Wallenstein DK7300E Generator Starting Parts Manual

Brand: Wallenstein

Model: DK7300E Generator Starting

Type: Parts Manual

Wallenstein DK7300E Generator Starting: a powerful, reliable source for your backup power needs. This top-of-the-line generator boasts a rugged frame and engine/alternator assembly, ensuring durability and performance. The electrical panel features thermal breakers, receptacles, and a rocker switch for safe and easy operation. Multiple accessories are available like fuel tanks, battery trays, and hold-down straps. The DK7300E stands ready to provide power for your home, RV, or job site. Its user-friendly design and dependable performance make it an excellent choice for various applications.

WALLENSTEIN by EMB Mfg.

Rev B1 181116

DK7300E RevB1 Parts Manual.160616

EMB Manufacturing Inc.

4144 Boomer Line · St. Clements, On · N0B 2M0 · Canada

Ph: (519) 699-9283 · Fax: (519) 699-4146

www.wallensteinequipment.com

Refer to the operators

manual for safe

operation and

maintenance

DK7300E

Generator Parts Manual

Starting with S/N’s

DK70025

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 2 of 10 For threaded parts installation, refer to the torque charts in this manual.

Foreword

EMB Mfg. has prepared this parts manual to assist customers in ordering quality OEM replacement parts.

Proper and regular service and replacing old, worn or broken parts with the correct OEM parts are essential to

prolonging the life of your EMB product. Please refer to this manual before ordering any replacement parts.

All information contained in this parts manual is based on the latest product specication available at the time

of printing this manual. If your product differs from the specications contained within this manual contact EMB

Mfg. for information.

EMB reserves the right to alter specications on their products at any time.

Reproduction of this parts manual of any kind is prohibited without prior written permission from EMB Mfg.

For parts and information please contact your dealer. If your dealer is no longer available please go to our

website: http://www.wallensteinequipment.com and click on ”FIND A DEALER NEAR YOU” for information on a

local dealer.

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 3 of 10 For threaded parts installation, refer to the torque charts in this manual.

Table of Contents

Bolt Torque.................................................................. 4

DK7300E Main Assembly ........................................... 5

Frame & Engine / Alternator Assembly ................... 6

Electrical Panel Assembly ........................................ 7

Wiring Diagram .......................................................... 8

Label Layout ............................................................... 9

Accessories .............................................................. 10

1 Non Drive End Bracket 390302209

2Fan 392000015

3 Rear Bearing 6203-2ZC3 390302521

4Diode 9910356050

5 Varistor 9910384005

6 Capacitor # :see chart below

GECAP14MF 14 MF CAPACITOR

GECAP16MF 16 MF Capacitor

GECAP18MF Capacitor, 18 MFZ

GECAP20MF Capacitor 20MFZ

GECAP25MF Capacitor 25MFZ

GECAP31MF Capacitor, 31.5 MFZ

GECAP35MF 35 MF CAPACITOR

GECAP40MF 40 MF CAPACITOR

Alternator:

Mecc Alte Inc. S16W-###/#

Below are alternator parts available from Wallenstein.

For other parts and maintenance or repair information please refer to the

Mecc Alte alternator manual that shipped with the generator.

Find the value of the capacitor in

your alternator, and match it to the

list shown here for the correct order

part number.

Exercise extreme

caution when working

with exposed wiring

of the alternator,

be aware that high

voltage discharge

of the capacitor is a

danger.

Alternator maintenance should be

performed by trained personnel only.

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 4 of 10 For threaded parts installation, refer to the torque charts in this manual.

1/4" 8 6 12 917 12

5/16" 13 10 25 19 36 27

3/8" 27 20 45 33 63 45

7/16" 41 30 72 53 100 75

1/2" 61 45 110 80 155 115

9/16" 95 60 155 115 220 165

5/8" 128 95 215 160 305 220

3/4" 225 165 390 290 540 400

7/8" 230 170 570 420 880 650

1" 345 225 850 630 1320 970

Bolt Torque*

SAE 2

(N.m) (lb-ft)

SAE 5

(N.m) (lb-ft)

SAE 8

(N.m) (lb-ft)

Bolt

Diamter

"A"

ENGLISH TORQUE SPECIFICATIONS

M3 0.5 0.4 1.8 1.3

M4 3 2.2 4.5 3.3

M5 6 4 9 7

M6 10 715 11

M8 25 18 35 26

M10 50 37 70 52

M12 90 66 125 92

M14 140 103 200 148

M16 225 166 310 229

M20 435 321 610 450

M24 750 553 1050 774

M30 1495 1103 2100 1550

M36 2600 1917 3675 2710

Bolt

Diameter

"A"

Bolt Torque*

8.8

(N.m) (lb-ft)

10.9

(N.m) (lb-ft)

METRIC TORQUE SPECIFICATIONS

CHECKING BOLT TORQUE

The tables shown below give correct torque

values for various bolts and capscrews.

Tighten all bolts to the torques specied

in chart unless otherwise noted. Check

tightness of bolts periodically, using

bolt torque chart as a guide. Replace

hardware with the same strength bolt.

Torque gures indicated above are valid

for non-greased or non-oiled threads

and heads unless otherwise specied.

Therefore, do not grease or oil bolts or

capscrews unless otherwise specified

in this manual. When using locking

elements, increase torque values by 5%.

* Torque value for bolts and capscrews

are identied by their head markings.

Bolt Torque

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 5 of 10 For threaded parts installation, refer to the torque charts in this manual.

See Frame &

Engine / Generator

Assembly

812 7

19 15

See Control Panel Assembly

See Frame &

Engine / Generator

Assembly

812 7

19 15

See Control Panel Assembly

BOM ID Part No.Description Qty

1 4042A501 Assembly, DK7300E Panel 1

2 4042W001 Fuel Tank, HD Style 1

3 4042L105 Tray, HD Battery 1

4 4042L504 Offset Plate, Kubota OC951

5 4042L509 Kubota Diesel Mounting Bracket1

6Z47609 Kubota OC95, Taper x Electric 1

7Z62261 Box Connector, 3/8" 1

8Z71207 Hex Bolt, 5/16NC x 3/4" 1

9Z71317 Hex Bolt, 3/8NC x 1-3/4" 2

10 Z72221 Hex Lock Nut, 5/16NC9

11 Z72231 Hex Lock Nut, 3/8NC2

12 Z72752 Machine Nut, #10NF4

13 Z72921 Wing Nut, 1/4NC2

14 Z73131 SAE Washer, 3/8" 2

15 Z76712 Self-tapping Screw, #10 x 3/4" 8

16 Z78303 Machine Screw, #10NF x 1/2" 2

17 Z79405 Hose Clamp, SAE #4 (5/8") 8

18 Z79933 Isolator, 1-9/16" Dia x 1" x 5/16NC4

19 Z93106 Fuel Cap, Diesel 1

20 Z93202 J-Hook, 1/4" x 7" 2

21 Z93207 Hold-Down Strap, 1" x 8-1/2" 1

22 Z93208 Battery Cable, Negative x 20" 1

23 Z93211 Battery Cable, Positive x 32" 1

24 Z93301 Fuel Shut-Off Valve, 1/4"1

25 Z93302 Fuel Filter, In-Line x 1/4" Large 1

26 Z93311 Fuel Line, 5/16" ID x 1" 1

27 Z93315 Fuel Line, 1/4" ID x 4

28 Z93328 Plastic Reducer, HB x HB 0504 1

DK7300E Main Assembly

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 6 of 10 For threaded parts installation, refer to the torque charts in this manual.

Muffler Exhaust

BOM ID Part No. Description Qty

26 4042S501 Exhaust Extension 1

27 4042W501 Main Frame, DK7300 1

28 GES16COVER2 Blind Cap Lid 1

29 Z47609 Kubota OC95, Taper x Electric 1

30 Z62711 Grounding Terminal, 6-14 1

31 Z65406 Alternator, 6.8kVA 1

32 Z71107 Hex Bolt, 1/4NC x 3/4" 2

BOM ID Part No. Description Qty

33 Z71374 Hex Bolt, 3/8NF x 1" 4

34 Z72211 Hex Lock Nut, 1/4NC 2

35 Z73111 SAE Washer, 1/4" 4

36 Z78303 Machine Screw, #10NF x 1/2" 1

37 Z79882 Muffler Clamp, 1-1/2" 1

38 Z771591 Hex Bolt, M8x1.25 x 70mm Full Threads 1

Frame & Engine / Alternator Assembly Alternator:

Mecc Alte Inc. S16W-150/A

See parts chart page 3

For maintenance or repair information

please refer to the Mecc Alte alternator

manual that shipped with the generator.

Engine:

Kubota OC95-E3 416 CC

For maintenance or repair informa-

tion please refer to the Kubota Engine

manual that shipped with the generator.

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 7 of 10 For threaded parts installation, refer to the torque charts in this manual.

BOM ID Part No. Description Qty

40 Z62616 Thermal Breaker, 15A x TC1 OL1 2

41 Z62617 Thermal Breaker, 20A x TC1 OL1 1

42 Z62623 Main Switch Breaker, 30A 1

43 Z63403

Receptacle, L14-30 x 30A x 125/250V

44 Z63404 Receptacle, L5-30 x 30A x 125V 1

45 Z63408

GFCI Receptacle, 5-20R x 20A x 125V

46 Z66113 Rocker Switch, 3PDT 1

47 Z66212 Generator Load Monitor, 3750W 1

48 Z78304 Machine Screw, #6NC x 3/8" 14

49 4042L107 Panel, DK Style 1

Electrical Panel Assembly

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 8 of 10 For threaded parts installation, refer to the torque charts in this manual.

Wiring Diagram

Popout

Breaker,

20A

Z76715 Self-tapping Screw, #6 x 3/8"

4 Pin Plug

Generator end

4 Pin Plug

Panel end

(insert view)

30A 125/250V

L14-30

30A 125V

L5-30

20A 125V

GFCI 5-20R

20A 125V

GFCI 5-20R

Popout

Breaker,

15A

Popout

Breaker,

15A

3PDT

Rocker Switch

Black

Black (Y)

Black (X)

Black

White (YN)

White (T6)

White (T1)

White

Black

White (T1)

White (XN)

Note: white (T1) wire must

pass thru Power Module in

the opposite direction of

white (T6) and white (XN)

for module to function

properly.

12v -

Black

12v +

Red

Splice into red/white

key switch wire

To 12v DC

ground post

(separate from

AC ground

post on

electrical panel

housing)

White (T6)

#24 #26

#15

#27

#22

#21

#23

#25

#16

#18

#17

Black

#10

#11

#20

#19

#14

Green Green Green

Green

White (XN)

White

4042T500 DK7300E Wiring Diag.vsd 062416

#Z62316 DK Series Generator Bundle

Connection Type

Connection Identification

Sizes:

#10

0.156”

0.250”

0.313”

0.500”

0.625

0.750”

Connection

Type

Connection

Size

Male/Female Quick Disconnect

Serrated Ring

Snap Spade

Flag Quik Disconnect

Piggy Back Quik Disconnect

Strip

Spade

Ring

Hook

Male/Female Bullet

Lock Tab

SSP

FQD

PQD

STRP

SPDE

RING

HOOK

BLLT

250

STRP

375

30 Amp

Main

Breaker

Switch

Generator

X Y

STRP

500

STRP

500

STRP

500

STRP

500

STRP

500

STRP

500

STRP

500

FQD

250

FQD

250

STRP

500

STRP

500

STRP

500

STRP

500

Black

#13

250

FQD

250

Z66212

Generator

Load

Monitor,

3750W

Neutral at electrical

panel housing

Ground at electrical

panel housing

RING

#10 SR

#10

RING

#10

Black

#12

PQD

250

PQD

250

RING

#10

Ground to

alternator frame

RING

#10

XNYN

SSP

#6 SSP

STRP

500

View Facing Panel

Neutral Bonded to

Frame

These wires

included with

load monitor

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 9 of 10 For threaded parts installation, refer to the torque charts in this manual.

Label Layout

Z94656

Two Sides

Attention!

This diesel generator is designed to operate at

moderate to high load. Operating at medium to no

load will cause carbonizing and eventual engine

failure. The Power Monitor feature will log and

indicate (red indicator) under-load conditions.

Failure to increase to optimum load requirements

will void the warranty. Read the owners manual.

Cette génératrice au diesel a été conçue pour

fonctionner à régime modéré ou élevé. Un

fonctionnement à régime moyen ou sans charge

entraînera, à terme, la carbonisation et la défaillance du

moteur. Le contrôleur de puissance enregistre les états

de sous-charge et les signale au moyen d'un témoin

rouge. Faute d'augmenter la charge pour atteindre le

régime de fonctionnement optimal, la garantie sera

annulée. Bien lire le manuel du propriétaire.

Z94227

NEVER use inside a home or

garage, EVEN IF doors and

windows are open.

N'employerJAMAIS dans la

maison ou dans des secteurs

partiellement inclus tels que des

garages, M

ME SI les portes et

les fenetres soient ouvertes.

Only use OUTSIDE and far

away from windows, doors,

and vents.

Employer seulemer DEHORS

et loin de fenêtres, des porte

et des ventilateurs.

DANGER!

Using a generator indoors CAN KILL YOU IN MINUTES. Generator

Exhaust contains carbon monoxide. This is a poison you cannot see

or smell.

L'utilisation d'un générateur à l'intérieur

PEUT VOUS FAIRE MOURIR

EN MINUTES. L'

chappement contient le monoxyde de carbone,

Ceci est un toxique que vous ne pouvez ni voir ni sentir.

Z94227

NEUTRAL BONDED TO FRAME

NEUTRE RACCORDÉ AU BÂTI

120 / 240

VOLT

120 VOLT

OFF

VOLTAGE SELECTOR

SELCECTEUR DE TENSION

120V

/ 240V 120V

MAX

OFF

CIRCUIT BREAKERS

INTERRUPTEUR

DE CIRCUIT

PUSH TO RESET

PRESSER POUR

RÉINITIALISER

MONITOR

MONITEUR

Z94800

MODEL

#######

SERIAL NUMBER

TYPE

CODE

ALTERN

ATOR

KVA V

COSPHI

BEARIN

PHASE

SERVICE

AMPS

INS.

RPM

CONNECTION

#.# 120/240

##########

####/####

#### ##### .#####

S1 H

II/I####

EMB MFG INC

4144 BOOMER LINE, ST CLEMENTS, ON N0B 2M0

PH: 519-699-9283 FAX: 519-699-4146

www.e

mbmfg.com

LR####

Z94800

Serial Label

WALLENSTEIN by EMB Mfg.DK7300E RevB1 Parts Manual.160616

Rev B1 181116Page 10 of 10 For threaded parts installation, refer to the torque charts in this manual.

Accessories

Available as a download at

www.wallensteinequipment.com

#Z97077 DK5000E & DK7300E

PORTABLE DIESEL GENERATOR

OPERATOR’S MANUAL

Call your dealer for pricing and availability

#Z93204 U1 250CCA Lawn & Garden Battery

The perfect battery to reliably get your generator

started.

#Z93204

#WK214

Shown mounted

on DK7300E

#WK210 TWO WHEEL KIT WITH 10'' TIRES

#WK214 TWO WHEEL KIT WITH 14'' TIRES

A must have add on kit for true portability!

Kit consist of handles and axle with tires The kit

is easy to install and simply clamps on to the

existing frame.

Wallenstein DK7300E Generator Starting Parts Manual

Brand: Wallenstein

Model: DK7300E Generator Starting

Type: Parts Manual

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Wallenstein DK7300E Generator Starting Parts Manual

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