Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
G0513 Series Combination Manual ............... 2
Manual Accuracy ........................................... 2
Controls & Components ................................. 3
G0513 Series Combination Data Sheet ........ 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Bandsaws ..................... 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 13
Unpacking .................................................... 13
Needed for Setup ......................................... 13
Hardware Recognition Chart ....................... 14
Inventory ...................................................... 15
Cleanup ........................................................ 19
Site Considerations ...................................... 20
Lifting & Placing Bandsaw ........................... 20
Anchoring to Floor ....................................... 21
Assembly ..................................................... 22
Dust Collection ............................................. 26
Adjustment Overview ................................... 27
Initial Blade Tracking ................................... 27
Power Cord Connection (G0513X2BF) ....... 29
Test Run ...................................................... 30
Tensioning Blade ......................................... 32
Fine Tune Tracking ...................................... 33
Adjusting Blade Support Bearings ............... 34
Adjusting Blade Guides ............................... 35
Aligning Table .............................................. 38
Aligning Fence ............................................. 39
Adjusting Positive Stop ................................ 40
Calibrating Miter Gauge ............................... 41
SECTION 4: OPERATIONS ........................... 42
Operation Overview ..................................... 42
Disabling & Locking Switch (G0513,
G0513A40, G0513X2) ................................. 43
Disabling & Locking Switch (G0513X2BF) .. 43
General Overview ........................................ 44
Workpiece Inspection................................... 44
Tilting Table ................................................. 45
Setting Upper Blade Guide Height .............. 46
Blade Selection ............................................ 46
Blade Selection Chart .................................. 49
Blade Care & Break-In ................................. 50
Blade Breakage ........................................... 50
Changing Blade ........................................... 51
Changing Blade Speed ................................ 52
Ripping ......................................................... 53
Crosscutting ................................................. 53
Resawing ..................................................... 54
Cutting Curves ............................................. 56
Stacked Cuts................................................ 56
SECTION 5: ACCESSORIES ......................... 57
SECTION 6: MAINTENANCE ......................... 61
Schedule ...................................................... 61
Wheel Brush ................................................ 61
Cleaning & Protecting .................................. 61
Lubrication ................................................... 61
SECTION 7: SERVICE ................................... 63
Troubleshooting ........................................... 63
V-Belt Service .............................................. 66
Blade Lead ................................................... 67
Adjusting Wheel Brush ................................ 68
Adjusting Tension Lever .............................. 68
Adjusting Guide Post Travel ........................ 69
Aligning Wheels ........................................... 71
Magnetic Brake Adjustment (G0513X2BF).. 73
SECTION 8: WIRING ...................................... 74
Wiring Safety Instructions ............................ 74
G0513, G0513A40 & G0513X2 Wiring
Diagram ....................................................... 75
G0513X2BF Wiring Diagram ....................... 76
SECTION 9: PARTS ....................................... 77
G0513 & G0513A40 Main............................ 77
G0513 & G0513A40 Table, Trunnion &
Lower Blade Guides .................................... 79
G0513 Fence ............................................... 80
G0513A40 Fence ......................................... 81
G0513 & G0513A40 Upper Blade Guides
& Miter Gauge .............................................. 82
G0513 Labels............................................... 84
G0513A40 Labels ........................................ 85
G0513X2 Main ............................................. 86
G0513X2 Labels .......................................... 88
G0513X2BF Main ........................................ 89
G0513X2BF Labels...................................... 91
G0513X2 & G0513X2BF Guides &
Trunnions ..................................................... 92
G0513X2 Fence Assembly & Table ............ 94
G0513X2BF Fence Assembly & Table ........ 95
G0513X2BF Foot Brake .............................. 96
WARRANTY & RETURNS ............................. 97