Black & Decker 383609-01 User manual

Category
Cordless combi drills
Type
User manual

This manual is also suitable for

D
EWALT Industrial Tool Co., 701 East Joppa Road, Baltimore, MD 21286 Printed in U.S.A. (XXX00-CD-1) Form No. 383609-01
DW900, DW901 Copyright © 2002
The following are trademarks for one or more DeWALT power tools: the yellow and black color scheme; the “D” shaped air intake grill; the array of
pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool.
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 2
INSTRUCTION MANUAL
GUIDE D'UTILISATION
MANUAL DE INSTRUCCIONES
DW900/DW901
Precision Torque Screwdriver
Tournevis dynamométrique
Destornillador con par de precisión
INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA
DE GARANTÍA. ADVERTENCIA: LÉASE ESTE INSTRUCTIVO ANTES
DE USAR EL PRODUCTO.
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 3
English
Important Safety Instructions
WARNING: When using electric tools, basic safety precautions
should always be followed to reduce risk of fire, electric shock, and
personal injury, including the following:
READ ALL INSTRUCTIONS
•KEEP WORK AREA CLEAN. Cluttered areas and benches invite
injuries.
CONSIDER WORK AREA ENVIRONMENT. Don’t expose power
tools to rain. Don’t use power tools in damp or wet locations. Keep
work area well lit. Do not use tool in presence of flammable liquids
or gases.
GUARD AGAINST ELECTRIC SHOCK. Prevent body contact
with grounded surfaces. For example; pipes, radiators, ranges, and
refrigerator enclosures.
KEEP CHILDREN AWAY. Do not let visitors contact tool or
extension cord. All visitors should be kept away from work area.
•STORE IDLE TOOLS. When not in use, tools should be stored in
dry, and high or locked-up place — out of reach of children.
DON’T FORCE TOOL. It will do the job better and safer at the
rate for which it was intended.
USE RIGHT TOOL. Don’t force small tool or attachment to do the
job of a heavy-duty tool. Don’t use tool for purpose not intended.
DRESS PROPERLY. Do not wear loose clothing or jewelry. They
can be caught in moving parts. Rubber gloves and non-skid
footwear are recommended when working outdoors. Wear
protective hair covering to contain long hair. Air vents often cover
moving parts and should also be avoided.
USE SAFETY GLASSES. Also use face or dust mask if operation
is dusty.
SECURE WORK. Use clamps or a vise to hold work. It’s safer than
using your hand and it frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all
times.
Introduction
Thank you for purchasing the DEWALT Precision Torque Screwdriver.
The Precision Torque Screwdriver has been designed for maximum
productivity: its precise torque control, ease of operation and
cordless convenience make it ideal for almost any fastening task. Its
quiet, oil-free operation and ergonomicically enhanced design make
it ideal for almost any line worker. The Precision Torque Screwdriver
provides these benefits without the drawbacks of air tools.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS
OR ANY D
EWALT TOOL, CALL US TOLL FREE AT:
1-800-4-DEWALT (1-800-433-9258)
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 4
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for
better and safer performance. Follow instructions for lubricating and
changing accessories. Inspect tool cords periodically and if
damaged, have repaired by authorized service facility. Inspect
extension cords periodically and replace if damaged. Keep handles
dry, clean, and free from oil and grease.
REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of
checking to see that keys and adjusting wrenches are removed
from tool before turning it on.
DISCONNECT OR LOCK OFF TOOLS when not in use, before
servicing, and when changing accessories, such as blades, bits,
cutters.
•AVOID UNINTENTIONAL STARTING. Don’t carry tool with finger
on switch
•STAY ALERT. Watch what you are doing. Use common sense. Do
not operate tool when you are tired.
CHECK DAMAGED PARTS. Before further use of the tool, a guard
or other part that is damaged should be carefully checked to
determine that it will operate properly and perform its intended
function. Check for alignment of moving parts, binding of moving
parts, breakage of parts, mounting, and any other conditions that
may affect its operation. A guard or other part that is damaged
should be properly repaired or replaced by an authorized service
center unless otherwise indicated elsewhere in this instruction
manual. Have defective switches replaced by authorized service
center. Do not use tool if switch does not turn it on and off.
CAUTION: When fastening into walls, floors or wherever live
electrical wires may be encountered, DO NOT TOUCH ANY
METAL PARTS OF THE TOOL! Hold the tool only by insulated
grasping surfaces to prevent electric shock if you drill or drive into a
live wire.
CAUTION: Remove battery pack before adjusting tool torque
setting.
CAUTION: Some tools with large battery packs will stand upright
on the battery pack but may be easily knocked over. When not in use,
place tool on its side on a stable surface where it will not cause a
tripping or falling hazard.
WARNING: Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contains chemicals known to
cause cancer, birth defects or other reproductive harm. Some
examples of these chemicals are:
lead from lead-based paints,
crystalline silica from bricks and cement and other masonry
products, and
arsenic and chromium from chemically-treated lumber (CCA).
Your risk from these exposures varies, depending on how often you do
this type of work. To reduce your exposure to these chemicals: work in
a well ventilated area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out
microscopic particles.
•Avoid prolonged contact with dust from power sanding, sawing,
grinding, drilling, and other construction activities. Wear protective
clothing and wash exposed areas with soap and water. Allowing
dust to get into your mouth, eyes, or lay on the skin may promote
absorption of harmful chemicals.
SAVE THESE INSTRUCTIONS
Important Safety Instructions for Battery
Chargers
This manual contains important safety and operating instructions
for the DW900/DW901.
CAUTION: To reduce risk of injury, charge only D
E
WALT 12.0V
4/5 Cell or 12.0V High Capacity type of batteries. Other types of
batteries may burst, causing personal injury and damage.
Before using charger, read all instructions and cautionary markings
on (1) charger, (2) battery pack, and (3) product using battery pack.
DANGER: 120 volts present at charging terminals. Do not probe
1
English
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 1
2
with conductive objects. Danger of electric shock or electrocution.
DANGER: If battery pack case is cracked or damaged, do not
insert into charger. Danger of electric shock or electrocution.
The charger and battery pack are specifically designed to work
together. DO NOT attempt to charge the battery pack with any
chargers other than the ones in this manual.
Do not expose charger to rain or snow.
These chargers are not intended for any uses other than charging
D
EWALT rechargeable batteries. Any other uses may result in risk
of fire, electric shock or electrocution.
•To reduce risk of damage to electric plug and cord, pull by plug
rather than cord when disconnecting charger.
Make sure cord is located so that it will not be stepped on, tripped
over, or otherwise subjected to damage or stress.
An extension cord should not be used unless absolutely necessary.
Use of improper extension cord could result in risk of fire, electric
shock, or electrocution. If an extension cord must be used, make
sure:
That the pins on plug of extension cord are the same number,
size and shape of those of plug on charger.
•That extension cord is properly wired and in good electrical
condition; and
That the wire size is large enough for ac ampere rating of
charger as specified below.
Recommended Minimum AWG Size for Extension Cords
Total Extension Cord Length (feet) 25 50 75 100 125 150 175
Wire Gauge 18 18 16 16 14 14 12
•The charger is ventilated through slots in the top and the bottom
of the housing. Do not place any object on top of charger or place
the charger on a soft surface that might block the ventilation slots
and result in excessive internal heat. Place the charger in a
position away from any heat source.
•Do not operate charger with damaged cord or plug — have them
replaced immediately.
Do not operate charger if it has received a sharp blow, been
dropped, or otherwise damaged in any way; take it to an authorized
service center.
•Do not disassemble charger; take it to an authorized service center
when service or repair is required. Incorrect reassembly may result
in a risk of electric shock, electrocution or fire.
•To reduce risk of electric shock, unplug charger from outlet before
attempting any cleaning. Removing the battery pack will not reduce
this risk.
NEVER attempt to connect 2 chargers together.
DO NOT store or use the tool and battery pack in locations where
the temperature may reach or exceed 105°F (such as outside
sheds or metal buildings in summer).
The charger is designed to operate on standard electrical power
(120 volts). Do not attempt to use it on any other voltage!
WARNING: Don’t allow any liquid to get inside charger. Electric
shock may result. To facilitate the cooling of the battery pack after
use, avoid placing the charger or battery pack in a warm
environment such as in a metal shed, or an uninsulated trailer.
CAUTION: Never attempt to open the battery pack for any
reason. If the plastic housing of the battery pack breaks or cracks,
return to a service center for recycling.
SAVE THESE INSTRUCTIONS
Important Safety Instructions for Battery
Packs
THE BATTERY PACK IS NOT FULLY CHARGED OUT OF THE
CARTON! READ THE SAFETY INSTRUCTIONS BELOW AND
FOLLOW CHARGING NOTES AND PROCEDURES.
READ ALL INSTRUCTIONS
Do not incinerate the battery pack even if it is severely damaged or
is completely worn out. The battery pack can explode in a fire.
English
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 2
•A small leakage of liquid from the battery pack cells may occur
under extreme usage or temperature conditions. This does not
indicate a failure. However, if the outer seal is broken and this
leakage gets on your skin:
a. Wash quickly with soap and water.
b. Neutralize with a mild acid such as lemon juice or vinegar.
c. If battery liquid gets into your eyes, flush them with clean water
for a minimum of 10 minutes and seek immediate medical
attention. (MEDICAL NOTE: The liquid is 25-35% solution of
potassium hydroxide.)
Never attempt to open the battery pack for any reason. If the plastic
housing of the battery pack breaks or cracks, immediately
discontinue use and do not recharge.
Do not carry extra battery packs in aprons, pockets, or tool boxes
along with other metal objects. Battery pack could be short circuted
causing damage to the battery pack and possibly causing severe
burns or fire.
Charge the battery packs only in D
EWALT chargers.
NOTE: The batteries in your battery pack are the nickel-cadmium
type. Cadmium is considered to be a toxic material by the
Environmental Protection Agency. Before disposing of damaged or
worn out nickel-cadmium battery packs, check with your state
Environmental Protection Agency to find out about special
restrictions on the disposal of these battery packs or return them to
a D
EWALT certified service center for recycling.
NOTE: Battery storage and carrying caps are provided for
use whenever the battery is out of the tool or charger.
Remove cap before placing battery in charger or tool.
WARNING: Do not store or carry battery so that
metal objects can contact exposed battery terminals.
For example, do not place battery in aprons, pockets, tool
boxes, product kit boxes, drawers, etc. with loose nails, screws, keys,
etc. without battery cap. Without cap in place, battery could short
circuit causing fire or burns or damage to battery.
Product Specifications
TOOL DW900 DW901
RPM: 850 1400
Dimensions: 8-3/4" x 8-3/4" 8-3/4" x 8-3/4"
Weight: (Tool Only) 2.6 lbs. 2.6 lbs.
Weight: (With Battery) 3.8 lbs. 3.8 lbs.
BATTERY PACKS
DW9072 12.0V 4/5 Cell, Standard Capacity....................1.2 lbs
DW9074 12.0V 4/5 Cell, Standard Capacity
with State of Charge Indicator..........................................1.3 lbs
DW9070 12.0V High Capacity XR™ Pack ......................1.4 lbs
Operation
REMOVING AND INSTALLING THE BATTERY PACK
To install the battery pack, align the base of the battery with the notch
inside the tool’s handle and slide the battery firmly into the handle.
The battery will snap into place. To remove the battery pack, press
the release buttons and firmly pull the battery pack of the tool handle.
QUICK RELEASE CHUCK
NOTE: The chuck accepts 1/4" hex
accessories only.
To install an accessory, pull the chuck collar
toward the front of the tool, insert the
accessory, and release the collar (Figure 1).
The accessory will lock into place.
To remove an accessory, pull the chuck collar
toward the front of the tool. Remove the
accessory and release the collar.
FORWARD/REVERSE BAR
For forward operation, push the bar from right
to left. For reverse operation, push the bar
3
English
FIG. 1
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 3
4
from left to right. The center position of the bar locks-off the tool. Be
sure to release the trigger when changing the position of the
forward/reverse bar.
SWITCH
To turn the tool on, squeeze the trigger switch. When the tool reaches
its set torque level, the spindle will stop and the LED light on the back
of the tool will illuminate. Do not continually squeeze and release the
trigger when driving a joint; let the tool stop automatically.
Adjusting Torque Level
WARNING: Remove the battery before making any adjustments.
1) Insert a 1/4" hex key into the spindle and turn it for one rotation.
You may hear a click, indicating the clutch is coupled.
2) Insert the wireform tool into the two holes on the front ring of the
unit. Be sure to insert the wireform tool as shown in Figure 2.
Slowly turn the ring until the symbol shows through the
window on the top front of the tool. At this point, the wireform tool
will drop into two adjustment notches under the front ring. You
will not be able to rotate the ring after the wireform tool drops into
the notches.
3) Remove the wireform tool from the front of the unit, and re-insert
it as shown in Figure 3. NOTE: Remove wireform tool before
operating unit.
4) Insert a 1/4" hex key into the spindle. Holding the unit and
wireform tool in one hand, turn the hex key with the other hand
(Figure 4). Turn the key counterclockwise to decrease the
torque, clockwise to increase the torque. The spindle will click
at each torque setting. Each click signifies a torque change of
approximately 0.08 N-m. NOTE: If the spindle stops clicking
and you feel significant resistance, the tool is at its torque limit.
Do not force the tool beyond this point.
5) Remove wireform tool. Check the torque of the tool with a torque
English
FIG. 2 FIG. 3
FIG. 4
FIG. 5
DECREASE
TORQUE
OPTIONAL
BALE HANDLE
WINDOW
ADJUST
TOOL
INCREASE
TORQUE
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 4
meter. If necessary, readjust the torque up or down, following the
above instructions.
This tool can achieve a maximum torque of approximately. 4.5 N-m
and a minimum torque of approximately 1.5 N-m.
Setting the Indicator Ring
Once the desired torque is confirmed with a torque meter, use the
wireform tool to set the indicator ring. Place the wireform tool about
1/4" into the holes on the front ring and turn the front ring until the
numbers on the ring match the torque setting indicated by the torque
meter (Figure 5).Setting the indicator ring will also seal the
adjustment holes and prevent dirt from getting into the tool.
NOTE: Adjusting the indicator ring does not change the torque
setting of the tool.
Replacing the Motor Cartridge
WARNING: Remove the battery before performing any service.
NOTE: To avoid damage to the electronic module, this operation must
be performed while wearing a grounding strap attached to earth
ground.
1) Remove the four fasteners on the back of the tool; remove the
endcap.
2) Remove the rubber O-ring from the motor (Figure 6).
3) Using pliers, remove the motor leadwires, noting color coding
and connection scheme (Figure 6).
4) Grasp the motor and pull it out from the rear of the unit. Discard
the motor.
5) Install the O-ring on the replacement motor.
6) Align the replacement motor with the housing (Figure 7). The
groove formed by the sheet metal ring over the motor should
align with the ribs located on the interior of the left housing (as
5
English
Nm
in-lbs
2.8
in-lbs
Nm
30
SETTING
FOR N-m
SETTING FOR
in-lbs
FIG. 5A
FIG. 6 FIG. 7
O-RING
BLACK
LEADWIRE
RED
LEADWIRE
ALIGN GROOVES TO
GUIDE MOTOR INTO
HOUSING
LED
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 5
6
viewed from the rear of the tool).
7) While holding the tool with the open end
up, allow the motor to drop into the tool.
8) Insert the 1/4" hex wrench into the
spindle, and turn the spindle until the
gear teeth on the motor engage with the
gears in the tool. The motor will drop
about 1/4" into the tool housing (Figure
8).
9) Inspect all leads for damage; repair or
replace as required.
10) Reattach motor leadwires, routing wires
around the motor can. The wires should
be routed down and inward near the
LED. Ensure the wires are not blocking
the LED.
11) Replace the endcap, tighten the four fasteners to 0.9 N-m head
torque.
Operation Tips
Pulling the trigger once uses about the same amount of battery
power as driving one fastener. Avoid running the tool at “no-load”
to conserve battery power.
•Avoid “feathering” the trigger. Allow the tool to stop automatically
when driving a fastener.
Accessories
Recommended accessories for use with your tool are available at
extra cost from your distributor or local service center.
CAUTION: The use of any non-recommended accessory may
be hazardous.
English
FIG. 8
BATTERY PACKS
DW9072 12.0V 4/5 Cell, Standard Capacity
DW9074 12.0V 4/5 Cell, Standard Capacity with State of
Charge Indicator
DW9070 12.0V High Capacity XR™ Pack
CHARGERS
DW9106 1 Hour Charger
DW9115 15-Minute Charger
DW9107 XR2 Charger
Important
To assure product SAFETY and RELIABILITY, repairs, maintenance
and adjustment (including brush inspection and replacement) should
be performed by authorized service centers or other qualified service
organizations, always using identical replacement parts.
Full Warranty
DEWALT heavy duty industrial tools are warranted for one year from
date of purchase. We will repair, without charge, any defects due to
faulty materials or workmanship. For warranty repair information,
call 1-800-4-D
EWALT. This warranty does not apply to accessories or
damage caused where repairs have been made or attempted by
others. This warranty gives you specific legal rights and you may
have other rights which vary in certain states or provinces.
In addition to the warranty, D
EWALT tools are covered by our:
30 DAY NO RISK SATISFACTION GUARANTEE
If you are not completely satisfied with the performance of your
D
EWALT heavy duty industrial tool, simply return it to the participating
seller within 30 days for a full refund. Please return the complete unit,
transportation prepaid. Proof of purchase may be required.
FREE WARNING LABEL REPLACEMENT: If your warning labels
become illegible or are missing, call 1-800-4-DEWALT for a free
replacement.
DW900,DW901/383609 bc 5/8/02 2:59 PM Page 6
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Black & Decker 383609-01 User manual

Category
Cordless combi drills
Type
User manual
This manual is also suitable for

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