1 CONTENTS
SECTION .............................................................................................. PAGESECTION............................................................................................... PAGE
INTRODUCTION
IMPORTANT ................................................................................................... 1
PRODUCT IDENTIFICATION .......................................................................... 2
GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ....................... 4
DURING SERVICE LIFE ................................................................................. 4
END OF SERVICE LIFE................................................................................... 4
SAFETY
HOW TO OPERATE SAFELY .......................................................................... 7
SAFE OPERATION .......................................................................................... 7
PREPARATION ............................................................................................... 7
OPERATION..................................................................................................... 8
ROPS ........................................................................................................... 9
SAFE HANDLING OF FUELS .......................................................................... 9
MAINTENANCE AND STORAGE .................................................................... 9
LOADING ONTO A TRAILER ......................................................................... 10
IMPORTANT SAFETY NOTES ....................................................................... 11
DECALS
SAFETY DECALS ........................................................................................... 14
INSTRUCTION DECALS................................................................................. 16
CONTROLS
OPERATOR WORKSTATION......................................................................... 18
CONTROL PANEL ......................................................................................... 19
STARTER KEY SWITCH................................................................................. 20
THROTTLE CONTROL ROTARY .................................................................. 20
PARK BRAKE.................................................................................................. 20
HAZARD WARNING SWITCH (OPTIONAL) .................................................. 20
CUTTER SWITCH (PTO) ............................................................................... 21
4WD IN REVERSE SWITCH .......................................................................... 21
LIGHT SWITCH (OPTIONAL) ........................................................................ 21
ROTATING BEACON (OPTIONAL) ............................................................... 21
CRUISE CONTROL SWITCH ......................................................................... 22
TRANSPORT LOCK SWITCH......................................................................... 22
DPF SWITCH ................................................................................................. 22
AUXILARY HYDRAULIC SERVICES KIT ....................................................... 22
VISUAL DISPLAY............................................................................................ 23
STARTUP SCREEN........................................................................................ 23
WARNING / SERVICE SCREEN .................................................................... 23
HOME SCREEN .............................................................................................. 24
ENGINE START ............................................................................................. 24
THE ENGINE WILL NOT START.................................................................... 24
MAIN MENU ................................................................................................... 25
CLOCK & DATE ADJUST ............................................................................... 25
SERVICE MENU ............................................................................................. 25
FAULT LOG..................................................................................................... 25
TIME UNTIL SERVICE ................................................................................... 26
VEHICLE DIAGNOSTICS ............................................................................... 26
I/O DIAGNOSTICS .......................................................................................... 27
SETTINGS ...................................................................................................... 27
MEASUREMENT UNITS ................................................................................ 27
VEHICLE MODES .......................................................................................... 34
CRUISE CONTROL......................................................................................... 34
PIN .......................................................................................................... 35
ADAPTICUT™................................................................................................. 35
VEHICLE SPEED ........................................................................................... 36
DISPLAY INCLINES........................................................................................ 36
AUTO IDLE ..................................................................................................... 36
CROSS CUT ................................................................................................... 37
INCLINOMETER ............................................................................................. 37
SET DEFAULT PARAMETERS....................................................................... 37
CHANGE PIN ................................................................................................. 38
BRIGHTNESS ................................................................................................. 38
LANGUAGE MENU ........................................................................................ 38
WARNING SCREENS ..................................................................................... 39
SLOPE ANGLE DISPLAY ............................................................................... 39
WARNING SLOPE ANGLE – INHIBIT CUT ................................................... 40
WARNING SLOPE ANGLE – STOP CUT ...................................................... 40
WARNING OIL PRESSURE FAULT .............................................................. 40
WARNING ENGINE OVERHEAT ................................................................... 41
WARNING ENGINE FAULT ........................................................................... 41
WARNING BATTERY FAULT ........................................................................ 41
WARNING LOW HYDRAULIC OIL ................................................................. 42
WARNING CHARGE FILTER BLOCKED ...................................................... 42
WARNING SERVICE REQUIRED .................................................................. 42
EMISSION FAULT – DELTA-P SENSOR ....................................................... 42
EMISSION FAULT – EGR NOX CONTROL ................................................... 43
EMISSION FAULT – MAF SENSOR .............................................................. 43
EMISSION FAULT – DPF SENSOR ............................................................... 43
CLEAN DPF ASH ............................................................................................ 43
ECU COMMUNICATION FAULT.................................................................... 44
MCU / DISPLAY COMMUNICATION FAULT................................................. 44
LIFT/LOWER SWITCH’S ................................................................................ 45
INDICATOR LAMPS........................................................................................ 45
WEIGHT TRANSFER ..................................................................................... 45
TRACTION PEDAL.......................................................................................... 46
DRIVING ......................................................................................................... 46
MOWING ......................................................................................................... 46
STEERING TILT CONTROL ........................................................................... 47
HORN .......................................................................................................... 47
POWER OUTLET............................................................................................ 47
PARK BRAKE RELEASE VALVE ................................................................... 48
FREE WHEEL ................................................................................................ 48
LIGHTING KIT (OPTIONAL) .......................................................................... 49
SEAT RIGHT HAND ARM REST & POD ....................................................... 49
CABIN CONTROLS......................................................................................... 50
OPERATION
DAILY INSPECTION ...................................................................................... 51
OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM .................. 52
PROCEDURE FOR OPERATION................................................................... 53
FITTING CUTTER DECKS TO THE MACHINE ............................................. 54
OPERATION OF THE MACHINE ................................................................... 57
HOW TO START THE ENGINE ..................................................................... 57
HOW TO DRIVE.............................................................................................. 57
HOW TO MOW ............................................................................................... 58
TO STOP THE ENGINE.................................................................................. 58
TO REMOVE A BLOCKAGE FROM CUTTING UNITS .................................. 58
TRANSPORTING ON A TRAILER ................................................................. 59
SLINGING AND JACKING THE MACHINE .................................................... 59
MOWING ON SLOPES .................................................................................. 60
HOW TO CALCULATE A SLOPE ................................................................... 61
ADJUSTMENTS
GENERAL PRECAUTIONS ............................................................................ 64
ENGINE FAN BELT ........................................................................................ 64
WEIGHT TRANSFER ADJUSTMENT ............................................................ 65
STEERING SHAFT ADJUSTMENT ............................................................... 65
AXLE STOP ADJUSTMENT ........................................................................... 65
HEIGHT OF CUT ADJUSTMENT (FRONT DECK) ........................................ 66
HEIGHT OF CUT ADJUSTMENT (WING CUTTER DECKS .......................... 67
GENERAL INSTRUCTIONS FOR GRAMMER SEATS .................................. 68
AIR SUSPENSION SEAT (GRAMMER MSG95 -721) ................................... 69
MAINTENANCE
MAINTENANCE AND LUBRICATION CHARTS............................................. 72
MACHINE SERVICE INTERVAL CHART ...................................................... 72
FLUID REQUIREMENTS ............................................................................... 72
ENGINE SERVICE INTERVAL CHART .......................................................... 74
GENERAL PRECAUTIONS ............................................................................ 75
ENGINE ......................................................................................................... 76
ENGINE LUBRICATION.................................................................................. 77
ENGINE COOLANT ....................................................................................... 78
HYDRAULIC SYSTEM .................................................................................... 80
HYDRAULIC FILTER ...................................................................................... 81
HYDRAULIC TEST PORTS ............................................................................ 82
FUEL .......................................................................................................... 83
FUEL SYSTEM ............................................................................................... 84
AIR CLEANER ................................................................................................ 85
BATTERY ........................................................................................................ 86
CHARGE THE BATTERY ............................................................................... 87
ENGINE EXHAUST ........................................................................................ 87
DIESEL PARTICULATE FILTER .................................................................... 88
HYDRAULIC HOSES ..................................................................................... 89
WHEEL ALIGNMENT PROCEDURE ............................................................ 90
STEERING ROD AND STEERING LINK CHECK.......................................... 91
TYRES .......................................................................................................... 92
WHEEL MOUNTING PROCEDURE .............................................................. 92
BLADE CHANGE .......................................................................................... 93
INSPECTING BLADES ................................................................................. 94
SHARPENING BLADES ................................................................................ 94
FOLDING ROPS ........................................................................................... 95
CARE AND CLEANING.................................................................................. 96
MOWER STORAGE....................................................................................... 97
LUBRICATION OF CUTTING UNIT ............................................................... 98
PROBLEM SOLVING
ENGINE PROBLEM DIAGNOSTICS ............................................................. 100
QUALITY OF CUT PROBLEM SOLVING ...................................................... 102
ELECTRICAL
FUSE AND RELAY/COMPONENT IDENTIFICATION................................... 110
SPECIFICATION
ENGINE SPECIFICATION ............................................................................ 113
DIMENSIONS & WEIGHTS ........................................................................... 114
MACHINE SPECIFICATION .......................................................................... 116
VIBRATION ................................................................................................... 117
NOISE ......................................................................................................... 118
SLOPES ........................................................................................................ 118
CUTTING PERFORMANCE........................................................................... 118
CUTTER DECK SPECIFICATION ................................................................. 119
RECOMMENDED LUBRICANTS .................................................................. 119
ACCESSORIES ............................................................................................. 120
THIRD PARTY ACCESSORIES .................................................................... 120
AFTERSALES
GUARANTEE ................................................................................................ 121
WARRANTY .................................................................................................. 121
SERVICE ....................................................................................................... 121