OleumTech WG-2400-DH3 User manual

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DH3 WIRELESS GATEWAY

USER GUIDE

Based on Firmware v1.3.0.x-RF2

DH3 WIRELESS GATEWAY

WG-0900-DH3

WG-0915-DH3

WG-2400-DH3

WG-2410-DH3

User Guide

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DH3 WIRELESS GATEWAY

USER GUIDE

Contents (Index on Next Page)

Contents (Index on Next Page) .................................................................................................................... 2

PREFACE/SAFETY .......................................................................................................................................... 4

1. COMPLIANCES/CONFORMITÉ ...................................................................................................... 5

2. CERTIFICATIONS ........................................................................................................................... 6

3. PRODUCT & SYSTEM OVERVIEW.................................................................................................. 7

4. POWER CONSUMPTION ............................................................................................................... 8

5. HARDWARE OVERVIEW ............................................................................................................... 9

6. NETWORK DIAGRAM ................................................................................................................. 10

7. ITEMS REQUIRED FOR DH3 SETUP ............................................................................................. 11

8. QUICK REFERENCE - CONFIGURATION/INSTALLATION SEQUENCE ............................................ 12

9. LED STATES (STATUS INDICATORS) ............................................................................................ 13

10. WIRING DIAGRAMS (SERIAL AND POWER) ................................................................................ 14

11. LOCAL LCD DISPLAY ................................................................................................................... 15

12. GROUNDING BEST PRACTICES ................................................................................................... 17

13. INSTALLATION ............................................................................................................................ 19

14. RF SETUP / RF SECURITY ............................................................................................................ 24

15. BreeZ® PROJECT FILE CREATION ................................................................................................ 26

16. BreeZ® MAIN SCREEN VIEW ....................................................................................................... 32

17. MODBUS MAPPING TABLE MANAGEMENT ............................................................................... 33

18. EDITING GATEWAY PROPERTIES ................................................................................................ 36

19. AUTHENTICATION (USER ROLES) ............................................................................................... 38

20. UPDATE DH3 FUNCTION IN BreeZ® (PROGRAM/CONFIGURE DH3) ........................................... 39

21. CONNECT TO DH3 FUNCTION IN BreeZ®.................................................................................... 41

22. DEBUG SESSION ......................................................................................................................... 42

23. DH2 TO DH3 CONVERSION IN BreeZ® ........................................................................................ 43

24. ADDING IMPORT POINTS TO MODBUS TABLE ........................................................................... 44

25. POLLING MODBUS REGISTERS USING BreeZ® ............................................................................ 45

26. EVENT LOGGING (DATA LOGGING) ............................................................................................ 46

27. TRENDING (DATA LOGGING) ...................................................................................................... 50

28. WEB SERVER .............................................................................................................................. 54

29. RF REFRESH TIME TAG(S) ........................................................................................................... 59

30. MODBUS WRITE FUNCTION AND WRITING TO DH3 .................................................................. 60

31. PEER-TO-PEER/REPEATER/SHARING DATA ................................................................................ 62

32. MAPPING AN IMPORT TO AN OUTPUT ON BASE UNIT .............................................................. 64

33. MAPPING AN IMPORT TO AN OUTPUT ON WIRELESS MULTI-I/O MODULE .............................. 65

34. RS485 I/O EXPANSION SYSTEM WITH DH3 ................................................................................ 67

35. MODBUS MASTER FUNCTION ................................................................................................... 71

36. ROC LINK MASTER ..................................................................................................................... 76

37. FIRMWARE UPGRADE ................................................................................................................ 78

38. COM PORT SETUP ON PC AND BreeZ® FOR NON-DH3 DEVICES ................................................ 79

39. TRANSMITTER UPDATE – CABLE METHOD (PROGRAM / CONFIGURE) ...................................... 81

40. DH2 or BASE UNIT GATEWAY UPDATE (PROGRAM / CONFIGURE) ............................................ 82

41. SAVING PROJECT FILE TO GATEWAY.......................................................................................... 83

42. RETRIEVING PROJECT FILE FROM GATEWAY ............................................................................. 84

43. WIRELESS SITE SECURITY KEY .................................................................................................... 85

44. RESETTING DH3 PASSWORDS .................................................................................................... 87

45. TEMPLATING FROM A MASTER BreeZ FILE ................................................................................ 90

46. TROUBLESHOOTING – DH3 / GENERAL ..................................................................................... 92

47. TROUBLESHOOTING – TRANSMITTER ........................................................................................ 96

48. GENERAL MAINTENANCE .......................................................................................................... 99

49. GLOSSARY .................................................................................................................................. 99

50. WARRANTY (LIMITED) ............................................................................................................. 102

51. REVISION HISTORY ................................................................................................................... 103

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USER GUIDE

Index

ADDING IMPORT POINTS TO MODBUS TABLE ........................................................................................... 44

AUTHENTICATION (USER ROLES) ............................................................................................................... 38

BreeZ® MAIN SCREEN VIEW ....................................................................................................................... 32

BreeZ® PROJECT FILE CREATION ................................................................................................................ 26

CERTIFICATIONS ........................................................................................................................................... 6

COM PORT SETUP ON PC AND BreeZ® FOR NON-DH3 DEVICES ................................................................. 79

COMPLIANCES/CONFORMITÉ ...................................................................................................................... 5

CONNECT TO DH3 FUNCTION IN BreeZ® .................................................................................................... 41

DEBUG SESSION ......................................................................................................................................... 42

DH2 or BASE UNIT GATEWAY UPDATE (PROGRAM / CONFIGURE) ............................................................ 82

DH2 TO DH3 CONVERSION IN BreeZ® ........................................................................................................ 43

EDITING GATEWAY PROPERTIES ................................................................................................................ 36

EVENT LOGGING (DATA LOGGING) ............................................................................................................ 46

FIRMWARE UPGRADE ................................................................................................................................ 78

GENERAL MAINTENANCE ........................................................................................................................... 99

GLOSSARY .................................................................................................................................................. 99

GROUNDING BEST PRACTICES ................................................................................................................... 17

HARDWARE OVERVIEW ............................................................................................................................... 9

INSTALLATION ............................................................................................................................................ 19

ITEMS REQUIRED FOR DH3 SETUP ............................................................................................................. 11

LED STATES (STATUS INDICATORS) ............................................................................................................ 13

LOCAL LCD DISPLAY .................................................................................................................................... 15

MAPPING AN IMPORT TO AN OUTPUT ON BASE UNIT .............................................................................. 64

MAPPING AN IMPORT TO AN OUTPUT ON WIRELESS MULTI-I/O MODULE ............................................... 65

MODBUS MAPPING TABLE MANAGEMENT ............................................................................................... 33

MODBUS MASTER FUNCTION .................................................................................................................... 71

MODBUS WRITE FUNCTION AND WRITING TO DH3 .................................................................................. 60

NETWORK DIAGRAM ................................................................................................................................. 10

PEER-TO-PEER/REPEATER/SHARING DATA ................................................................................................ 62

POLLING MODBUS REGISTERS USING BreeZ® ............................................................................................ 45

POWER CONSUMPTION ............................................................................................................................... 8

PRODUCT & SYSTEM OVERVIEW ................................................................................................................. 7

QUICK REFERENCE - CONFIGURATION/INSTALLATION SEQUENCE ............................................................ 12

RESETTING DH3 PASSWORDS .................................................................................................................... 87

RETRIEVING PROJECT FILE FROM GATEWAY ............................................................................................. 84

REVISION HISTORY ................................................................................................................................... 103

RF REFRESH TIME TAG(S) ........................................................................................................................... 59

RF SETUP / RF SECURITY ............................................................................................................................ 24

ROC LINK MASTER ..................................................................................................................................... 76

RS485 I/O EXPANSION SYSTEM WITH DH3 ................................................................................................ 67

SAVING PROJECT FILE TO GATEWAY .......................................................................................................... 83

TEMPLATING FROM A MASTER BreeZ FILE ................................................................................................ 90

TRANSMITTER UPDATE – CABLE METHOD (PROGRAM / CONFIGURE) ...................................................... 81

TRENDING (DATA LOGGING) ..................................................................................................................... 50

TROUBLESHOOTING – DH3 / GENERAL ...................................................................................................... 92

TROUBLESHOOTING – TRANSMITTER ........................................................................................................ 96

UPDATE DH3 FUNCTION IN BreeZ® (PROGRAM/CONFIGURE DH3) ........................................................... 39

WARRANTY (LIMITED) ............................................................................................................................. 102

WEB SERVER .............................................................................................................................................. 54

WIRELESS SITE SECURITY KEY .................................................................................................................... 85

WIRING DIAGRAMS (SERIAL AND POWER) ................................................................................................ 14

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PREFACE/SAFETY

Thank you for choosing the DH3 Wireless Gateway by OleumTech®.

This document describes the hardware components and how to install and operate

the DH3.

This document also describes how to maintain and troubleshoot the device.

CAUTION: Field wiring connections shall be made in accordance with Article 504 of

the National Electrical Code, ANSI/NFPA70.

CAUTION: The DH3 must be installed within an enclosure that requires a tool to

access. This is to prevent inadvertent disconnection of any of the power wiring,

signal wiring or communication cables.

ATTENTION: Le DH3 doit être installé dans une enceinte qui nécessite un outil

d'accès. Ce est pour éviter toute déconnexion accidentelle de l'un des câbles câblage

de puissance, câblage ou de communication signaux.

WARNING: Ensure installation of the Gateway meets applicable state and national

electrical code requirements. The installation of the DH3 should only be performed

by a qualified installer or a factory representative.

AVERTISSEMENT: Veiller à l'installation de la passerelle répond Etat et des exigences

nationales de code de l'électricité. L'installation de la DH3 ne doit être effectuée par

un installateur qualifié ou un représentant de l'usine.

WARNING: To prevent ignition of flammable or combustible atmospheres,

disconnect power before servicing.

AVERTISSEMENT: Pour éviter l'inflammation d'atmosphères inflammables ou

combustibles, débrancher l'alimentation avant l'entretien.

WARNING: EXPLOSION HAZARD – Substitution of components impair suitability for

Zone 2.

AVERTISSEMENT: RISQUE D'EXPLOSION - Le remplacement de composants nuire à la

conformité pour la Zone 2.

WARNING: EXPLOSION HAZARD – Do not separate/disconnect connectors when

energized.

AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas séparer / débrancher les

connecteurs lorsque excité.

WARNING: EXPLOSION HAZARD – Do not use USB connectors in hazardous area.

AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas utiliser les connecteurs USB en

zone dangereuse.

WARNING: EXPLOSION HAZARD – Do not service when an explosive atmosphere is

present.

AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas service lorsque une atmosphère

explosive est présente.

WARNING: EXPLOSION HAZARD – Do not use reset switch in hazardous area.

AVERTISSEMENT: RISQUE D'EXPLOSION - Ne pas utiliser le commutateur de

réinitialisation en zone dangereuse.

Must check Software & RF compatibility before deployment!

Note: This equipment is suitable for use in Class I, Division 2 (Zone 2) Groups A, B, C,

and D or non-hazardous locations only.

Document Revision Level

This section provides a history of the revision changes to this document.

Revision ECO Number Date Description

M 003670 10/10/17 Revised Site Authentication Security Key section 14, para. 8.

Revision History

Click Here for Details

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1. COMPLIANCES/CONFORMITÉ

English

Important Information to the User

• This device MUST be professionally installed only by a factory representative or a trained

authorized technician.

• Changes or modifications not expressly approved by the manufacturer may void the user’s

authority to operate the equipment.

• This device complies with Part 15 of the FCC Rules. Operation is subject to the following

two conditions: 1) this device may not cause harmful interference, and 2) this device must

accept any interference received, including interference that may cause undesired

operation.

• This product contains a FHSS (Frequency Hopping Spread Spectrum) and FSK (Frequency

Shifting Key) modulation RF transceiver for the 902-928 MHz ISM band, designed to meet

FCC 15.247, and is used in industrial control and monitoring applications.

• To reduce potential radio interference to other users, install and use only the antenna

supplied by the manufacturer to ensure successful communications.

• The antenna is factory sealed and MUST NOT be modified by the user.

FCC RF Exposure

To comply with FCC RF exposure compliance requirements, a separation distance of at least

20 cm must be maintained between the antenna of this device and all persons.

FCC Compliance Statement

This equipment has been tested and found to comply with the limits for a class B digital

device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference in a residential installation. This equipment

generates, uses and can radiate radio frequency energy and if not installed and used in

accordance with the instructions, may cause harmful communications to radio

communications. However, there is no guarantee that interference will not occur in a

particular installation. If this equipment does cause harmful interference to radio or

television reception, which can be determined by turning the equipment off and on, the user

is encouraged to try to correct the interference by one of the following measures:

• Reorient or relocate the antenna.

• Increase the separation between the equipment and receiver.

• Consult the manufacturer for technical help.

This equipment has been certified to comply with the limits for a class B computing device,

pursuant to FCC Rules. In order to maintain compliance with FCC regulations, shielded cables

must be used with this equipment. Operation with non-approved equipment or use of

unshielded cables is likely to result in interference to radio and television reception. The user

is cautioned that changes or modifications made to the equipment without the approval of

the manufacturer could void the user’s authority to operate this equipment.

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CONFORMITÉ

Françias

Informations importantes à l'utilisateur

• Ce dispositif doit être installé par un professionnel que par un représentant de l'usine

ou par un technicien formé et autorisé.

• Les changements ou modifications non expressément approuvés par le fabricant

peuvent annuler l'autorité de l'utilisateur à utiliser l'équipement.

• Cet appareil est conforme à la partie 15 des règles de la FCC. Son fonctionnement est

soumis aux deux conditions suivantes: 1) ce dispositif ne doit pas causer

d'interférences nuisibles et 2) cet appareil doit accepter toute interférence reçue, y

compris les interférences qui peuvent causer un mauvais fonctionnement.

• Ce produit contient un FHSS (Frequency Hopping Spread Spectrum) émetteur-

récepteur RF pour la bande ISM 902-928 MHz en utilisant FSK (Frequency Shifting

Key) modulation, conçu pour répondre FCC 15.247, et est utilisé dans le contrôle

industriel et les applications de surveillance.

• Pour réduire les interférences radio potentielles aux autres utilisateurs, installer et

utiliser uniquement l'antenne fournie par le fabricant pour assurer une

communication réussie.

• L'antenne est scellé en usine et ne doit être modifié par l'utilisateur.

FCC RF Exposure

Pour se conformer à la FCC exigences de conformité de l'exposition, une distance de

séparation d'au moins 20 cm doit être maintenue entre l'antenne de cet appareil et toutes

les personnes.

Déclaration de conformité FCC

Cet équipement a été testé et déclaré conforme aux limites d'un appareil numérique de

classe B, conformément à la partie 15 des règles de la FCC. Ces limites sont conçues pour

fournir une protection raisonnable contre les interférences nuisibles dans une installation

résidentielle. Cet équipement génère, utilise et peut émettre de l'énergie radiofréquence et,

si non installé et utilisé conformément aux instructions, peut provoquer des communications

nuisibles aux communications radio. Cependant, il ne est pas garanti que des interférences

ne se produiront pas dans une installation particulière. Si cet équipement provoque des

interférences nuisibles à la réception radio ou de télévision, ce qui peut être déterminé en

mettant l'équipement hors et sous tension, l'utilisateur est encouragé à essayer de corriger

l'interférence par une des mesures suivantes:

• Réorienter ou déplacer l'antenne.

• Augmenter la distance entre l'équipement et le récepteur.

• Consultez le fabricant de l'aide technique.

Cet équipement a été certifié conforme aux limites d'un dispositif informatique de classe B,

conformément aux règles de la FCC. Afin de maintenir la conformité aux règlements de la

FCC, des câbles blindés doivent être utilisés avec cet équipement. L'utilisation d'équipement

ou l'utilisation de câbles non blindés non approuvé est susceptible d'entraîner des

interférences dans la réception radio et télévision. L'utilisateur est averti que les

changements ou modifications apportées à l'équipement sans l'approbation du fabricant

pourraient annuler l'autorité de l'utilisateur à utiliser cet équipement.

2. CERTIFICATIONS

Safety & Certifications

5000530

Class I Division 2, Groups A, B, C, D; Ex nA nC IIC T4

Class I Zone 2; AEx nA nC IIC T4 Gc

Tamb: -40 °C to +70 °C; w/optional LCD -20 °C to +70 °C

ATEX: ITS15ATEX48231X; Ex nA nC IIC T4 Gc

Tamb: -40 °C to +70 °C; w/optional LCD -20 °C to +70 °C

II 3 G

IECEx: ETL15.0039X; Ex nA nC IIC T4 Gc

Tamb: -40 °C to +70 °C; w/optional LCD -20 °C to +70 °C

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3. PRODUCT & SYSTEM OVERVIEW

DH3 PRODUCT HIGHLIGHTS

Wireless Gateway (900 MHz or 2.4 GHz ISM Band)

- Serves as a Primary Data Collection Point in OleumTech™ Wireless Sensor and I/O Network

- Advanced Networking Architecture:

Point-to-Multipoint/Star (Gateway-to-End Nodes) & Peer-to-Peer/Repeater (Gateway-to-

Gateway)

- Works with Gateways / Transmitters / Wireless I/O Modules / RS485 I/O Expansion System

- Secure Over-the-Air AES Encryption and Site Authentication

Data Logger

- Event and System Logging (Can be stored on Internal RAM or Micros SD Card)

- Supports Trending (Up to 1 Sec Sampling Rate/Up to 4 Axes per Trend)

- Exportable to .CSV File Using Local Display or BreeZ® 5.x Software

Web Server

- Remotely View Modbus Data, Trends, Event/System Logs, Network and Device Settings

- Role-based Authentication (Admin/User/Guest), HTTPS

Ethernet RJ-45 Port (10/100/1000 Mbps)

- Modbus TCP/IP Master/Slave

- DHCP Client/Static IP Addressing

Micro SD Card Slot

- Available on Serial Number xxx and Higher for Logging Persistent Data

USB Interfaces

- 2x USB 2.0 Host Ports Firmware Upgrade

- 1x Mini-USB Port for PC Connectivity (BreeZ® Software)

2x RTU Ports (Serial) - RS232 or RS485 (Software Configurable)

- Modbus Master or Slave

- LevelMaster ASCII Slave

- ROC-Link Master

Secure Local (Mini-USB) and Remote (IP) Device Configuration Option

- Configurable Using BreeZ® 5.x Software

- Role-based Authentication (Admin/User), SSL/TLS AES-256 Encryption

Optional Local Modbus RS485 I/O Expansion Solution (Digital, 4-20mA, 0-10V)

Optional 5.7” Local LCD Display: Zero Configuration, Touchscreen

- Access Modbus Data, Event and System Logs, Network and Device Settings, Export Logs to .CSV,

and more

ADVANCED NETWORKING ARCHITECTURE

The DH3 Wireless Gateway plays a vital role in the OleumTech Wireless Sensor

Network. When used as a primary Gateway, it serves as the central collection point

of data, which then can be served to any Modbus Master device. The DH3 can

collect data from OleumTech wireless end nodes such as Wireless Transmitters and

Wireless I/O Modules in a “star network” or point-to-multipoint structure. What

sets the OleumTech Gateway apart from the rest of the competition is its ability to

wirelessly share data and control outputs amongst multiple Gateways in a same

network known as “peer-to-peer” architecture. Thus, OleumTech Wireless System

is highly scalable, allowing the creation of a basic network containing a handful of

end nodes to a much more robust network containing hundreds of wireless nodes

and Gateways stretched by many miles.

FLEXIBLE COMMUNICATION

The DH3 is equipped with two (2) serial ports that can be independently configured

using BreeZ® software as a Modbus Master, Modbus Slave, LevelMaster Slave, or

ROC-Link Master. In a typical deployment, a DH3 acts as a Modbus Slave device

that is connected to a Modbus Master device such as a RTU, PLC, HMI, DCS, or

long-haul radio system over Modbus Serial RS232/485 or TCP/IP connection. DH3

can also function as a Modbus Master device to collect critical process values from

a Modbus Slave device. The polled data can be served to a Modbus Master device

or can be shared over the air to another Gateway in a network.

MULTI-FUNCTION GATEWAY

DH3 is a Multi-Function Gateway. Unlike its predecessors, it has the ability to data

log. Data can be in the form of a triggered event logging and, or trending based on

a set interval. Data log can be stored on its internal RAM (not persistent) or

optional Industrial-grade Micro SD card (Serial # xxx and higher). The logged data

can be exported to a .CSV file using BreeZ® Software or via Web Server.

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I/O EXPANDABLE

To a DH3, local I/O points can easily be added using the OleumTech RS485 I/O

Expansion System. Digital I/O, Analog 4-20mA, and 0-10 V I/O Modules are

available for deployment. When the DH3 is utilized as a primary Gateway, this I/O

solution allows users to economically add I/O points when other methods of adding

I/O is not as economical or available. When the DH3 is used as a secondary

Gateway as an end node, additional input points can be integrated to collect field

sensor data as well as outputs for controlling valves and other critical processes.

LOCAL DISPLAY

An optional 5.7” Color Touchscreen Local LCD Display can be installed alongside the

DH3. The display provides access to Modbus data, event logs, device and network

settings, and more. The Local Display is specifically designed for use with the DH3

so it requires no programming or software to setup or use. The power is drawn

from the DH3, so no additional power termination is required.

OLEUMTECH WIRELESS SENSOR NETWORK

• Reliable, Robust Wireless Performance

• Eliminates Costly Conduits and Wiring

• Monitor/Control Process Conditions 24/7

• Reduces Labor, Installation and Maintenance Costs

• Helps Meet Regulatory Requirements

• Industrial Strength Performance and Durability

BreeZ® SOFTWARE

• Microsoft Windows®-based software tool for configuring Wireless Devices such as

Wireless Transmitters, Gateways, and I/O Expansion Modules

• Features Quick and Easy Project Creation Wizard

• Modbus Master Read/Write Function for Test Verification

• Allows Project Files to be Saved to and Retrieved from Gateway

• Easily Create Flexible/Sophisticated Network Architecture

• And Much More

4. POWER CONSUMPTION

LCD Plugged In Tx Power 12 Vdc 24 Vdc

Boot N/A 432 225

Idle LCD On N/A 368 216

Idle LCD Off N/A 220 137

Reset N/A 217 133

Configuration LCD On N/A 382 242

Configuration LCD Off N/A 242 157

Rx from Transmitter LCD On 100mW 380 237

Rx from Transmitter LCD Off 100mW 250 161

Tx to Gateway LCD On 1mW 382 216

Tx to Gateway LCD On 10mW 392 220

Tx to Gateway LCD On 100mW 411 240

Tx to Gateway LCD On 500mW 458 268

Tx to Gateway LCD On 1000mW 551 304

Tx to Gateway LCD Off 1mW 228 138

Tx to Gateway LCD Off 10mW 238 144

Tx to Gateway LCD Off 100mW 261 185

Tx to Gateway LCD Off 500mW 314 190

Tx to Gateway LCD Off 1000mW 348 199

LCD Unplugged Tx Power 12 Vdc 24 Vdc

Boot N/A 225 135

Idle after Boot N/A 217 133

Idle N/A 211 133

Reset N/A 170 110

Configuration N/A 255 140

Rx from Transmitter 100mW 220 140

Tx to Gateway 1mW 215 133

Tx to Gateway 10mW 218 137

Tx to Gateway 100mW 248 159

Tx to Gateway 500mW 287 179

Tx to Gateway 1000mW 396 207

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5. HARDWARE OVERVIEW

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DIMENSIONS

6. NETWORK DIAGRAM

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7. ITEMS REQUIRED FOR DH3 SETUP

Gateway Setup

• DH3 Wireless Gateway

• External Power Source for DH3 (9-30 VDC)

• Antenna for Gateway (Bulkhead, Omni, or Yagi)

• Antenna Cable (N to MMCX Connector)

• N to N Antenna Cable and Lightning Arrestor (Recommended)

• External Enclosure for DH3

• DIN Rail (35mm)

• USB 2.0 Flash Drive (NTFS format) for Firmware Upgrade

• Local Color Touchscreen Display and Cable - WX-1000-LCD (Optional)

Other Device Setup

• OleumTech Wireless Transmitter(s)

• OleumTech Wireless Gateway(s) (Base Unit or DH2)

• OleumTech Wireless I/O Modules

• OleumTech RS485 I/O Expansion System

Configuration Cables

• Configuration: USB to Mini USB Cable 15 ft (WX-1001-CA2)

• Ethernet Cable (optional)

• Ethernet or Crossover Cable (optional for direct PC to DH3 connection)

• USB to Fast Ethernet Adaptor (optional)

• Do not use USB 2.0 to Gigabit Ethernet Adaptor

Software and PC

• Latest BreeZ® Configuration Software

• Latest DH3 Gateway Firmware

• WT Series Firmware Update Utility Software

• Latest Transmitter Firmware Package

• PC with:

o Microsoft Windows® Vista or Later

o 1 GHz or Faster Processor

o 256 MB or More RAM

o 20 MB Hard Disk Space or More

o USB or Serial Port

• Internet Browser for Using DH3 Web Server

o Microsoft® Internet Explorer v10 or later

o Google Chrome v39.0 or later

o Mozilla Firefox® v32.0 or later

Data Logging

• Use only OleumTech Industrial-Grade Micro SD Card

Part # SX1000-SD2 (2GB, -40 C˚ to 85 C˚)

• Micro SD Card Slot is available on DH3 Serial # 0178730001 and higher

Modbus Master

• Modbus Master Device (RS232 or RS485), RTU, PLC, HMI, etc...

Modbus Slave

• Modbus Slave Device (RS232 or RS485), RTU, PLC, HMI, etc...

Others

• LevelMaster ASCII Master

• ROC-Link Slave

Tools

• Screwdriver Set including Technician’s Screwdriver, Adjustable Wrench

• Any Other Tools Depending on Site and Equipment

Internet Access

• Internet access required for downloading Software, Firmware, or Documents

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8. QUICK REFERENCE -

CONFIGURATION/INSTALLATION SEQUENCE

Configuration

1. Download and install latest BreeZ® Software v5.0 or higher to a PC

Download Center: http://support.oleumtech.com

(requires login credentials)

2. Check for latest DH3 Firmware on Download Center

3. For Ethernet connectivity, choose method for deployment (DHCP/Static IP

addressing) Factory default is set to Static Address: 10.0.0.10

4. Create a BreeZ® Project File (see sec. 15)

5. Connect DH3 to Local LCD Display (Optional)

6. Power up DH3 (9-30Vdc) and wait until boot-up sequence is complete

(both LEDs will turn off once boot-up is complete)

7. If upgrading Firmware, follow these instructions:

a. Insert a USB Flash Drive with latest DH3 Firmware to DH3’s USB

port

b. Power cycle DH3 to initiate upgrade sequence

c. DO NOT UNPLUG USB while upgrading Firmware

d. Wait until both LEDs on DH3 turn green (It may take a few

minutes for upgrading process to finish)

e. Remove USB Flash Drive with Firmware

f. Power cycle DH3 to reboot

8. Connect PC to DH3 (see sec. 20)

a. USB (PC) to Mini USB (DH3)

b. Ethernet (DHCP/Static IP addressing) (Default Static IP: 10.0.0.10)

Default DH3 usernames and passwords (DO NOT LOSE PASSWORDS)

Changing login information is strongly recommended for security

purposes

Case Sensitive

username: admin password: admin (all rights)

username: user password: user (access only)

username: guest password: guest (Web Server only)

9. Select a DH3 in BreeZ® Project Tree (see sec. 20)

10. Update DH3 with BreeZ® Project File (see sec. 20)

11. Confirm DH3 “Configuration Download OK” in Build Tab Window in BreeZ®

(see sec. 20)

Installation (see sec. 10-14)

1. Install DH3 inside an enclosure on 35mm DIN rail

2. Follow best grounding practices

3. Setup and connect an Antenna with Lightening Arrestor to DH3

4. Connect DH3 to third-party Serial device(s) or to an Ethernet network

5. Power up DH3

6. Power up/reboot any impacted sensors/devices if necessary

7. Verify RF and data communications

a. Use Modbus Register Polling and Write features in BreeZ®

b. Use DH3 Web Server to view Modbus table, trends, and system

events

c. Verify communication from third-party device(s) or SCADA system

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9. LED STATES (STATUS INDICATORS)

*During DH3 boot-up, LED 1 will be in the last known state at the time of shutdown.

**Similarly, LED 2 will be on during boot-up with last known color at the time of shutdown.

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10. WIRING DIAGRAMS (SERIAL AND POWER)

1. Terminal Block is removable to facilitate wiring.

2. Use BreeZ® Software to configure Serial Ports.

a. Right-click on DH3 in Project Tree and select “Edit”

b. Click on RTU Port Tab 1 or 2 to edit settings

c. Once done, save Project File and Update DH3

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11. LOCAL LCD DISPLAY

NOT HOT SWAPPABLE

Disconnect power from DH3 when connecting or disconnecting LCD!

Coupez l'alimentation de DH3 pour connecter ou déconnecter LCD !

1. Local LCD Display is designed specifically for use with DH3 and does

not required any software or programming. It provides read-only

access to DH3.

a. 5.7” diagonal viewable screen

b. Resistive-type touch display

c. 640x480 screen resolution

d. Zero Configuration

e. Powered by DH3

f. Optional 3ft extension adapter available

g. Auto-sleep / wake-on-touch

h. Manual 180˚ screen rotation

i. DIN Rail mountable

2. Home screen

a. One-touch access to most settings

b. USB port(s) status

c. LCD on/sleep button

d. View DH3 Firmware version

e. Firmware update prompt

f. Rotate screen

g. DH3 hardware reset – hold power button to begin sequence

3. Modbus screen

a. View all points or filter view by device

4. Events screen - System

a. View System events

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5. Events screen – Data Logging

a. View System or Event log

6. Radio screen

a. View RF network settings

7. Serial port screen

a. View the way serial ports are set up

8. Ethernet port screen

a. View Ethernet port settings

b. To view the current IP address from LCD, the Ethernet port must be

actively connected to a network or third-party Ethernet device such as

Router, Switch, IP Radio, RTU, PLC, or PC

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12. GROUNDING BEST PRACTICES

1. DO NOT tie earth ground the digital and power ground terminals

Wireless Gateways.

2. The panel enclosure must be grounded to earth.

3. It is safe to mount OleumTech Wireless Gateways to panel enclosure

since the chassis and digital/power ground terminals are isolated.

4. Where bulkhead (black phantom) antennas are used, the inner

surface, outer surface, and inner wall of the hole drilled, should be

isolated from the antenna. Use the rubber washers supplied by

manufacturer to isolate the antennas from the enclosures (use

thickest washer supplied by manufacturer to isolate the antennas

from the enclosures (use thickest washer on exterior side of

enclosure).

TERRE DES MEILLEURES PRATIQUES (Françias)

1. Ne pas attacher TERRE les bornes de masse et de puissance numériques

sans fil Passerelles .

2. Le boîtier du panneau doit être mis à la terre .

3. Il est sûr de monter OleumTech Wireless Gateways au boîtier du panneau

depuis le châssis et les terminaux / sol de puissance numériques sont

isolées.

4. Où cloison ( Phantom Black ) antennes sont utilisées , la surface intérieure ,

la surface extérieure , et la paroi intérieure du trou foré , doit être isolé de

l'antenne . Utilisez les rondelles en caoutchouc fournies par le fabricant

pour isoler les antennes des enceintes (utilisez la plus épaisse rondelle

fournie par le fabricant pour isoler les antennes des enceintes (utilisez la

plus épaisse rondelle sur côté extérieur de l'enceinte ) .

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Grounding Gateways & I/O Modules:

• Battery negative should never be common with earth ground.

• For fiberglass enclosures, the backplane inside may be connected

to earth ground. Typically, there is a lug specifically for this

connection. The equipment inside the enclosure however, should

not be common with the backplane in this case.

• For steel enclosures, battery negative should not be common with

the enclosure as the enclosure will usually be common with the

pole supporting it (basically earth ground).

A. Where bulkhead (black phantom) antennas are used, the inner surface,

outer surface, and inner wall of the hole drilled, should be isolated from

the antenna. Use the rubber washers supplied by the manufacturer to

isolate the antennas from the enclosures (use thickest washer on exterior

side of enclosure).

B. Where external antennas, such as omni-directional and yagi, are utilized, a

polyphaser is typically used. The actual connection between lightening

arrestor and antenna cable should be isolated. The lightening arrestor

itself has its own lug designed to be connected to earth ground.

• Once all wiring and grounding recommendations have been

followed it is important to test the ground resistance at the

grounding rod to assure a good ground. The most effective

grounding method is direct connection to earth ground with

minimal impedance. An impedance of less than 5 Ohms is

recommended.

• For more details on proper grounding electrodes and grounding

electrode conductors, consult the National Electrical Code.

CAUTION: Ensure field wiring connections are in accordance with Article

504 of the National Electrical Code, ANSI/NFPA70. For more details on

proper grounding electrodes and grounding electrode conductors, consult

the National Electrical Code.

Terre passerelles et modules E / S: (Français)

• Négative batterie ne doit jamais être commun avec la terre.

• Pour les enveloppes en fibre de verre, le fond de panier à l'intérieur peut

être relié à la terre. Typiquement, il se agit d'un ergot spécifiquement

pour cette connexion. L'équipement intérieur de l'enceinte ne devrait

toutefois pas être commun avec le fond de panier dans ce cas.

A. Pour les enveloppes d'acier, négatif de la batterie ne doit pas être commun

avec l'enceinte, l'enceinte sera généralement commun avec le pôle le

soutenir (essentiellement de la terre).

A. Où cloison (Phantom Black) antennes sont utilisées, la surface intérieure,

la surface extérieure, et la paroi intérieure du trou foré, doit être isolé de

l'antenne. Utilisez les rondelles en caoutchouc fournies par le fabricant pour

isoler les antennes des enceintes (utiliser la plus épaisse rondelle sur le côté

extérieur de l'enceinte).

B. Lorsque les antennes externes, tels que omnidirectionnelle et Yagi, sont

utilisés, un Polyphaser est généralement utilisé. La connexion réelle entre

Polyphaser et le câble d'antenne doit être isolé. Le Polyphaser lui-même a sa

propre patte destinée à être reliée à la terre.

• Une fois que toutes les recommandations de câblage et de mise à la

terre ont été suivies, il est important de tester la résistance du sol à la

tige de mise à la terre pour assurer un bon sol. La méthode de mise à la

terre la plus efficace est la connexion directe à la terre avec une

impédance minimale. Une impédance inférieure à 5 Ohms

recommandée.

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13. INSTALLATION

The following procedure describes how to install a DH3

Before you perform this procedure, be sure the DH3 meets applicable

grounding requirements in the enclosure – see previous section).

Special Conditions for Use

I. To be installed inside an approved AEx and CSA Ex or IECEx and ATEX (where

applicable) tool-secured enclosure with a minimum IP rating of IP54 that has

a suitable service temperature range.

II. Mounting of the equipment within a suitable enclosure will cause the

internal ambient enclosure temperature to be higher than the maximum

external enclosure ambient temperature. The equipment shall not form part

of the external enclosure (panel mounted, for example). All cable entries

into the enclosure shall be fitted with AEx and CSA Ex or IECEx and ATEX

(where applicable) certified cable glands that have a minimum ingress

protection of IP54. The cable glands shall have an operating temperature

range equal to or greater than the ambient operating temperature.

III. Any Ethernet connectors used shall be checked to ensure that the

mechanical retaining clip is undamaged and provides a mechanically secured

and retained connection.

IV. Transient protection shall be provided on the supply to limit transients to

max. 119 Vpk

V. End user shall properly ground the end enclosure in which DH3 Wireless

Gateway and LCD models will be installed. End user shall check “Earth

continuity” after Grounding.

VI. The equipment shall only be used in an area of not more than pollution

degree 2, as defined in IEC 60664-1.

Note: Ex Approval of enclosure and cable glands contingent on compliance with

applicable local regulations.

INSTALLATION (FRANÇAIS)

La procédure suivante décrit l'installation correcte d'un DH3.

Avant d'effectuer cette procédure, se assurer que le DH3 répond aux exigences

de mise à la terre en vigueur dans l'enceinte - voir la section précédente).

Conditions particulières d'utilisation

I. Pour être installé dans une AEX et CSA Ex ou IECEx et ATEX (le cas échéant)

enceinte de l'outil sécurisé approuvé avec une cote minimale IP IP54 qui a une

plage appropriée de la température de service.

II. Le montage de l'équipement dans une enceinte appropriée provoquera la

température ambiante intérieure de l'enceinte soit supérieure à la

température ambiante enceinte externe maximale. L'équipement ne doit pas

faire partie de l'enceinte externe (monté sur panneau, par exemple). Les

entrées de câbles dans l'enceinte doivent être munis de AEX et CSA Ex ou IECEx

et ATEX (le cas échéant) des presse-étoupes certifiés qui ont un minimum de

protection d'entrée IP54. Les presse-étoupe ont une plage de température de

fonctionnement égale ou supérieure à la température ambiante de

fonctionnement.

III. Tous les connecteurs Ethernet utilisés doivent être vérifiées pour assurer que

le clip de fixation mécanique est en bon état et offre une connexion sécurisée

et mécaniquement retenu.

IV. Protection contre les transitoires doivent être fournis sur la fourniture de

limiter les transitoires max. 119 Vpk

V. Fin utilisateur est correctement à la terre le boîtier d'extrémité dans laquelle

Wireless Gateway DH3 et modèles LCD seront installés. L'utilisateur final doit

vérifier la «continuité de la Terre" après l'échouement

VI. L'équipement ne doit être utilisé dans une zone ne dépassant pas le degré de

pollution 2, tel que défini dans la norme IEC 60664-1.

Remarque: Ex Approbation de l'enceinte et des presse-étoupes subordonnée à la

conformité aux règlements locaux en vigueur.

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1. DH3 Mounting

a. Hook DH3 onto DIN Rail, then press down to compress the spring-loaded

mechanism

b. Press Down on Clamp Lever and Latch Bottom Hooks

c. Another view

2. Insert Optional Micro SD Card for Data Logging

a. Use only industrial-grade Micro SD Card part # SX1000-SD2 (2 GB)

b. Place the Micro SD Card in the slot

c. Gently in push in the Card into the slot

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