Orthofab Star 4S User manual

Category
Scooters
Type
User manual

This manual is also suitable for

USER MANUAL
February 2011
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Please give this manual to the owner of the scooter.
Please read this manual in it entirety before using your
scooter for the first time. Re-read this manual
until it becomes familiar and pay close attention to the
warnings.
If you have any questions about non-covered subjects in this
manual, please consult a technician in an authorized service
center or contact our customer service at : 1-(418)-847-5225
Center:
Address:
Telephone:
The adjustments of your scooter must be made by health
care professionals. Inadequate adjustments can cause
wounds and/or damage to the user, the caregiver, the scooter
or the environment.
Do not install unauthorized accessories. Always consult a
health care professional for any modifications to your
scooter.
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is proud to count you among its customers and thanks you for having
chosen one of its products.
All the products manufactured by respect or exceed the highest standards
of quality and safety currently in force in the industry. personnel is guided
by the desire to satisfy expectations of his customers. This is why does
not hesitate to offer a most complete warranty, applying to the whole scooter elements
and components. However, the warranty does not apply to parts and components
damaged by abuse, carelessness, accident and normal use or installed and modified by
an unauthorized person.
This operating instructions manual has been written to enable you to use your
scooter safely. You will find in this document, information relating to
safety, operating instructions and adjustments.
In order to optimize the performance of your scooter and to extend is
lifespan, it is essential to have it check regularly by a technician from an authorized
service center.
refuse any responsibility for physical injuries or damages resulting from an
improper use of its products, from a lack of precaution in their use or from a modification
made without it written assent.
For your safety, it is important to always take off the contact
key, once you step off your scooter.
Do not force excessively on the scooter driving lever. The
scooter will not go faster even if you pull stronger on this
lever and there is risk of damage some parts of the scooter.
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1SAFETY REQUIREMENTS ...................................................................................... 5
1.1GENERAL REQUIREMENTS ............................................................................................................................ 5
1.1.1BEFORE TAKING THE ROAD ............................................................................................................................................. 5
1.1.2MOVING WITH THE SCOOTER .......................................................................................................................................... 6
1.1.3TO CARRY OUT TRANSFERS ............................................................................................................................................ 6
1.1.4VARIOUS HANDLING OPERATIONS .................................................................................................................................. 7
1.1.5CLEANING AND MAINTENANCE OF COMPONENTS ....................................................................................................... 7
1.2WHAT ABOUT ELECTROMAGNETIC ENERGY ............................................................................................. 8
1.2.1WARNINGS .......................................................................................................................................................................... 8
1.2.2USING TRANSMITTERS AND RECEIVER .......................................................................................................................... 8
2TECHNICAL SPECIFICATIONS ............................................................................... 9
3SETUP INSTRUCTIONS AND ADJUSTMENTS .................................................... 10
3.1SEAT AND TILLER ADJUSTMENTS ............................................................................................................. 10
3.1.1TILLER ANGLE ADJUSTMENT ......................................................................................................................................... 10
3.1.2ADJUSTABLE SEAT HEIGHT (WITH SUSPENSION) ....................................................................................................... 11
3.1.3SEAT DEPTH ADJUSTMENT ............................................................................................................................................ 13
3.1.4SEAT ROTATION ............................................................................................................................................................... 13
3.2ADJUSTABLE ARMRESTS ............................................................................................................................ 14
3.2.1AJDUSTABLE ARMRESTS HEIGHT ................................................................................................................................. 14
3.2.2AJDUSTABLE ARMRESTS WIDTH ................................................................................................................................... 14
3.3ADJUSTABLE BACKREST ANGLE ............................................................................................................... 15
3.3.1CHANGER L’ANGLE DU DOSSIER ................................................................................................................................... 15
4CONTROL PANEL ................................................................................................. 16
4.1CONTROL DESCRIPTIONS ............................................................................................................................ 16
5HOW TO USE ......................................................................................................... 19
5.1OPERATING INSTRUCTIONS ........................................................................................................................ 19
5.1.1STARTING YOUR SCOOTER ............................................................................................................................................ 19
5.1.2TO PUSH THE SCOOTER MANUALLY ............................................................................................................................. 19
5.1.3ANCHOR FOR PARATRANSIT SERVICE ......................................................................................................................... 20
5.1.4ADVISE FOR TRANSPORTATION .................................................................................................................................... 21
5.2RECHARGING BATTERIES ........................................................................................................................... 21
5.2.1ACTIVATING THE ONBOARD BATTERY CHARGER ...................................................................................................... 22
5.2.2ACTIVATING THE EXTERNAL BATTERY CHARGER (Only for the LUNAR 4) ............................................................... 22
5.2.3BATTERIES REPLACEMENT ............................................................................................................................................ 24
5.3SCOOTER BATTERIES WIRING DIAGRAM .................................................................................................. 25
6MAINTENANCE ...................................................................................................... 26
6.1MAINTENANCE PROCEDURES .................................................................................................................... 26
6.2CHECK LIST .................................................................................................................................................... 26
6.3CLEANING ...................................................................................................................................................... 26
6.4BATTERIES ..................................................................................................................................................... 27
6.4.1RECHARGING FREQUENCY ............................................................................................................................................ 27
6.4.2BATTERIES CLEANING ..................................................................................................................................................... 27
6.5STRAIGHT TRAJECTORY .............................................................................................................................. 28
6.6WHEELS .......................................................................................................................................................... 28
6.6.1PNEUMATIC WHEELS ....................................................................................................................................................... 28
6.6.2FRONT CASTERS, REAR WHEELS ................................................................................................................................. 28
6.7BRAKE DISENGAGEMENT ............................................................................................................................ 28
7BREAKDOWN SERVICE GUIDE ........................................................................... 29
8WARRANTY ........................................................................................................... 31
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1 Safety requirements
1.1 GENERAL REQUIREMENTS
(Applies to all Scooters)
The control parameters can be adjusted and/or modified
only by a health care professionals or an authorized
technician.
1.1.1 BEFORE TAKING THE ROAD
Always put the key switch OFF before getting on or off your vehicle.
Make sure that the batteries are sufficiently charged (see battery status
indicator).
Make sure that the anti-tippers are installed.
Make sure that brakes immobilize your scooter completely.
Make sure that tire pressure is appropriate.
Make sure that nothing interferes with wheels (scarf, umbrella, etc…).
Make sure that your seating position is stable.
Position the backrest in the raised position.
Make sure your seat is locked in position before driving.
Fasten your seat belt correctly without to much slack.
Make sure that your personal effects do not block in anyway the Scooter
functions.
Do not install or transport heavy objects on the backrest of your scooter
(backpack, bags, grocery, etc).
NEVER USE A BATTERY CHARGER NOT APPROVED BY
ORTHOFAB. NEVER USE A LESTER BATTERY CHARGER.
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1.1.2 MOVING WITH THE SCOOTER
Avoid slippery surfaces (snow, ice, etc).
Do not change direction abruptly at high speed.
Do not use your scooter on expressways or streets with intense car circulation.
Do not transport passengers.
Do not use your scooter under extreme climatic conditions (storm, rain, etc).
If you drive outside at night, ensure that you will be seen by others.
Do not approach a slope in a diagonal trajectory, always approach the slope in a
straight line, perpendicular to the slope.
Do not go down in a slope in reverse.
Always actuate the lever gently when you start moving in a slope in order to avoid
tipping the scooter.
Do not make a half-turn in a slope.
Reduce your speed in restricted or encumbered areas.
Reduce your speed in a crowd and use your horn to announce your presence.
In front of an obstacle you must stop and cross it perpendicularly and gradually.
Avoid thresholds of more than 1 ½ in (38 mm), they can endanger your stability.
Use the elevators to move from one level to another.
Do not approach a slope surface exceeding 9 °
Always fasten your seat belt.
Keep legs on the scooter floor while driving.
TURNING THE KEY OFF WHILE IN MOTION WILL BRING THE
SCOOTER TO AN ABRUPT STOP.
1.1.3 TO CARRY OUT TRANSFERS
Always put the key switch OFF before getting on or off your vehicle.
Do not park your scooter in a slope.
Always place tiller at a 90-degree angle.
Make sure your seat is locked in position.
Do not use the tiller to assist in transferring.
Never lean forward or backward to reach an object.
Always place yourself sideways to the object to reach.
If your backrest is reclined, do not sit down on the backrest, you could damage the
backrest and tip the scooter.
Do not sit down on the armrest, the scooter could tip over.
Do not disengage your motor brake in a slope.
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1.1.4 VARIOUS HANDLING OPERATIONS
Do not immerse your scooter, it could cause a dangerous electrical problem.
Do not store or leave your scooter without someone taking care of it.
Do not leave your scooter under the rain.
Do not store your scooter in a wet or very cold place, this could cause a
dangerous problem on your scooter.
ORTHOFAB does not assume any responsibility for using the scooter as a seat in
public transportation vehicles.
Your scooter is provided with four anchor points for public transportation. These
anchoring points cannot replace the approved restraint systems from Transport
Canada.
Do not travel on a slope when the scooter is in free wheel.
Do not raise the scooter by its detachable components (armrest, seat, etc).
Do not use your battery charger in a hermetic place (backpack, drawer, etc.).
Always put the on/off switch of the charger on the off position before
disconnecting the charging connector on the scooter.
Never try to modify the connector (110 V AC) of the battery charger. Only use
battery chargers approved by Orthofab.
Never try to modify the battery charger connector (24 V DC) which connect to the
scooter.
Never try to recharge the batteries in your bedroom while you sleep.
Never connect an electric component other than those manufactured by
ORTHOFAB
Never modify the electric circuit of the scooter.
Always protect the tiller when the scooter is transported.
Always and immediately replace any damaged electric wires.
Always carry out regularly maintenance of your scooter as recommended by
Orthofab.
Never try to recharge the batteries in your bedroom while you
sleep. During recharge, batteries can produce a harmful gas
who can cause you health problem.
1.1.5 CLEANING AND MAINTENANCE OF COMPONENTS
Clean as soon as possible your control panel once it has been soiled.
Use a soft rag and a diluted soft soap.
Do not use detergent manufactured with alcohol or thinner.
Regularly carry out maintenance of your scooter as recommended by
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1.2 WHAT ABOUT ELECTROMAGNETIC ENERGY
All electronic instruments which transmit remote informations are generally
apparatus which emit in the environment some radio waves. These radio waves
are called " electromagnetic energy ".
The functionality of an electronic instrument can be deteriorated by this
electromagnetic energy field. It is what we call " an electromagnetic interference".
Stronger the intensity of energy is, greater the risk of bad functional problem of
the apparatus increase. This energy is measured in volt per meter (V/m).
All motorized scooter are suitable to be affected by these interferences. However,
current technology makes it possible to immunize them against these risks. It is
what is called their electromagnetic level of immunity to the interference,
measured also in volt per meter (V/m).
30 V/m is a level of immunity which offers a good protection against the
electromagnetic interferences. The electronic parts of the EGIS electronic from
do meet standard directive EC, 89/336/ECC et EMC prEN12184.
To avoid electromagnetic interferences, it is important to
read and respect the following warning section, before you
use your Scooter for the first time.
1.2.1 WARNINGS
Waves emitted by:
radio and television stations,
amateur radio,
radio transmitters and receivers,
cellular phones,
computer laptops
CAN AFFECT THE CORRECT OPERATION OF MOTORIZED SCOOTERS.
1.2.2 USING TRANSMITTERS AND RECEIVER
Avoid proximity of these sources of electromagnetic emissions.
Always put the joystick box in the off position before using a cellular phone or a
CB apparatus.
The addition of electric accessories and/or electric modifications made to the
scooter will modify its level of immunity to the electromagnetic emissions.
Always put the key in the off position as soon as possible when appears an
erratic operation with the scooter.
Please forward any incident of this kind to .
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2 Technical specifications
Number of wheels 4 3 4 4 4
Colors Silver / Red Red Red Red Red
Pneumatic front wheels 10 X 3,3 10 X 3,3 10 X 3,3 10 X 3,5 13 X 3,5
Pneumatic rear wheels 10 X 3,3 10 X 3,3 10 X 3,3 10 X 3,5 13 X 3,5
Front suspension N/A N/A N/
A
STD STD
Rear suspension N/A N/A N/A STD STD
Maximum speed 10 km/h 10 km/h 10 km/h 10 km/h 10 km/h
Maximum user weight (pounds) 300 275 275 275 350
Number of motor pole 2 2 2 2 4
Standard battery type U1 U1 U1 U1 22 NF
Range with U1 batteries 30 km* 30 km* 30 km* 30 km* N/A
Range with 12V 40 batteries 45 km* 45 km* 45 km* 45 km* 45 km*
Range with 22 NF batteries N/A N/A N/A N/A 55 km*
Length 49 inches 47 inches 46 inches 49 inches 52 inches
Width 24 inches 24 inches 23 inches 24.5 inches 25 inches
Weight without batteries 126 pounds 104 pounds 104 pounds 126 pounds 165 pounds
Seat weight 40 pounds 40 pounds 40 pounds 40 pounds 40 pounds
Ground clearance 4 inches 4 inches 4 inches 4 inches 4 inches
Steering type Delta Delta Delta Delta Delta
*This range can be obtained in optimal conditions of use. Many factors, as, the user weight, an
inadequate tire pressure, outside temperature, angle of slope taken, the type of surfaces used,
can reduce the range (autonomy) by consuming more energy.
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3 Setup instructions and Adjustments
The adjustments of your scooter must be made by a health
care professionals. Inadequate adjustments can cause
wounds and/or damage to the user, the caregiver, the
scooter or the environment.
After having carried out any adjustment and before using
the scooter, make sure that all hardware is tight. Make
sure that all functions are secure before using the scooter.
3.1 SEAT AND TILLER ADJUSTMENTS
3.1.1 TILLER ANGLE ADJUSTMENT
Turn the adjustment mechanism clockwise (See; figure 1).
Adjust the angle of the tiller as needed.
Release the adjustment mechanism, the tiller will stay in position.
To tilt forward the tiller, turn the adjustment mechanism clockwise and let the tiller
go up by itself until it reach the needed position.
Figure1:Tillerangleadjustment.
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3.1.2 ADJUSTABLE SEAT HEIGHT (WITH SUSPENSION)
FOR STAR 3 / 4 and LUNAR 4:
Remove the seat by lifting up the lever (figure 2-A) and pull up as shown
(figure 2-B).
Remove completely back shroud (figure 2-C).
Pull the locking pin out of the seat post, as shown at (figure 2-D), and
pull the inner post up or down to adjust the height position of the seat.
Note: There are two (2) locking pins if you have the suspension
seat model.
Line up position holes.
Install the locking pin ensuring that it is firmly inserted.
Install the back shroud and the seat and ensure the lever is locked in
position.
Figure2B
Figure2CFigure 2D
Lever
Figure2A
Lockin
g
p
in
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FOR STAR 3 / 4 / 4S and HYPER 4 (NO SUSPENSION):
Remove the seat by lifting up the lever (figure 2-E) and pull up as shown
(figure 2-F).
Remove completely back shroud (figure 2-G).
Using a 11/16" wrench or 17 mm wrench, unscrew bolt and nut
(figure 2-H).
Adjust to the needed height and put back in place the bolt and nut.
Be sure to tight the bolt and nut firmly before to put back in place the
rear shroud and the seat.
Figure2F
Figure2G
Figure2E
Figure2H
Bolt and
nut
Lever
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3.1.3 SEAT DEPTH ADJUSTMENT
Pull up the front, right handle (lever), below the seat (figure 3).
Keep the handle upwards and slide the seat forward or backward.
Release the handle to lock the seat at the needed position.
3.1.4 SEAT ROTATION
Pull upwards the seat rotation lever under the seat on the right side
(figure 4).
Keep the lever upwards and rotate the seat. This mechanism allow the
seat to rotate 360° and lock by increment of 45° only by releasing the
lever.
Figure3:Seatdepthadjustment.
Figure4:Seatrotation.
Lever
Lever
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3.2 ADJUSTABLE ARMRESTS
3.2.1 AJDUSTABLE ARMRESTS HEIGHT
The armrest height can be adjusted using a 5mm Allen key, unscrew
the two screw shown at (figure 5-A).
Adjust the armrest at the needed height, 1" or 2 ¾" higher (with
extension, use a ½" wrench)_ (figure 5-B).
3.2.2 AJDUSTABLE ARMRESTS WIDTH
Loosen adjustment knob behind the backrest (figure 6).
Adjust by sliding the armrest at the needed position.
Tighten the adjustment knob to lock the new position.
Figure5A
Figure6:Armrestwidthadjustment.
5 mm
Allen key
1/2"
wrench
Figure5B
Adjustment
knob
Adjustment
knob
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3.3 ADJUSTABLE BACKREST ANGLE
3.3.1 CHANGER L’ANGLE DU DOSSIER
To change the backrest angle, pull upwards the adjustment lever located on the
side of the seat and adjust the seat to the needed angle (figure 7).
The adjustments of your scooter must be made by a health
care professionals. Inadequate adjustments can cause
wounds and/or damage to the user, the caregiver, the scooter
or the environment.
The LUNAR 4 do not have this mechanism, to recline the
backrest.
Figure7:Backrestangleadjustment.
Adjustment
lever
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4 CONTROL PANEL
4.1 CONTROL DESCRIPTIONS
(See; Figures 8-A, B, C and D next pages)
1. Batteries Indicator :
This provides you an indication of the battery charge level.
2. Horn Button :
Press the horn symbol to signal other user you are there.
3. Speed potentiometer (speed adjustment knob):
This potentiometer is use to decrease or increase the speed of the scooter.
4. Accelerator lever :
This will cause movement of the scooter;
The right lever operates forward movement, the left lever
operates backward movement. These levers also control the
speed rates proportional to the amount of pressure applied.
Levers will come back to neutral position when released.
NOTE : Accelerator lever can be programmed for left hand use. (A left handed
user will be able to go forward, just by pulling the left side accelerator lever).
5. Right flashing signal light :
Press the symbol to activate right flashing light if you want to turn right.
6. Hazard and Directional Indicators :
Press the symbol to use the indicator or Hazard Warning Lights.
7. Left flashing signal light :
Press the symbol to activate left flashing light if you want to turn left.
8. HI / LO Speed Switch :
Use this switch to increase or decrease the speed. (HYPER 4 only)
9. Headlight Switch :
Press the symbol to turn on or off the headlight. A light indicator will show
you if lights are on or off.
NOTE : (point 4; accelerator lever) Do not force excessively
on the scooter driving lever. The scooter will not go faster
even if you pull stronger on this lever and there is risk of
damage some parts of the scooter.
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Figure 8-A Control panel_LUNAR 4
Control panel_STAR 3 / 4 and 4S
Figure 8-B
3
2
1
4
9
1
3
9
6
7
4
2
5
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Figure 8-C Control panel_HYPER 4
Figure 8-D
1
2
5
3
4
7
2
6 9
8
(HYPER 4 only)
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5 HOW TO USE
5.1 OPERATING INSTRUCTIONS
5.1.1 STARTING YOUR SCOOTER
Make sure you are properly seated and that the Speed Adjusting Knob (potentiometer)
is turned fully counterclockwise.
Insert key (audio plug ¼") into socket, on tiller. Push the Accelerator Lever as
described earlier. You will slowly accelerate.
Release the lever and you will slowly stop. Practice these two basics functions until you
get used to them.
5.1.2 TO PUSH THE SCOOTER MANUALLY
To push the scooter manually. Pull up the brake lever (figure 9) behind the scooter.
Take off the key from the socket and push the scooter slowly.
Do not force excessively on the scooter driving lever. The
scooter will not go faster even if you pull stronger on this
lever and there is risk of damage some parts of the scooter.
Figure 9 : Topushyourscootermanually,pullupwardsthebrakelever.
Brake lever
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5.1.3 ANCHOR FOR PARATRANSIT SERVICE
Scooters have 4 anchors points. (2) at the front of the scooter and (2) at the back of the
scooter, as shown below.
NEVER pull a load with your scooter. This can cause wounds
and/or damage to the user, the caregiver, the scooter or the
environment.
Do not operate your SCOOTER near stairs, steps, curbs or
terraces where you might accidentally drop a wheel off the
edge of a step.
HYPER 4: Anchor points on
the front bumper.
FRONT ANCHOR
FRONT ANCHOR
REAR ANCHOR
REAR ANCHOR
FRONT ANCHOR
STAR 4 and 4S: Anchor points
on the front bumper.
LUNAR 4: Anchor
points on the front
frame structure.
LUNAR 4 and STAR 4S: Anchor points
directly on the rear frame.
HYPER 4: Anchor points directly on the
rear frame.
FRONT ANCHOR
STAR 3: Anchor points
fixed under the front
shroud on both side.
REAR ANCHOR
STAR 3 and STAR 4: Anchor points
directly on the rear frame.
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Orthofab Star 4S User manual

Category
Scooters
Type
User manual
This manual is also suitable for

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