Wacker Neuson B 5000 User manual

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BELGIEBELGIE

BELGIE

1730 ASSE-MOLLEM1730 ASSE-MOLLEM

1730 ASSE-MOLLEM ASSESTEENWEG 17

Tel. (32) 02-4528509+07Tel. (32) 02-4528509+07

Tel. (32) 02-4528509+07

4040 Herstal 4 Avenue

9800 Deinze Kortrijkse Steenweg 400 Tel. (09)-386 8529

6041 Gosselies-Charleroi Route Nationale Cinq Tel. 071-372450

ÇESKÁ

REPUBLIKA REPUBLIKA

REPUBLIKA

19402 PRAHA 9-HLOUBETIN KOLBENOVA 259

Tel. (0042) 2 862165Tel. (0042) 2 862165

Tel. (0042) 2 862165

DANMARKDANMARK

DANMARK

2690 KARLSLUNDE RØRGANGEN 6

Tel. 46 15 36 00Tel. 46 15 36 00

Tel. 46 15 36 00

8200 Arhus N Randersvej 346 Tel. 86-231777

5250 Odense SV Holkebjergvej 56A Tel. 66-172170

ESPAÑAESPAÑA

ESPAÑA

28850 TORREJON DE ARDOZ (MADRID) POLIGONO INDUSTRIAL LAS MONJAS

Tel. (34) 91-6757525 / 85Tel. (34) 91-6757525 / 85

Tel. (34) 91-6757525 / 85

CALLE PRIMAVERA 11

08780 PALLEJA (Barcelona) PRAT DE LA RIBA, 184 Tel. (93)-6632273

41700 Dos Hermanas (Sevilla) Poligono Industrial La Palmera Tel. (95)-4691129

Nave 14 Tel. (95)-4691129

46133 Meliana (Valencia) Calle Salvador Giner, 6 Tel. (96)-1492102

15890 Santiago de Compostela (La Coruña) Poligono Industrial el Tambre, Via Pasteur, 47a Tel. (981) 573366 / 67

SUOMISUOMI

SUOMI

04250 KERAVA PAJAPELLONKUJA 4

Tel. (0358) 09-2945522Tel. (0358) 09-2945522

Tel. (0358) 09-2945522

FRANCEFRANCE

FRANCE

77170 BRIE COMTE ROBERT 335, RUE GLORIETTE—ZAC DU TUBOEUF

Tel. (33) 1-60623000Tel. (33) 1-60623000

Tel. (33) 1-60623000

Aix en Provence 13540 Puyricard Tel. 4 42630526

Arras 62217 Beaurains Tel. 3 21235361

Bordeaux 33700 Merignac Tel. 5 56343346

Bourges 18390 St. Germain du Puy Tel. 2 48652015

Lyon 69740 Genas Tel. 4 78401384

Nancy 54180 Heillecourt Tel. 3 83565801

Rennes 35510 Cesson Sevigne Tel. 2 99321522

Toulouse 31270 Cugnaux Tel. 5 61075250

Kehl 77694 Kehl-Goldscheuer Tel. (0590) 9321

HUNGARIAHUNGARIA

HUNGARIA

Tel. (36) 1-261 7135Tel. (36) 1-261 7135

Tel. (36) 1-261 7135

1104 BUDAPEST MÁDI U. 52

Tel. (36) 1-260 3985Tel. (36) 1-260 3985

Tel. (36) 1-260 3985

IRELANDIRELAND

IRELAND

DUBLIN 13 127A. BALDOYLE INDUSTRIAL ESTATE

Tel. (00353) 01-8320218Tel. (00353) 01-8320218

Tel. (00353) 01-8320218

ITALIAITALIA

ITALIA

40016 SAN GIORGIO DI PIANO (Bologna) Via Due Agosto, 1980, Strage di Bologna, 3

Tel. 39.05.665.566 - 665.1574Tel. 39.05.665.566 - 665.1574

Tel. 39.05.665.566 - 665.1574

00125 ACILIA (Roma) Viale Enrico Ortolani, 262 Tel. 39 . 06 . 5219246

20041 Agrate Brianza (Mi) Via Archimede, 31 Tel. 39. 039.699 0136

NEDERLANDNEDERLAND

NEDERLAND

3821 BJ AMERSFOORT COBOLWEG 1

Tel. 033 - 450 40 45Tel. 033 - 450 40 45

Tel. 033 - 450 40 45

2984 BL Ridderker Glasblazerstraat 7 Tel. 0180 - 41 70 56

7418 EZ Deventer Arnbergstraat 9 Tel. 0570 - 63 00 87

5684 PS Best De Dintel 37 Tel. 0499 - 33 04 33

1704 RT Heerhugowaard Einsteinstraat 4d Tel. 072 - 574 20 78

9411 XN Beilen De Hanekampen 19 Tel. 0593 - 52 31 24

NORGENORGE

NORGE

1481 HAGAN TYRIVN. 7

Tel. (47) 0 6707-2330Tel. (47) 0 6707-2330

Tel. (47) 0 6707-2330

POLSKAPOLSKA

POLSKA

05-850 OŹARÓW MAZOWIECKI UL. KONOTOPSKA 4

Tel. (48) 22 722 20 59Tel. (48) 22 722 20 59

Tel. (48) 22 722 20 59

62-081 Wysogotowo k. Poznania ul. Kamienna 1 Tel. (061) 814-3797

PORTUGALPORTUGAL

PORTUGAL

2785-S. Domingos De Rana Urbanização Industrial de Trajouce, Lote 1

Tel. (351) 21 4443561 / 87Tel. (351) 21 4443561 / 87

Tel. (351) 21 4443561 / 87

4785-S. Romao do Coronado Lg. do Soeiro, Apartado 2 Tel. (351) 22 982 7992 / 93

SVERIGESVERIGE

SVERIGE

24734 SÖDRA SANDBY SKATTEBERGAVÄGEN 13

Tel. (46) 046-57870Tel. (46) 046-57870

Tel. (46) 046-57870

16170 Bromma Karlsbodavägen 17E Tel. 08-282860

41749 Göteborg Knipplekullen 3A Tel. 031-551362

SCHWEIZSCHWEIZ

SCHWEIZ

8305 Dietlikon Bahnhofstrasse 3

Tel. (41) 1-8353939Tel. (41) 1-8353939

Tel. (41) 1-8353939

TURKIYETURKIYE

TURKIYE

81120 K. Bakkalköy-ISTANBUL Karaman Çiftligi Cad. No: 55

Tel. (90) 216 464 2541Tel. (90) 216 464 2541

Tel. (90) 216 464 2541

35350 Üçkuyular-Izmir Mithatpasa Cad. No. 1189 Tel. (90) 232 259 8944

06520 Balgat-Ankara Çetin Emeç Bulvari No. 52 Tel. (90) 312 285 3110

B5000

i

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

! !

1012SD26

This manual provides information and procedures to safely operate and maintain this WACKER model. For your

own safety and protection from injury, carefully read, understand and observe the safety instructions described

in this manual. THE INFORMATION CONTAINED IN THIS MANUAL WAS BASED ON MACHINES IN PRODUCTION

AT THE TIME OF PUBLICATION. WACKER CORPORATION RESERVES THE RIGHT TO CHANGE ANY PORTION

OF THIS INFORMATION WITHOUT NOTICE.

Diese Betriebsanleitung enthält Informationen und Verfahren, um dieses WACKER Gerät sicher zu bedienen und zu

warten. Für Ihre Sicherheit und zur Verhinderung von Verletzungen, diese Betriebsanleitung bitte genau durchlesen

und die Angaben befolgen. DIE HIERIN ENTHALTENEN INFORMATIONEN SIND AKTUELL ZUM ZEITPUNKT DER

VERÖFFENTLICHUNG. ÄNDERUNGSRECHT VORBEHALTEN.

Este manual contiene información y procedimientos que son necesarios para operar y mantener esta máquina

WACKER. Para su propia seguridad y protección, lea por favor este manual cuidadosamente y observe todas las

instrucciones de seguridad descritas en este manual. LA INFORMACION CONTENIDA POR ESTE MANUAL FUE

BASADA EN LAS MAQUINAS FABRICADAS AL TIEMPO DE SU PUBLICACION. WACKER RESERVA EL

DERECHO DE CAMBIAR CUALQUIER PORCION DE ESTE MANUAL SIN AVISO PREVIO.

Ce manuel fournit des informations et des procédures destinées à utiliser et à entretenir en toute sécurité cette machine

WACKER. Pour votre propre sécurité et afin d’éviter tout accident, lisez, comprenez et respectez soigneusement les

consignes de sécurité décrites dans ce manuel. LES INFORMATIONS CONTENUES DANS CE MANUEL SONT

BASEES SUR LES MACHINES EN COURS DE PRODUCTION AU MOMENT DE LA PUBLICATION. WACKER

CORPORATION SE RESERVE LE DROIT DE MODIFIER TOUTE PARTIE DE CES INFORMATIONS SANS

PREAVIS.

This manual is divided into the sections listed below:

Diese Betriebsanleitung ist in folgende Kapitel eingeteilt:

Este manual está compuesto por las siguientes secciones:

Ce manuel contient les sections suivantes:

Item Number / Artikel-Nummer / Número de referencia / Numéro de référence :

0007522

Operation

(English)

Betrieb

(Deutsch)

Operación

(Español)

Opération

(Français)

Parts / Teile / Repuestos / Pièces

Engine Parts / Motorteile /

Repuestos de Motor/ Pièces de Moteur

1A

1B

1C

1D

2

3

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B5000

iii

PATENT PENDING

111545

This machine may be covered by one or more of the following patents:

Dieses Gerät ist unter einem oder mehreren der folgenden Patente geschützt:

Puede ser que las patentes a continuación sean válidas para esta máquina:

Cette machine peut être protégée sous les brevets d’invention ci-dessous :

111891

OF THESE U.S. PATENTS:

4643611; 4555238; 5564375; 5586630; 4419048

WACKER MACHINES PROTECTED BY ONE OR MORE

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B5000

Operating Information

Table of Contents

1A

1A-1

1.1 Safety Notes ............................................................................................ 1A-2

1.2 Laws Pertaining to Spark Arresters ......................................................... 1A-2

1.3 Operating Safety...................................................................................... 1A-3

1.4 Operator Safety while using Internal Combustion Engines ...................... 1A-3

1.5 Service Safety ......................................................................................... 1A-4

1.6 Technical Data ......................................................................................... 1A-5

1.7 Safety Labels ........................................................................................... 1A-6

1.8 Label Locations........................................................................................ 1A-7

1.9 Application ............................................................................................... 1A-8

1.10 Recommended Fuel ................................................................................ 1A-8

1.11 Before Starting......................................................................................... 1A-8

1.12 Operation ................................................................................................. 1A-9

1.13 To Start.................................................................................................... 1A-9

1.14 To Stop .................................................................................................... 1A-9

1.15 Periodic Maintenance Schedule ............................................................ 1A-10

1.16 Engine Oil .............................................................................................. 1A-10

1.17 Air Cleaner ............................................................................................. 1A-11

1.18 Spark Plug ............................................................................................. 1A-11

1.19 Carburetor Adjustment........................................................................... 1A-12

1.20 Idle Speed Adjustment........................................................................... 1A-12

1.21 Belt Adjustment ..................................................................................... 1A-13

1.22 Storage .................................................................................................. 1A-13

1.23 Troubleshooting ..................................................................................... 1A-13

1A-2

1A OPERATION B50001

1.1 Safety Notes

This manual contains NOTES, CAUTIONS, and WARNINGS which must be followed to prevent the possibility of

improper service, damage to the equipment, or personal injury.

Note:

Contains additional

information important to a procedure.

CAUTION:CAUTION:

CAUTION: Provides information important to prevent

errors which could damage machine or components.

1.2 Laws Pertaining to Spark Arresters

Notice: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be

used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent

accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United

States Forest Service for this purpose.

In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety

Administrator.

WARNING

Warns of conditions or practices which

could lead to personal injury or death!

1A-3

B5000 OPERATION 1A

1.3 Operating Safety

Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by

untrained personnel can be dangerous! Read the operating instructions contained in both this manual and the engine

manual and familiarize yourself with the location and proper use of all controls.

WARNING

NEVER allow improperly trained people to operate

this equipment. People operating this equipment

must be familiar with the potential risks and hazards

associated with it.

NEVER touch engine or muffler while power unit is

operating or immediately after it has been turned off.

These areas get hot and may cause burns.

NEVER use accessories or attachments which are

not recommended by WACKER for this equipment.

Damage to equipment and/or injury to user may

result.

NEVER use this machine for any application other

than vibrating concrete.

NEVER leave machine running unattended.

ALWAYS read, understand, and follow procedures

in Operator’s Manual before attempting to operate

equipment.

ALWAYS be sure operator is familiar with proper

safety precautions and operation techniques before

using power unit.

ALWAYS be sure power unit is on a firm, level

surface and will not tip, roll, slide, or fall while

operating.

ALWAYS close fuel valve on engines equipped with

one, when power unit is not being operated.

ALWAYS store equipment properly when it is not

being used. Equipment should be stored in a clean,

dry location out of the reach of children.

ALWAYS keep hands, feet, and loose clothing

away from moving parts of equipment.

ALWAYS wear protective clothing when operat-

ing equipment. For instance, goggles or safety

glasses will protect eyes from damage caused by

flying debris.

ALWAYS operate power unit with all safety

devices and guards in place and in working

order.

WARNING

DO NOT run machine indoors or in an enclosed

area such as a deep trench unless adequate

ventilation, through such items as exhaust fans

or hoses, is provided. Exhaust gas from the en-

gine contains poisonous carbon monoxide gas;

exposure to carbon monoxide can cause loss of

consciousness and may lead to death.

ALWAYS refill fuel tank in well-ventilated area.

ALWAYS replace fuel tank cap after refueling.

DO NOT smoke while operating power unit.

DO NOT smoke when refueling engine.

DO NOT refuel hot or running engine.

DO NOT refuel engine near open flame.

DO NOT spill fuel when refueling engine.

DO NOT operate near open flames.

1.4 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety

guidelines described below could result in severe injury or death.

1A-4

1A OPERATION B50001

1.5 Service Safety

Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly

over a long period of time, periodic maintenance and occasional repairs are necessary.

WARNING

DO NOT attempt to clean or service power unit while

it is running. Rotating parts can cause severe injury.

DO NOT crank a flooded engine with the spark plug

removed on gasoline-powered engines. Fuel trapped

in the cylinder will squirt out the spark plug opening.

DO NOT test for spark on gasoline-powered en-

gines, if engine is flooded or the smell of gasoline is

present. A stray spark could ignite fumes.

DO NOT use gasoline or other types of fuels or

flammable solvents to clean parts, especially in

enclosed areas. Fumes from fuels and solvents can

accumulate and become explosive.

ALWAYS operate power unit with all safety devices

and guards in place and in working order.

ALWAYS keep area around muffler free of debris

such as leaves, paper, cartons, etc. A hot muffler

could ignite them, starting a fire.

ALWAYS replace worn or damaged components with

spare parts designed and recommended by WACKER

for servicing this machine.

ALWAYS remove or disconnect spark plug on power

units equipped with gasoline engines, before servic-

ing power unit, to avoid accidental start-up.

1A-5

B5000 OPERATION 1A

Engine Make Briggs & Stratton

Engine Model 133232

Rated Power Hp (kW) 5.0 (3.7)

Engine Speed - full load rpm 3150 ± 100

Engine Speed - idle rpm 1600 ± 100

Clutch Engagement rpm 2000 ± 200

Valve Clearance (cold) in. (mm) Inlet: 0.006 (0.15)

Exhaust: 0.010 (0.25)

Air Cleaner Replaceable dry type, paper element with foam precleaner

Engine Lubrication oil grade Above 40°F (4°C) SAE 30

Below 40°F (4°C) SAE 10W30

service class SH, SG, SF

Engine Oil Capacity oz. (ml) 20 (600)

Fuel Regular unleaded gasoline

Fuel Tank Capacity qt. (l) 3.0 (2.8)

Fuel Consumption qt. (l) / hr. 1.9 (1.8)

Spark Plug Champion RCJ8

Electrode Gap in. (mm) 0.030 (0.76)

Power Unit

Size in (mm) 23x18x17 (585x455x430)

Weight lbs. (kg) 68 (31)

Speed (no load) rpm 10000

1.6 Technical Data

Engine

The required sound specifications, per Appendix 1, Paragraph 1.7.4.f of the EC-Machine Regulations, are:

- the sound pressure level at operator’s location (L

pA

) = 87 dB(A)

- the sound power level (L

WA

) = 97 dB(A)

These sound values were determined according to ISO 3744 for the sound power level (L

WA

) and ISO 6081 for

the sound pressure level (L

pA

) at the operator’s location.

The weighted effective acceleration value, determined according to ISO 8662 Part 1, is 5.1 m/s

2

.

The sound and vibration measurements were obtained with the unit operating at nominal speed.

Sound Measurements

1A-6

1A OPERATION B50001

1.7 Safety Labels

The WACKER power units use international pictorial labels where needed. These labels are described below:

Label Meaning

ADVERTENCIA

AVERTISSEMENT

Warning! Hot surface.

PRECAUTION

PRECAUCION

VORSICHT

Danger! Engines emit carbon monoxide;

operate only in well ventilated area. Read the

operator's manual.

No sparks, flames or burning objects near

machine. Shut off engine before refueling.

117034

STOP

DANGER

GEFAHR

PELIGRO

DANGER

Caution! Read and understand the supplied

operator's manual before operating this

machine. Failure to do so increases the risk

of injury to yourself or others.

117045

117037

WARNUNG

WARNING

ADVERTENCIA

AVERTISSEMENT

117157

Warning! Hand injury if caught in moving

belt. Always replace belt guard.

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1A-8

1A OPERATION B50001

1.9 Application

This power unit is intended for on-site vibration of concrete for foundations, walls, columns, slab work, etc. For in-plant

vibration of concrete during the production of pipes, slabs, beams, double T’s, columns and walls, WACKER

recommends the use of M1000, M2000, and M3000 electric power units.

1.10 Recommended Fuel

The engine requires regular grade unleaded gasoline.

Use only fresh, clean gasoline. Gasoline containing

water or dirt will damage fuel system. Consult engine

owner’s manual for complete fuel specifications.

1.11 Before Starting

1. Read safety instructions at the beginning of this

manual.

2. Place the unit on a firm, flat, level surface.

3. Check fuel level, engine oil level, and condition of air

cleaner.

b

a

1034SD02

1.12 Operation

1. Start the engine without a flexshaft attached to the

power unit, run the engine for 1½–2 minutes to allow

it to warm up, then shut it off.

Note:

The power unit is designed to accept a quick-

disconnect coupler in order to make it easier to attach a

flexshaft.

2. Attach the flexshaft as follows:

• Align the coupler-shaft combination with the power

unit coupling hub (a).

• Raise the detent pin (b) and the slip coupler into

place.

• Rotate the coupler until the detent pin seats in the

coupler socket and the coupler is held securely in

place.

WARNING

Do not attach the flexshaft while the engine is

running! Hand injury could result!

3. Start the engine and run it at full speed while operating

the power unit.

1A-9

B5000 OPERATION 1A

e

CHOKERUN

OFF FASTIDLE

d

c

1

c

2

d

1

d

3

d

2

f

1013SD77

1.13 To Start

1. Move choke lever (c) to “CHOKE” position (c

2

).

2. Move throttle control (d) to “FAST” position (d

3

).

3. Pull the starter rope (e).

Note:

Some engines are equipped with an oil alert

light

(f)

that will flash while pulling the starter rope. If

this happens, the oil level is too low and the engine will

not start. Replenish oil supply before attempting to

start engine.

4. When engine starts, move throttle control to “IDLE”

position (d

2

) and allow engine to warm up a few

minutes.

5. Move choke lever to “RUN” position (c

1

) when engine

is warm.

6. Move throttle control to “FAST” position (d

3

) to oper-

ate power unit.

1013SD73

1.14 To Stop

1. Move throttle control to “OFF” position (d

1

).

CAUTION: Do not move choke lever to “CHOKE”

position to stop engine. Backfire or engine damage

may occur.

1A-10

1A OPERATION B50001

1.15 Periodic Maintenance Schedule

The chart below lists basic power unit and engine maintenance. Refer to engine manufacturer’s Operation Manual

for additional information on engine maintenance. A copy of the engine Operator’s Manual was supplied with the

machine when it was shipped.

a

1.16 Engine Oil

Drain oil while engine is still warm.

1. Remove oil drain plug (c) and drain oil.

2. Re-install drain plug.

3. To add oil do one of the following:

Remove dipstick (a) and add oil through filler tube. Fill

to full mark on dipstick.

or

Remove filler plug (b) and fill engine crankcase

through oil filler opening with recommended oil, up to

level of plug opening (d).

Oil capacity: 20 oz. (0.6 liters).

4. When full, re-install filler plug and dipstick.

d

Daily After Every Every Every Every

before first week two weeks month 6 months

starting 5 or or or or

hours 25 hrs. 50 hrs. 100 hrs. 500 hrs.

Check fuel level. •

Check engine oil level. •

Inspect air filter. Replace as needed. •

Check and tighten external hardware. •

Change engine oil. ••

Clean cooling system. •

Check and clean spark plug. •

Clean air cleaner elements. •

Clean combustion chamber. •

Check belt tension. •

Check and adjust valve clearance. •

b

1013SD74

c

1A-11

B5000 OPERATION 1A

1.17 Air Cleaner

Service air cleaner frequently to prevent carburetor

malfunction.

NEVER run engine without air cleaner. Severe engine

damage will occur.

The engine is equipped with a dual element air cleaner.

1. Remove air cleaner cover (e). Remove both ele-

ments and inspect them for holes or tears. Replace

elements if damaged. Undamaged elements may be

cleaned and reused.

2. To clean foam element (f):

Wash in solution of mild detergent and warm water.

Rinse thoroughly in clean water. Allow element to dry

thoroughly. Once dry, soak element in clean engine

oil and squeeze out excess.

3. To clean paper element (g):

Tap element gently on a flat surface to remove excess

dirt. Replace element if it appears heavily soiled.

WARNING

NEVER use gasoline or other types of low flash

point solvents for cleaning the air cleaner. A fire or

explosion could result.

f

g

e

1013SD75

1.18 Spark Plug

Clean or replace spark plug as needed to ensure proper

operation. Refer to the engine Owner’s Manual.

Recommended Plug: Champion RCJ8

1. Remove spark plug and inspect it.

2. Replace plug if the insulator is cracked or chipped.

Clean spark plug electrodes with a wire brush.

3. Set gap to 0.030" (0.76 mm).

4. Tighten spark plug securely.

CAUTION: A loose spark plug can become very hot

and may cause engine damage.

1006SD37

0.030 in.

(0.76 mm)

WARNING

The muffler becomes very hot during operation and

remains hot for a while after stopping the engine. Do

not touch the muffler while it is hot.

1A-12

1A OPERATION B50001

1.19 Carburetor Adjustment

Note:

All carburetor adjustments must be made with air

cleaner attached to engine.

Initial Adjustment:

1. Turn needle valve (c) clockwise (in) until it just closes.

Do not over-tighten or damage may occur.

2. Open needle valve by turning counterclockwise

(out) 1-1/2 turns.

This initial adjustment will allow the engine to start and

be warmed up before making final adjustment.

Final Adjustment:

1. Start the engine and allow it to warm up at least two

minutes.

2. Turn needle valve (c) clockwise (in) until engine

misses. This is the LEAN setting.

3. Turn the needle valve counterclockwise (out), past

the point where the engine runs smoothly, until the

engine starts missing again. This is the RICH setting.

4. Turn the needle valve clockwise (in) to the mid-point

between the RICH and LEAN settings.

1.20 Idle Speed Adjustment

Adjust idle when engine is warm.

To adjust engine idle speed:

1. Start engine and allow it to warm up.

2. Move throttle control to “IDLE” (see section 1.13

To

Start

).

3. Be sure throttle plate (a) is rotated counterclockwise

as far as possible and that adjusting screw (b) hits

stop on engine. Adjust the adjusting screw until

correct idle speed is obtained (see section 1.6

Tech-

nical Data

).

c

b

a

1013SD76

1A-13

B5000 OPERATION 1A

1.22 Storage

If power unit is to be stored for more than 30 days:

1. Change engine oil and follow procedures described in

engine manual for engine storage.

2. Clean entire power unit and engine.

3. Cover entire machine and store in a clean, dry area.

1.23 Troubleshooting

Problem / Symptom Reason / Remedy

Power unit does not develop full speed 1. Deposits built up in engine.

2. Misaligned sheave and hub shaft.

3. V-belt tension needs readjustment.

4. Clean or replace air filter.

Engine runs; power unit 1. Check V-belt wear and tension.

operates erratically 2. Head or flexshaft may be damaged.

3. Flexshaft may be too long.

4. Check clutch wear.

Engine does not run, 1. Check fuel level.

or engine runs erratically 2. Check spark plug.

3. Clean air filter.

4. Adjust carburetor.

1.21 Belt Adjustment

Belt tension can be maintained by repositioning the

power unit hub.

To change belt tension:

1. Loosen mounting screws (e).

2. Pivot hub (d) either clockwise (to increase tension) or

counter-clockwise (to loosen belt).

3. Tighten mounting screws after belt adjustment and

before operating power unit. Torque to 54 ft.lbs. (73

Nm).

Note:

If power unit does not operate properly after belt

adjustment, check belt for damage. Replace if neces-

sary.

e

d

1034SD02

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2

Parts / Teile / Repuestos / Pièces

B5000

Table of Contents / Inhaltsverzeichnis / Indice / Table des Matières

2.1 Part Numbers - Boldface / Fettgedruckte Nummern / Números de partes en negritas /

Numéros de pièce - en caractères gras..................................................................................... 2-2

2.2 Symbols / Kurzzeichen / Símbolos / Symboles ......................................................................... 2-3

2.3 Power Unit / Antriebsgerät / Unidad Motriz / Unite de Puissance.............................................. 2-4

2.4 Labels / Aufkleber / Calcomania / Autocollants ......................................................................... 2-6

2-1

2

2-2

B5000

Les numéros de pièces imprimés en caractères gras dans les Listes des Pièces

Détachées de ce manuel sont les pièces détachées recommandées par la WACKER

Corporation. Cela veut dire que ces pièces sont sujettes à usure dans des conditions

de travail normales et peuvent nécessiter de l’entretien ou leur remplacement. Nous

recommandons que vous disposez d’un stock de ces pièces pour pouvoir satisfaire

la demande d’entretien de cette machine. Le client doit decider lui-même de la

quantité exacte de pièces de rechange qu’il disposera dans ses stocks.

Los números de partes en negritas en las Listas Ilustradas de Partes son los

repuestos recomendados, ésto quiere decir que estas partes se desgastarán bajo

circunstancias de funcionamiento normales y pueden requerir servicio periódico o

su reemplazo. Se recomienda que el cliente mantenga un abastecimiento adecuado

de estas partes para poder satisfacer la demanda requerida por el servicio a la

máquina. La cantidad de repuestos que el cliente necesitará para reparaciones

dependerá de la póliza de servicio de cada cliente.

Bei den in den Ersatzteillisten fettgedruckten Nummern handelt es sich um

empfohlene Ersatzteile. Dies bedeutet, daß diese Teile bei normalen

Anwendungsbedingungen natürlicher Abnutzung ausgesetzt sind und gelegentlich

ersetzt oder überarbeitet werden müssen. Es wird geraten, diese Teile auf Lager

bereit zu haben, um für Service-Arbeiten an diesem Gerät vorbereitet zu sein.

Lagerbestände für diese und andere Teile, welche für ausgiebigere Reparaturarbeiten

benötigt werden, können je nach Service-Gewohnheiten der einzelnen Kunden

variieren.

Part Numbers appearing in boldface type are recommended spare parts. This

means that these parts are subject to wear under normal operating conditions and

may require periodic service or replacement. It is recommended that these items be

stocked to meet the expected service requirements of this model. Actual stocking

quantities of these and other parts used in more extensive repairs will depend on the

service practices of each customer.

2.1 Part Numbers - Boldface / Fettgedruckte Nummern / Números de partes en negritas /

Numéros de pièce - en caractères gras

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2

2-4

B5000

2.3 Power Unit / Antriebsgerät / Unidad Motriz / Unite de Puissance

1039SD67

28

10

32

31

11

27

26

24

25

24

19

23

33

22

21

20

18

17

16

15

14

13

12

7

10

9

4

32

8

6

30

1

29

2

3

4

[T4]

[T1]

[T2]

[T7]

[L2]

[T4]

L1 - P/N 29312 L2 - P/N 29311

T1 - 19 ft.lbs. (26 Nm) T2 - 54 ft.lbs. (73 Nm) T3 - 15 ft.lbs. (20 Nm) T4 - 18 ft.lbs. (24 Nm)

2

2-5

B5000

Ref. Part No. Qty. Description Beschreibung Descripción Description

1 0011342 4 Screw M8x45 Schraube Tornillo Vis

2 0071940 1 Frame Rahmen Bastidor Châssis

3 0010622 5 Washer B8.4 Scheibe Arandela Rondelle

4 0010367 6 Locknut M8 Sicherungsmutter Contratuerca Contre-écrou

5 *0071961 1 V-belt Keilriemen Correa Courroie

6 0083384 1 Spacer 1-1/2" lg. Abstandsring Espaciador Pièce d'épaisseur

7 0026169 1 Screw 5/16-24x3/4 Schraube Tornillo Vis

8 **0083385 1 Kit-sheave, replacement Satz-Scheibe Juego-polea Jue-réa

9 0071989 1 Key Keil Chaveta Clavette

10 1005118 5 Washer-steel, flat Scheibe Arandela Rondelle

11 0025566 5 Screw 5/16-24x1 Schraube Tornillo Vis

12 0053864 1 Cover-housing Deckel Tapa Couvercle

13 0010372 5 Washer B5.3 Scheibe Arandela Rondelle

14 0010652 5 Lockwasher B5 Federring Disco de resorte Rondelle de ressort

15 0011714 5 Screw M5x12 Schraube Tornillo Vis

16 0026025 2 Washer Scheibe Arandela Rondelle

17 0011422 2 Screw M12x35 Schraube Tornillo Vis

18 0053870 1 Adapter Adapter Adaptador Raccord

19 0073444 1 Kit-hub assembly Satz-Nabe Juego-cubo Jeu-moyeu

20 0071184 1 Pin-detent Vorsteckstift vollst. Pasador compl. Goupille compl.

21 0071189 1 Spring Feder Resorte Ressort

22 0073428 1 Housing-detent pin Stiftgehäuse Funda de pasador Enchâssure / goupille

23 0083074 1 Knob-T Griff Empuñadura Poignée

24 0026810 2 Bearing Lager Cojinete Roulement

25 0053869 1 Spacer Distanzring Espaciador Pièce d'épaisseur

26 2001045 1 Retaining ring Sicherungsring Anillo de retención Bague d'arrêt

27 0053868 1 Shaft-shaft bearing Welle Eje Arbre

28 0011340 2 Screw M8x35 Schraube Tornillo Vis

29 *0078740 1 Engine Motor Motor Moteur

30 0053862 1 Housing Gehäuse Caja Carter

31 0025636 2 Washer 5/16 Scheibe Arandela Rondelle

32 0010787 6 Washer Scheibe Arandela Rondelle

33 0073431 1 Hub Nabe Cubo Moyeu

* Not shown / Nicht gezeigt / No se muestra / Inexposé

** Includes items 6,7,9,10 / Einschließlich 6,7,9,10 / Incluye 6,7,9,10 / Comprend 6,7,9,10.

2

2-6

B5000

Ref. Part No. Qty. Description Beschreibung Descripción Description

1 0116940 1 Label-sheet, engine Aufkleberblatt Hoja de calcomanias Feuille d’autocollants

2 0115060 1 Label-B5000 Aufkleber Calcomania Autocollant

3 0117157 1 Label-pinch hand Aufkleber Calcomania Autocollant

4 0115057 1 Label-Wacker logo Aufkleber Calcomania Autocollant

1034SD01

CAUTION

PRECAUTION

PRECAUCION

VORSICHT

STOP

DANGER

GEFAHR

PELIGRO

DANGER

ADVERTENCIA

AVERTISSEMENT

1

2

4

B5000

3

WARNUNG

WARNING

ADVERTENCIA

AVERTISSEMENT

2.4 Labels / Aufkleber / Calcomania / Autocollants

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Wacker Neuson B 5000 User manual

Wacker Neuson B 5000 User manual

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