Audiovox 4177 Troubleshooting Manual

Type
Troubleshooting Manual
~
.,.~
~~
,
,
Form # 4177
03/98
Familiarize yourself with the Installation Instructions and Cruise Control components.
A. Wllen disconnecting connectors, hold connector and ress the lock downward while pulling connectors apart.
(Figure A) CAUTION: Do Not Pull On Wires
",'
,-~IGURE B
B. When connecting mating connectors, push connectors together until locking mechanisms are
fim11y locked together. (Figure B)
If vehicle is equipped with an Anti-Theft Radio, the radio codemusfbe written down prior to
discolmecting battery cable. The code must be reentered when the negative battery cable is reinstalled.
~-
Remove the vehicle's battery terminals before
installing the Cruise Control components
for safety precautions. (Figure C)
Remove Both
Battery
Terminals
:3~!
FIGURE C
.
5 D
l 'rrTnc.c, t ~.
~ .Eema e:;;I~Ian;"\o::JOnnec cor.
, ," ,
When installing Self Stripping Connector,
Follow these four steps. (Figure D)
4) Bend cover
over and snap
shut
1 ) Press existing
vehicle wire into
connector slot
3) Squeeze tab into
COJU1ector with
pliers
2) Insert
harness wire to
stop, must go
past metal tab
FIGURE D
Page 2
STEP I. HA TTERY DISCONNECT:
Ifvehicle is equipped with Anti-Theft Radio, record security code before disconnecting battery cable.
Il"eter to vehicle,9wners ,manual for instructions. Raise vehicle hood and remove NEGATIVE battery
, , ,
cable (See FibYilre C).
STEP 2. Receiver Module Installation:
Remove existing Cruise Control Switch, if one exists. Refer tp Ifelpful Hint #2 to when disconnecting
4 pin connector.
Choose a location under the driver's side dash to mount the receiver module. This location should be
chosen such that interfacing to the existing cruise control harness does not cause stress on the wiring
harness. It is best to leave at least 2 inches of slack in the wiring harness once it is connected. Also, for
best performance, choose the location such that there is no significant metal (excluding wires) in the
line of sight to the steering wheel. .
Mount the receiver module in the location chosen using either tie straps supplied, or the bracket
supplied.
2
:~1;;:~:[~'
STEP 3. Mounting the Transmitter:
2
Secure the supplied transmitter mounting bracket to the steering wheel as indicated by the mounting
"
bracket installation note.
Slide the transmitter on to the mounting bracket. Firmly press the transmitter on the bracket until it
locks into place. The bracket has automatic locking pins to secure the transmitter.
£ The RF transmitter I~ a NORMALLY OPEN SWITCH. It is necessary to adjust the programming switch
;; on the Cruise Control (where applicable) to the correct position. Refer to your Cruise Control
, Installation Instruction Page #7 for normally open switch.
9
Page
!
TROUBLE SHOOTING GUIDE FOR CRUISE CONTROL WITH
REMOTE CONTROLLED SWITCH
TRANSMITTER
(mounted on steering wheel}
RECEIVER
(mounted under dash)
Equipment Needed
I) Volt/Ohm meter
2) Jumper Wire
~ eory o Remote Controlled Switch Operation
The ROSTRA remote controlled cruise switch incorporates the same features and functions as contemporary cruise control
switches plus a few enhancements. The primary functions; SET, COAST, TAP DOWN, RESUME, ACCEL, and TAP UP
operate no different than any other cruise switch. However, the medium of communications from the switch to the cruise
control is now Radio Frequency as opposed to wire. The benefits of the remote controlled switch are numerous and include;
ability for in-wheel switching witl1out interference of airbags and other critical components of the steering wheel assembly and
simplified installation.
Electrical Tests
Electrical tests are perfonned on the 8 wires at the cruise control module. Using a Volt/Ohm meter, conduct the following
fl'c;ts where the wiring harness enters the cruise control module. The diagram below illustrates the wire locations, colors, and
lunctions on the wirillg harness entering lIl(; cruise colllrol module.
lRlvlBlYIBRIGRIDGIBLUI
Figure J: Wire Locations from left to right entering the cruise control module
Abbreviation
Color
Red
I Abbreviation
BR
Color
Brown
Function
Ignition Power
R
v
B
Violet
Black
Function
Control Switch
Power
Brake Light G
Ground
OR
DO
~
Dark
Green
BLUE
VSS Signal
Set/Decel
y
Ycllo\y
-
Rcsumc/Accel
BLU
Tach Signal
Page 4
round
,
-,..;" '.0'-
each function listed with the vehicle and cruise control
If results are observed contrary to the indicated desired
, fail codes for debugging instructions.
;t.;,~f"r.;c;' , -,c
1 T~~T .FUNCTION
.,A-l INo Power
I A-2 OFF
Ignition "OFF' I 0.0 (zcro)VDC at all wires r
, Ignition "ON", 12VI)C on BROWN wire
then press
"'SET' button,
then press both
I
"SET' and
"RESUME"
I b11!fnnc; together
,t'
12VDC on RED wire before
pressing both buttons,
O (zero)VDC on RED wire after
pressing both buttons.
"
'1'"' " ~
Ignition .~N" 12VDC on "BROWN" wire
I 12VDC on "RED" wire
12VDC on "VIOLET' wire
I
Ignition "ON"
Push Brake
Pedal
A-4
~
A-5
SET/DECEL
Ignition "ON"
Push "SET'
Button
-
12VDC on "DARK GREEN"
WIre
12VDC on "YELLOW" \\,irf'
!3
1,
A-7
4.5VDC to 0.0
"ORA Y" wire,
feet
~
I (Volt meter)
System Ground
I (Ohm meter)
I!,;;,"";,:;;","~;;;;;;",;;i;;;",,
Ignition "OFF'
A-8
Continuity to Ground on
"BLACK" wire
,-,,'
, ,~
\ 0;
B-1
CC""
,""
.iB..l
Re lace remote conti"olled ctuiseswjtchtfariSffijtterandreceiver!
Checki
g: ' , " , b.'c "
8-3
8-4
B-5
B-6
Table I: Instructions for diagnostic fail codes
l
Page 5
(zero)VDC on
3-4 times in 10
Mechllnical Tests
Veri(v the cruise cable and linkage is properly installed by visually inspecting all related parts of the throttle connection
Verify that the cruise control cable is free to operate from obstruction or resistance. Verify that all brackets are secured
properly and not damaged. Replace any damaged parts. , c
Press and release SET/COAST button.
LED should light each time button is
pressed and go out when it is released.
I
IF YES
IF NOT
Lheck steps to enternlg dlagtlostlcs mode
1Ind try again
Cht:t:k Progranuning Switch #7:
01,'F- Nonnallv OPEN switch
IF NOT
r to Actuator Assembly, if
diagnostic commands are
IF YES
J Check Cruise Control Switch
IF NOT
IF NOT
Lli",,;'; "",ps to ~llt~rillg diiigllOStic Illod;;
and try again
IF YES
Check Programming Switch #10:
ON Vehicle speed sensor (ECM)
I r set incorrectly, reset and re-enter
diagnostic mode
Some vehicles need to be ptlShed more I
Ihm1 tl1ree (3) feet !
Page 6
Entering Diagnostics Mode:
I. Turn the Cl1lise Control Switch to tile OFF position
2. Turn the ignition switch to the OFF position
1. Turn the ignition switch to the ON position .vithout starting the engine, hold the RESUME/ACCEL button
down while you turn the Cl1lise Control Switch to the ON position.)
4. The Diagnostics LED should be off at this time.
Tcstin2 thc Cl1lise Control Switch, Brake S,vitchWirin2, and Vehiclc Specd Sensor (VSS) Signal:
;;"',""f
M~, f ~
c"-
at the factory
or receiver are replaced. In that
,;'j,~:
I I. Install the new transmitter or receiver as described in the manual attached.
2. Use Volt/Ohmmeter to verify the steps you are about to make.
I 3. Connect the Volt/Ohmmeter to the Jrd pin from the left (next to Orange wire) on the lO-pin connector
of the interface harness.
4. Turn the ignition power on, without starting the engine. ! 5: The Volt/Ohmmeter should read (+5 volts ).
6 Locate the Orange wire with the Tee- Tap on the interface harness.
7. Using the jumper harness, momentarily ground the Orange wire.
8. The Volt/Ohmmeter should read (0.0 volts).
9, Using the jumper harness, momentarily ground the Orange wire again.
10; The Volt/Ohmmeter should read (+5 volts).
11. Momentarily press the SET button on the transmitter.
12 The \!olt/Ohmmeter should read (0.0 volts)
13. Momentarily press the SET button on the transmitter again.
"; 14 The Volt/Ohmmeter should oscillate from 0 to +5 volts for approximately 4 seconds indicating the
., programming was successful.
-15 The remote controlled cruise switch is now ready for use.
NOTE: At step 14, if the Volt/Ohmmeter didn't oscillate, but stays at (+5 volts) for 1 second, then stays
at ( 0. O volts ), then the programming was unsuccessful. Turn the ignition power off and repeat steps 1 -15
above. ,
CAUTION: Be sure to road test your Cruise Control after installation. If your Cruise Control was installed correctly, it
should perform as indicated in this section. The Cruise Control Switch is used to operate the system.
Do not use Cruise Control on slippery roads or in heavy traffic.CAUTION:
w ARNING
When conneetmg this system to the vehicle, ensure that you follow this instruction manual and connect only to
spccifi~ wires. Failure to do this may cause the cruise control switch to work improperly, cause electrical or engine
failure. and may result in damage to the vehicle and/or injury to the occupants. We must depend on your skill and
good judgment as you install this system. We urge you evef). step of the way to consider the safety of yourself, the
f owner of the vehicle, and those who ride in it.
Modifications to this device without the express pennission of Rostra Precision Controls, Inc. may void all authority
of the user to operate this device. -
, FCC ID: JDR RFXTSWOl (transmitter)
FCC ID: JDR RFRCSWOl (receiver)
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (I) This
device may not cause hannful interference, and (2) ~is device must accept any interference received, including
interference that may cause undesired operation.
Page7
CC "C;:oN11R()LScIN~c "
."
"R"
()' Sl:J1n;*;~W)~~
ISI ~~r,~~~r
TRQT;,e"
IN ~
1996c!C'~'nn:,r~""~"-,-y~~,,,,,~L"' , ~~."","'.c ~
ALL RIGHTS RESERVED PRINTED IN THE USA
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8

Audiovox 4177 Troubleshooting Manual

Type
Troubleshooting Manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI