseetfréquencede

l’opérateurcorrespondentàcellesdestensionsdel’alimentationsursite.

• Lacapacitéd’entréedoitcorrespondreàlavaleurnominaledel’ampéragedesopérateursindiquéesurla

plaquesignalétique.

• Pourréduirelerisquedechocélectrique,assurez-vousquelechâssisdel’unitéestcorrectementmisàlaterre.

AVERTISSEMENT

Installationofallwiringandconnections,includingPowerLimitedClass1andClass2circuits,shallbeperformedin

accordancewith,butnotlimitedto,thelatestNFPA,UL,andN.E.C.standardsandcodes.

Inaddition,allinstallationssubjecttoCanadianstandardsshallbeperformedinaccordancewiththeCanadian

ElectricalCode,Part1,withrespecttowiringmaterialtype,wiringgaugerelatedtopowercapacityrequirements,

circuitlengthandwiringmethods.

NOTE

Sec-3.2

OPEN CLOSE

N-O

SAFETY

N-O

SAFETY

ODC

STB

ODC

STB

EXT

INTLK

EXT

INTLK

OPEN

STOP

1-BTN

STATION

KEY

SWITCH

STATION

CARD

READER

O/C

PULL

SWITCH

RELAY

GND

NOM

+ 24VDC

N/O

3-BUTTON

STATION

MONITORED SENSING EDGEINTERFACE MODULE

(OPAKMEIX.S)

RADIO

REMOVE JUMPER

WHEN INSTALLING

EXTERNAL INTERLOCK

CONTROL SIGNAL TERMINAL STRIP

MULTIPLE 3-BUTTON

STATION INSTALLATIONS

REQUIRE THE STOP

BUTTON TO BE WIRED

IN SERIES

REMOVE JUMPER

IF STOP BUTTON

IS USED

EXT

RADIO

CONNECTOR

PIGTAIL

LINE IN

POWER CONNECTIONS

L1/ L1

N/ L2

GND

120V

208/230V

LINE

(HOT)

NEUTRAL

LINE 1

LINE 2

SINGLE

PHASE

STOP GND 1-BTN

Blue

Orange

Yellow

Special Application

External Radio Terminal

0-40 VDC

250mA. Max Current

Power-Limited Class 2 Supply 0-40VDC

Non-Monitored

Sensing Device

STB

-or-

External Radio connections

are Non-Power-Limited.

All connections are to be

made within 20ft. (6.1M),

enclosed in conduit and in

the same room.

GENERAL INTERNAL WIRE DIAGRAM

Section 3: Wiring

Sec-3.3

1) RemoveLINEVOLTAGEINPUTPLUGandinstallproperttingsand1/2”conduit.

2) RouteproperLINEVOLTAGEwiresintooperator.

3) LocateLINEINPUTterminalsoncircuitboard.Usingcorrectconnectors,attachwirestoLINEINPUTS,and

GROUNDterminal.

• Keeplowvoltageandlinevoltagewiresseparate.

• Routealllinevoltagewiresasshown.

• Plugallunusedconduitholes.

Line Voltage Wiring

Section 3: Wiring

.1"- &'.5"

5,.1 !-/ <B$,-

000-C.0

5)8",9

000-C.0

5)8",9

./&

5,$

./&

5,$

00"2,

+-, '(

00"2,

+-, '(

HIGH VOLTAGE

INPUT PLUGS

LINE INPUT

TERMINALS

LINE

GROUND

ROUTE LINE VOLTAGE

WIRING IN SHADED

AREA AS SHOWN

L1/ L1

N/ L2

GND

LINE IN

POWER CONNECTIONS

120V

240V

LINE

(HOT)

NEUTRAL

LINE 1

LINE 2

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Genie GCL-MT User manual

Brand: Genie

Model: GCL-MT

Category: Garage Door Opener

Type: User manual

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Genie GCL-MT User manual

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