Simplicity JOHN DEERE DUAL STAGE SNOWTHROWER User manual

North American Edition

Dual Stage

Professional Snowthrower

1332PE

OPERATOR’S MANUAL

JOHN DEERE

WORLDWIDE COMMERCIAL & CONSUMER

EQUIPMENT DIVISION

WARNING

Failure to read and follow the

Operator’s Manual and all operating

instructions can result in death, bodily

injury, and/or equipment damage.

Save this manual for future reference.

OMM158683

1735506_B TP-199-4937-02-LW-B2

2

33

Read this manual carefully and become familiar with

your snowthrower. Know its applications, its limitations

and any hazards involved.

Thank You for Purchasing a John Deere Product

We appreciate having you as a customer and wish you many years

of safe and satisfied use of your snowthrower.

Using Your Operator’s Manual

This manual is an important part of your snowthrower and should

remain with the machine when you sell it.

Reading your operator’s manual will help you and others avoid

personal injury or damage to the snowthrower. Information given

in this manual will provide the operator with the safest and most

effective use of the snowthrower. Knowing how to operate this

machine safely and correctly will allow you to train others who

may operate this snowthrower.

This manual and safety signs on your machine may also be

available in other languages (see your authorized dealer to order).

Sections in your operator’s manual are placed in a specific order

to help you understand all the safety messages and learn the

controls so you can operate this snowthrower safely. You can also

use this manual to answer any specific operating or servicing

questions.

Maintenance Agreement

The John Deere Equipment Limited Warranty Policy, plus a

Maintenance Agreement, provide maximum value for John Deere

products. Contact your nearest authorized John Deere dealer for

details.

INTRODUCTION

Messages

Your manual contains important messages to bring attention to

potential safety concerns, equipment damage, as well as helpful

operating and servicing information. Please read all the

information carefully to avoid injury and equipment damage.

John Deere Quality Continues with Quality Service

John Deere provides a process to handle your questions or

problems, should they arise, to ensure that product quality

continues with your John Deere dealer’s parts and service

support.

Follow the steps below to get answers to any questions you may

have about your product.

1. Refer to the operator’s manual for your equipment.

2. Contact your nearest authorized dealer with unanswered

questions.

3. Call the John Deere Customer Service Center.

• In U.S., call (888) 228-3068 and provide the product

serial number and model number.

• In Canada, call (800) 661-6662 and provide the product

serial number and model number.

Customer Responsibilities

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for, and using

your snowthrower.

• Follow the instructions in the “Customer Responsibilities” and

“Storage” sections of this owner’s manual.

4

RULES FOR SAFE OPERATION

This manual contains safety information to make you aware

of the hazards and risks associated with snowthrowers, and

how to avoid them. The snowthrower is designed and intended for removal of

snow, and should not be used for any other purpose. It is important that you read

and understand these instructions, and anyone operating the equipment read and

understand these instructions.

WARNING

The engine exhaust from this product contains chemicals known to the State of

California to cause cancer, birth defects, or other reproductive harm.

Safety Alert – Identifies safety information about hazards that can

result in personal injury.

Operator’s Manual – Read and understand before performing any

activity or running equipment.

Rotating Auger Fire

Rotating Impeller Explosion

Toxic Fumes Shock

Rotating Gears Hot Surface

Thrown Objects Never reach into rotating

parts.

Keep a safe distance from

the equipment.

Recommended ear

protection for extended

use.

Shut off engine and remove spark plug connector before performing

maintenance or repair work.

General Information

This operator’s manual is written for a person with some mechani-

cal ability. Like most service manuals, not all the steps are de-

scribed. Steps on how to loosen or tighten fasteners are steps

anyone can follow with some mechanical ability. Read and follow

these instructions before you use the unit.

Know your product: If you understand the snowthrower and how it

operates, you will get the best performance. As you read this man-

ual, compare the illustrations to the unit. Learn the location and the

function of the controls. To help prevent an accident, follow the op-

erating instructions and the safety rules. Keep this manual for fu-

ture reference.

Important: Many units are not assembled and are sold in cartons.

It is the responsibility of the owner to make sure the assembly

instructions in this manual are exactly followed. Other units are

purchased in an assembled condition. On assembled units, it is

the responsibility of the owner to make sure the unit is correctly

assembled. The owner must carefully check the unit according to

the instructions in this manual before it is first used.

A signal word (DANGER, WARNING, or CAUTION) is used with the alert

symbol to indicate the likelihood and the potential severity of injury. In

addition, a hazard symbol may be used to represent the type of hazard.

DANGER indicates a hazard which, if not avoided, will result

in death or serious injury.

WARNING indicates a hazard which, if not avoided, could

result in death or serious injury.

CAUTION indicates a hazard which, if not avoided, might

result in minor or moderate injury.

IMPORTANT, when used without the alert symbol, indicates a situation

that could result in damage to the equipment.

Hazard Symbols and Their Meanings

5

RULES FOR SAFE OPERATION

Oil

Fuel Forward

On Off Neutral

Primer Bulb Reverse

Throttle

Choke Off Ignition On

Choke On Ignition Off

Stop Ignition Key

Slow Push to engage electric

start.

Fast Electric Start

Engage Engine Start

Traction Engine Run

Auger Collector Engine Off

Auger Clutch Engage

Drive Clutch Disengage

Heated Grips

Discharge Chute Chute Deflector

LEFT RIGHT UP DOWN

• Stop engine and disconnect spark plug wire when performing maintenance

on equipment.

• Never leave the equipment unattended while engine is running. Always disengage the

auger and traction controls, stop engine, and remove keys.

• Keep children, pets, and others out of the area during operation. Children are often

attracted to the equipment. Be mindful of all persons present.

• Keep all loose clothing far away from the front of the snowthrower and auger. Scarves,

mittens, dangling drawstrings, loose clothes, and pants can quickly become caught in

the rotating device and dismemberment will occur. Tie up long hair and remove jewelry.

• The snowthrower is intended to remove snow only. Do not use the snowthrower for

purposes other than what it is intended.

• Do not clear snow across the face of slopes. Exercise extreme caution when changing

direction on slopes. Do not attempt to clear steep slopes.

• Do not use the snowthrower on surfaces above ground level such as roofs of

residences, garages, porches, or other such structures or buildings.

DANGER

Avoid death or serious injury from rotating auger.

Keep hands, feet, and clothing away.

Unclogging discharge chute is a hazardous activity.

• Unclogging the discharge chute is a hazardous activity.

• Never place hands in or near the discharge chute.

• With engine OFF, wait for all moving parts to cease movement, then with a stick, clear

the chute. Even with engine off, parts may rotate and dismemberment can occur.

• Clogged snow can hide other obstructions in the chute and cause damage to the

equipment, impeller, or auger. Take precautions when restarting the equipment after

snow removal.

DANGER

Discharge chute contains rotating impeller to throw snow.

Never clear or unclog discharge chute with your hands, or while

engine is running.

Fingers can quickly become caught and traumatic amputation or

severe laceration can result.

• Be aware of your environment while operating equipment. Running over items such as,

gravel, doormats, newspapers, toys, and rocks hidden under snow, can all be thrown

from the chute or jam in the auger.

• Always be aware of the direction the snow is being thrown. Nearby pedestrians, pets,

or property may be harmed by objects being thrown.

• Familiarize yourself with the area you plan to work. Mark off boundaries of walkways

and driveways to prevent property damage from thrown objects.

• Take caution when snow throwing in unfamiliar areas. Stay alert for hidden hazards

and traffic.

• After striking a foreign object, turn engine OFF, wait for moving parts to cease

movement, and check immediately for damage. If damaged, repair before starting

and operating snowthrower.

• With engine OFF, wait for moving parts to stop and always use a stick to clear the

discharge chute.

• If unit vibrates abnormally, turn engine OFF. Vibration is generally a warning of trouble.

See an authorized dealer if necessary for repairs.

DANGER

Objects can be picked up by auger and thrown from chute.

Never throw snow toward people or cars, and never allow anyone

in front of the snowthrower.

Control and Operating Symbols and Their Meanings

6

RULES FOR SAFE OPERATION

• Always operate equipment with all guards in place.

• Keep hands and feet away from rotating gears.

• Tie up long hair and remove jewelry.

• Do not wear loose-fitting clothing, dangling drawstrings, or items that could become caught.

WARNING

Rotating gears can contact or entangle hands, feet, hair,

clothing, or accessories.

Traumatic amputation or severe laceration can result.

• Start and run engine outdoors.

• Do not start or run engine in an enclosed area, even if doors or windows are open.

WARNING

Engines give off carbon monoxide, an odorless, colorless,

poison gas.

Breathing carbon monoxide can cause nausea, fainting, or death.

• Allow muffler, engine cylinder, and fins to cool before touching.

• Remove accumulated combustibles from muffler area and cylinder area.

• Install and maintain in working order a spark arrester before using equipment on

forest-covered, grass-covered, or brush-covered unimproved land. The state of

California requires this (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal land.

WARNING

Running engines produce heat. Engine parts, especially muffler,

become extremely hot.

Severe thermal burns can occur on contact.

Combustible debris, such as leaves, grass, brush, etc. can

catch fire.

• If there is natural or LP gas leakage in area, do not start engine.

• Do not use pressurized starting fluids because vapors are flammable.

WARNING

Starting engine creates sparking.

Sparking can ignite nearby flammable gases.

Explosion and fire could result.

BEFORE PERFORMING ADJUSTMENTS OR REPAIRS

• Disconnect spark plug wire and keep it away from spark plug.

WHEN TESTING FOR SPARK

• Use approved spark plug tester.

• Do not check for spark with spark plug removed.

WARNING

Unintentional sparking can result in fire or electric shock.

Unintentional start-up can result in entanglement, traumatic

amputation, or laceration.

WHEN ADDING FUEL

• Turn engine OFF and let engine cool at least 2 minutes before removing gas cap.

• Fill fuel tank outdoors or in a well-ventilated area.

• Do not overfill fuel tank.

• Keep gasoline away from sparks, open flames, pilot lights, heat, and other ignition

sources.

• Check fuel lines, tank, cap, and fittings frequently for cracks or leaks.

Replace if necessary.

WHEN STARTING ENGINE

• Make sure spark plug, muffler, fuel cap, and air cleaner are in place.

• Do not crank engine with spark plug removed.

• If fuel spills, wait until it evaporates before starting engine.

• If engine floods, set choke to OPEN/RUN position, place throttle in FAST, and crank

until engine starts.

WHEN OPERATING EQUIPMENT

• Do not choke carburetor to stop engine.

WHEN TRANSPORTING EQUIPMENT

• Transport with fuel tank EMPTY.

WHEN STORING GASOLINE OR EQUIPMENT WITH FUEL IN TANK

• Store away from furnaces, stoves, water heaters, or other appliances that have pilot

light or other ignition source because they can ignite gasoline vapors.

WARNING

Gasoline and its vapors are extremely flammable and explosive.

Fire or explosion can cause severe burns or death.

7

This snowthrower is capable of amputating hands and feet and throwing objects. Read these safety rules and follow them closely. Failure to

obey these rules could result in loss of control of unit, severe personal injury or death to you, or bystanders, or damage to property or equip-

ment. The triangle in text signifies important cautions or warnings that must be followed.

TRAINING

1. Read, understand, and follow all instructions on the machine and in

the manuals before operating this unit. Be thoroughly familiar with

the controls and the proper use of the equipment. Know how to stop

the unit and disengage the controls quickly.

2. Never allow children to operate the equipment. Never allow adults

to operate the equipment without proper instruction.

3. Keep the area of operation clear of all persons, particularly small

children and pets.

4. Exercise caution to avoid slipping or falling especially when

operating in reverse.

PREPARATION

1. Thoroughly inspect the area where the equipment will be used and

remove all doormats, sleds, boards, wires, and other foreign objects.

2. Disengage all clutches and shift into neutral before starting engine

(motor).

3. Do not operate the equipment without wearing adequate winter

outer garments. Wear footwear that will improve footing on slippery

surfaces. Avoid loose-fitting clothing that can get caught in moving

parts.

4. Handle fuel with care; it is highly flammable.

(a) Use an approved fuel container.

(b) Never add fuel to a running engine or hot engine.

(c) Fill fuel tank outdoors with extreme care. Never fill fuel tank

indoors. Replace fuel cap securely an d wipe up spilled fuel.

(d) Never fill containers inside a vehicle or on a truck or trailer

bed with a plastic liner. Always place containers on the

ground, away from your vehicle, before filling.

(e) When practical, remove gas-powered equipment from the

truck or trailer and refuel it on the ground. If this is not

possible, then refuel equipment on a trailer with a portable

container, rather than from a gasoline dispenser nozzle.

(f) Keep nozzle in contact with the rim of the fuel tank or container

opening at all times, until refueling is complete. Do not use

a nozzle lock-open device.

(g) Replace gasoline cap securely and wipe up spilled fuel.

(h) If fuel is spilled on clothing, change clothing immediately.

5. Use extension cords and receptacles as specified by the

manufacturer for all units with electric drive motors or electric

starting motors.

6. Adjust the collector housing height to clear gravel or crushed rock

surfaces.

7. Never attempt to make any adjustments while the engine (motor)

is running (except when specifically recommended by the

manufacturer).

8. Let engine (motor) and machine adjust to outdoor temperatures

before starting to clear snow.

9. Always wear safety glasses or eye shields during operation or while

performing an adjustment or repair to protect eye from foreign

objects that may be thrown from the machine.

OPERATION

1. Do not put hands or feet near or under rotating parts. Keep clear

of the discharge opening at all times.

2. Exercise extreme caution when operating on or crossing gravel

drives, walks, or roads. Stay alert for hidden hazards or traffic.

3. After striking a foreign object, stop the engine (motor), remove

the wire from the spark plug, disconnect the cord on electric

motors, thoroughly inspect the snowthrower for any damage,

and repair the damage before restarting and operating the

snowthrower.

4. If the unit should start to vibrate abnormally, stop the engine

(motor) and check immediately for the cause. Vibration is generally

a warning of trouble.

5. Stop the engine (motor) whenever you leave the operating position,

before unclogging the collector/impeller housing or discharge

guide, and when making any repairs, adjustments, or inspections.

6. When cleaning, repairing, or inspecting make certain the collec-

tor/impeller and all moving parts have stopped. Disconnect the

spark plug wire and keep the wire away from the plug to prevent ac-

cidental starting.

7. Do not run the engine indoors except for starting the engine or for

transporting the snowthrower in or out of the building. Open the

outside doors; exhaust fumes are dangerous.

8. Exercise extreme caution when operating on slopes. Do not attempt

to clear steep slopes.

9. Never operate the snowthrower without proper guards plates, or

other safety protective devices in place and working.

10. Never direct the discharge toward people or areas where property

damage can occur. Keep children and others away.

11. Do not overload the machine capacity by attempting to clear snow

at too fast a rate.

12. Never operate the machine at high transport speeds on slippery

surfaces. Look behind and use care when operating in reverse.

13. Disengage power to the collector/impeller when snowthrower is

transported or not in use.

14. Use only attachments and accessories approved by the manufacturer

of the snowthrower (such as wheel weights, counterweights,

or cabs).

15. Never operate the snowthrower without good visibility or light.

Always be sure of your footing, and keep a firm hold on the handles.

Walk, never run.

16. Never touch a hot engine or muffler.

17. Never operate the snowthrower near glass enclosures, automobiles,

window wells, drop-offs, and the like without proper adjustment of

the discharge angle.

18. Never direct discharge at bystanders or allow anyone in front

of the unit.

19. Never leave a running unit unattended. Always disengage the auger

and traction controls, stop engine, and remove keys.

20. Do not operate the unit while under the influence of alcohol

or drugs.

21. Keep in mind the operator is responsible for accidents occurring to

other people or property.

22. Data indicates that operators, age 60 years and above, are involved

in a large percentage of power equipment-related injuries. These

operators should evaluate their ability to operate the unit safely

enough to protect themselves and others from injury.

23. DO NOT wear long scarves or loose clothing that could become

entangled in moving parts.

24. Snow can hide obstacles. Make sure to remove all obstacles from

the area to be cleared.

RULES FOR SAFE OPERATION

8

RULES FOR SAFE OPERATION

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of

children. Children are often attracted to the unit and the operating activity.

Never assume that children will remain where you last saw them.

1. Keep children out of the area and under the watchful care of another

responsible adult.

2. Be alert and turn unit off if children enter the area.

3. Never allow children to operate the unit.

4. Use extra care when approaching blind corners, shrubs, trees, or

other objects that may obscure vision.

CLEARING A CLOGGED DISCHARGE CHUTE

Hand contact with the rotating impeller inside the discharge chute is the

most common cause of injury associated with snowthrowers. Never use

your hand to clean out the discharge chute.

To clear the chute:

1. SHUT OFF THE ENGINE.

2. Wait 10 seconds to be sure the impeller blades have stopped rotating.

3. Always use a clean-out tool, not your hands.

SERVICE, MAINTENANCE, AND STORAGE

1. Check shear bolts and other bolts at frequent intervals for proper

tightness to be sure the equipment is in safe working condition.

2. Never store the machine with fuel in the fuel tank inside a building

where ignition sources are present such as hot water and space

heaters, or clothes dryers. Allow the engine to cool before storing

in any enclosure.

3. Always refer to the operator’s manual for important details if the

snowthrower will be stored for an extended period.

4. Maintain or replace safety and instruction labels as necessary.

5. Run the machine a few minutes after throwing snow to prevent

freeze-up of the collector/impeller.

6. If fuel is spilled, do not attempt to start the engine but move the

machine away from the area of spillage and avoid creating any

source of ignition until fuel vapors have dissipated.

7. Always observe safe refueling and fuel handling practices when

refueling the unit after transportation or storage.

8. Always follow the engine manual instructions for storage

preparation before storing the unit for both short and long

term periods.

9. Always follow the engine manual instructions for proper start-up

procedures when returning the unit to service.

10. Keep nuts and bolts tight and keep equipment in good condition.

11. Never tamper with safety devices. Check their proper operation

regularly and make necessary repairs if they are not functioning

properly.

12. Components are subject to wear, damage, and deterioration.

Frequently check components and replace with manufacturer’s

recommended parts, when necessary.

13. Check control operation frequently. Adjust and service as

required.

14. Use only factory authorized replacement parts when making

repairs.

15. Always comply with factory specifications on all settings and

adjustments.

16. Only authorized service locations should be utilized for major

service and repair requirements.

17. Never attempt to make major repairs on this unit unless you have

been properly trained. Improper service procedures can result in

hazardous operation, equipment damage, and voiding of

manufacturer’s warranty.

18. Check shear bolts and other bolts at frequent intervals for proper

tightness to be sure the equipment is in safe working condition.

EMISSIONS

1. Engine exhaust from this product contains chemicals known,

in certain quantities, to cause cancer, birth defects, or other

reproductive harm.

2. If available, look for the relevant Emissions Durability Period and Air

Index information on the engine emissions label.

IGNITION SYSTEM

This spark ignition system complies with Canadian ICES-002.

TABLE OF CONTENTS

INTRODUCTION ........................................................................................ 3

RULES FOR SAFE OPERATION ....................................................................... 4

SAFETY DECALS........................................................................................ 10

ASSEMBLY............................................................................................... 11

TOOLS REQUIRED FOR ASSEMBLY........................................................................................ 11

CONTENTS OF SHIPPING CARTON......................................................................................... 11

PARTS BAG CONTENTS.......................................................................................................... 11

UNPACKING............................................................................................................................ 11

UPPER HANDLE AND CRANK ASSEMBLY.............................................................................. 12

CHECK THE CABLES............................................................................................................... 13

SET THE LENGTH OF THE CABLES......................................................................................... 13

DEFLECTOR CONTROL ........................................................................................................... 14

ELECTRIC DISCHARGE CHUTE ROTATOR MOTOR ADJUSTMENT ......................................... 14

CHECK THE TIRES .................................................................................................................. 14

OPERATION ............................................................................................. 15

ENGINE AND SNOWTHROWER CONTROLS ........................................................................... 15

SNOWTHROWER OPERATION................................................................................................ 16

QUICK TURN FREEWHEELING AND TRACTION DRIVE LOCK................................................. 17

CHECK THE OIL (BEFORE STARTING ENGINE)....................................................................... 18

FILL THE FUEL TANK ..............................................................................................................18

BEFORE STOPPING THE ENGINE............................................................................................ 19

TO STOP ENGINE.................................................................................................................... 19

TO START ENGINE.................................................................................................................. 19

FROZEN STARTER ..................................................................................................................21

CLEAR A CLOGGED DISCHARGE CHUTE................................................................................ 21

USE THE CLEAN-OUT TOOL ................................................................................................... 21

OPERATING TIPS.................................................................................................................... 22

SERVICE RECOMMENDATIONS ...................................................................... 22

AFTER EACH USE.................................................................................................................... 22

MAINTENANCE ......................................................................................... 23

ADJUST AUGER AND TRACTION DRIVE BELTS ..................................................................... 23

LUBRICATE AUGER GEAR BOX .............................................................................................. 23

LUBRICATE AUGER SHAFT FITTINGS..................................................................................... 23

CHECK/LUBRICATE FREE-HAND LINKAGE ............................................................................. 23

LUBRICATION AT STORAGE ................................................................................................... 24

LUBRICATE CHAINS ............................................................................................................... 24

ENGINE MAINTENANCE.......................................................................................................... 25

REMOVE THE SNOW HOOD.................................................................................................... 26

AUGER HOUSING HEIGHT ADJUSTMENT .............................................................................. 27

BELT ADJUSTMENT................................................................................................................ 28

REPLACE THE BELTS.............................................................................................................. 29

BELT GUIDE ADJUSTMENT .................................................................................................... 30

CHECK AND ADJUST THE CABLES......................................................................................... 30

TRACTION DRIVE CABLE ADJUSTMENTS.............................................................................. 31

ADJUST OR REPLACE THE FRICTION WHEEL........................................................................ 32

QUICK TURN CABLE ADJUSTMENT ....................................................................................... 32

AUGER SHEAR PIN REPLACEMENT ....................................................................................... 33

ADJUST OR REPLACE THE SPARK PLUG............................................................................... 33

STORAGE................................................................................................ 34

TROUBLE SHOOTING CHART......................................................................... 35

REPLACEMENT PARTS ................................................................................ 36

SPECIFICATIONS ....................................................................................... 37

WARRANTY AND OWNER’S INFORMATION ........................................................ 38

9

SAFETY DECALS

If any safety decals become worn or damaged and cannot be

read, order replacement decals from your local dealer.

Identifying Your Snowthrower

The snowthrower has two identifying numbers: (1) unit model

number and (2) unit serial number. The two preceding numbers

are required to ensure that the proper replacement parts are

obtained when required. If you have any questions concerning

parts, service, or technical data, contact the dealer where the unit

was purchased. For complete warranty information refer to the

Limited Warranty Policy in the OWNER’S INFORMATION section.

10

Safety Decals Figure 1

WARNING: If safety decals are damaged or missing,

replace immediately.

Look for this symbol to indicate important safety

precautions. This symbol indicates: “Attention! Become

Alert! Your Safety Is At Risk.”

Before operating your snowthrower, read the safety decals as

shown on your snowthrower. The cautions and warnings are for

your safety. To avoid a personal injury or damage to your

snowthrower, understand and follow all safety decals. If you do not

understand, then thoroughly read all safety and operation

instructions in this OPERATOR’S MANUAL or contact your local

dealer.

1736331

DANGER

ÉVITER TOUTE BLESSURE ÉMANANT

DE LA TARIÈRE EN ROTATION !

Tenir les mains, les pieds et les

vêtements à l’écart. 1716332

AVOID INJURY FROM ROTATING AUGER!

Keep hands, feet and clothing away.

Avoid serious injury or death

• Read the operator's manual for operating and safety instructions.

• Do not defeat the safety features of the controls. They are for your protection.

• Keep machine properly maintained and serviced with all shields, guards and

protective devices in place.

• Never allow children to operate snowthrower.

• Keep area of operation clear of all persons, especially children.

• Stop engine and disconnect spark plug wire before servicing the unit.

• Always direct discharge chute so as to avoid injury to persons or damage to property.

Éviter des blessures graves voire la mort

• Lire les consignes de sécurité et d’utilisation dans le manuel d’utilisation.

• Ne pas mettre en échec les fonctions de sécurité des commandes.

Celles-ci sont destinées à la protection de l’utilisateur.

• Garder la machine bien entretenue et en bon état avec tous les dispositifs de protection

(écrans, caches) en place.

• Ne jamais laisser les enfants se servir de la souffleuse à neige.

• Tenir toutes les personnes, les enfants en particulier, à l’écart de la zone d’opération.

• Couper le moteur et déconnecter le fil de la bougie avant de réparer l’unité.

• Toujours diriger la goulotte d’éjection de manière à ne pas blesser quiconque ou

provoquer des dommages matériels.

WARNING

ADVERTISSEMENT

1736325

AVERTISSEMENT

WARNING

KEEP HANDS,

FEET AND FACE

AWAY FROM OPENING.

THROWN OBJECTS

HAZARD TENIR LES MAINS, LES PIEDS ET

LE VISAGE À L’ÉCART DE

L’OUVERTURE.

RISQUE DE PROJECTION

D’OBJETS

1736328

Amputation

hazard

Risque d’amputation

Tout contact avec des pièces en mouvement

à l’intérieur de la goulotte provoquera de graves

blessures.

• Arrêter le moteur avant de dégager la goulotte

d’éjection.

• Utiliser l’outil de dégagement, pas les mains!

1736333

DANGER

Contact with moving parts

inside chute will cause

serious injury.

• Shut off engine before

unclogging discharge chute.

• Use clean-out tool, not hands!

Required Maintenance

The lubrication points shown here must be lubricated with

30 weight oil every 10 hours of operation, and before using

the unit after storage. Failure to lubricate may cause a

malfunction of the safety system.

WARNING AVERTISSEMENT

Entretien requis

Les points de lubrification indiqués ici doivent être lubrifiés avec de l’huile de poids

30 toutes les 10 heures d’utilisation et avant d’utiliser l’unité à la suite de son

remisage. Le manque de lubrification risque d’entraîner un mauvais fonctionnement

du système de sécurité.

1736334

Part No. 1736333

Chute Danger Decal

Part No. 1736328

Thrown Objects Decal

Engine Model Decals

Part No. 278297

Part No. 1736235

Danger Main Dash Decal

Part No. 1736334 Lubrication Decal

Part No. 1733772

Shift Decal

Part No. 1736331

Over Adjustment Decal

Part No. 1736332

Auger Danger Decal

Part No. 1731420

Product ID Number and

Serial Number Decal

THIS ENGINE MEETS 2008 CA EXH AND EPA

PHASE 2 EMISSION REGULATIONS FOR SMALL

OFF-ROAD ENGINES. REFER TO OWNER'S

MANUAL FOR MAINTENANCE SPECIFICATIONS,

ADJUSTMENTS, AND EMISSIONS

DURABILITY INFORMATION.

EPA EMISSIONS COMPLIANCE PERIOD: CATEGORY: X

CA COMPLIANCE PERIOD: X

e11*97/68SA*XXXX/XX*XXXX*XX

FAMILY XXXXX.XXXXXX XXXXXX

IMPORTANT ENGINE INFORMATION

BRIGGS & STRATTON CORPORATION

Part No. 277953

ASSEMBLY

TOOLS REQUIRED FOR ASSEMBLY

1 – Knife

2 – 1/2" wrenches (or adjustable wrenches)

2 – 9/16" wrenches (or adjustable wrenches)

2 – 3/4" wrenches (or adjustable wrenches)

1 – 3/8" wrenches (or adjustable wrenches)

1 – Pair pliers or screw driver

CONTENTS OF SHIPPING CARTON

1 – Snowthrower

1 – Container of Fuel Stabilizer (Located in Parts Bag)

1 – Crank Assembly

1 – Parts Bag

WARNING: Always wear safety glasses or eye shields

while assembling snowthrower.

Snowthrower - Shipping Position Figure 2

11

PARTS BAG CONTENTS

2 – 5/16"-18 Lock

Nut

2 – 1/4-20" Hex Nut

1 – Chute Retainer

2 – 1/4" -20 Carriage Bolt

2 – Cotter Pin

2 – 2" Shear Pin

2 – #10-24 Screw 2 – 5/16"-18 Carriage Bolt

Figure 2 shows the snowthrower in the shipping position.

Reference to the right and left hand side of the snowthrower is from the op-

erator’s position at the handle.

REMOVE PACKAGING MATERIALS

1. Open the top flaps of the carton. Cut all four corners and fold

the sides down.

2. Locate and remove the parts bag.

NOTE: Set the fuel stabilizer aside until adding gasoline to the

fuel tank. We recommend that fuel stabilizer be added to the fuel

each time that gasoline is added to the fuel tank. Follow

directions on the fuel stabilizer bottle.

ASSEMBLY

NOTE: If the cables have become disconnected from the clutch

levers, reinstall the cables as shown in Figure 3.

Figure 4 shows the snowthrower completely assembled.

Snowthrower - Assembled Figure 4

Remote Deflector Control

Auger Housing

Height Adjust Skid

Traction Drive Lever

Speed Shifter Lever

Snow Chute Deflector

Auger Drive Lever

“Z” Fitting

Drive Lever

Cable

UPPER HANDLE AND CRANK ASSEMBLY

1. Raise the upper handle to the operating position.

NOTE: Make sure the cables are not caught between the upper

and lower handle.

2. Assemble the upper and lower handle as shown in Figure 5.

The fasteners are located in the parts bag.

3. Make sure all fasteners are secure.

4. Secure wires to upper handle.

Universal

Joint

Control Panel

Lower

Handle

Upper

Handle

Bolts

Attach

Cable Tie

Nut

Upper Handle and Crank Assembly Figure 5

Reinstalling Cables Figure 3

12

Attach

Cable Tie

Heated

Hand Grips

Heated Hand Grips

Control Electric Chute

Rotator Switch

ASSEMBLY

13

CHECK THE CABLES

1. If control cables have become unattached from motor mount frame,

reconnect traction drive cables (A, Figure 6) and auger drive

cables (A, Figure 7).

2. Make sure that the auger drive cable (A, Figure 8) is on the cable

spool (B) as shown.

3. For cable adjustments, see “Check And Adjust The Cables” in the

MAINTENANCE section.

Traction Cable Figure 6

SET THE LENGTH OF THE CABLES

The cables were adjusted at the factory and no adjustments should be

necessary. However, after the handles are put in the operating position,

the cables can be too tight or too loose. If an adjustment is necessary,

see “Check And Adjust The Cables” in the MAINTENANCE section.

A

Auger Drive Cable Position Figure 8

A

B

A

Auger Drive Cable Figure 7

A

B

Assembling Snow Chute Figure 9

REMOVE SNOWTHROWER FROM CRATE

1. Cut orange straps that secure the snowthrower to pallet.

2. Remove the straps from the axle and auger.

3. Roll the snowthrower off the carton by pulling on the

lower handle.

IMPORTANT: DO NOT back over cables.

C

SNOW CHUTE ASSEMBLY

1. Place the chute (A, Figure 9) on unit with opening of

chute facing forward.

2. Attach one chute retainer(B) with two screws (C),

located in parts bag.

NOTE: Check all bolts and nuts in flange for tightness.

DO NOT over-tighten.

Checking Tire Air Pressure Figure 12

IMPORTANT! BEFORE YOU START OPERATING

■■Check the fasteners. Make sure all fasteners are tight.

■■On electric start models, the unit was shipped with the starter

cord plugged into the engine. Before operating, unplug the

starter cord from the engine.

NOTE: This snowthrower was shipped WITH OIL in the

engine. See “Before Starting Engine” instructions in the

OPERATION section of this manual before starting engine.

ASSEMBLY

14

CHECK THE TIRES

Check tires for damage. Check the air pressure in the tires with

an accurate gauge (see Figure 12).

CAUTION: Avoid Injury! Explosive separation of tire

and rim parts is possible when they are serviced

incorrectly.

• Do not attempt to mount a tire without the proper

equipment and experience to perform the job.

• Do not inflate the tires above the recommended

pressure.

• Do not weld or heat a wheel and tire assembly. Heat

can cause an increase in air pressure resulting in an

explosion. Welding can structurally weaken or

deform the wheel.

• Do not stand in front or over the tire assembly when

inflating. Use appropriate tool that allows you to

stand to one side.

NOTE: Check side of tire for maximum tire pressure. DO

NOT exceed maximum.

Discharge Chute Rotator Motor Adjustment Figure 11

DEFLECTOR CONTROL

1. Push or pull the remote deflector control (A, Figure 10) to

change the deflector angle.

2. Push the control UP provides a higher stream and greater

distance, while pulling the control DOWN provides a lower

stream and less distance.

DISCHARGE CHUTE ROTATOR MOTOR ADJUSTMENT

If the electric chute rotator does not function properly, check the

electrical connections and then perform the procedure below.

1. Remove the rotator motor cover.

2. Lubricate the chute ring gear with grease.

3. Loosen the screws (A, Figure 11) securing the rotator motor

and adjust so that the motor gear and chute ring gear mesh.

Tighten the capscrews.

4. Reinstall the rotator motor cover.

A

Remote Deflector Control Figure 10

A

OPERATION

Read this OPERATOR’S MANUAL and RULES FOR SAFE OPERATION before operating your snowthrower. Compare the illustrations with

your SNOWTHROWER to familiarize yourself with the location of various controls and adjustments. Save this manual for future reference.

Engine and Snowthrower Controls Figure 13

Traction Drive Clutch Lever

Snow Chute Deflector

Auger Housing

Primer Button

Starter Handle

Electric

Start Button

Height Adjust Skid

Safety Key

Choke Control

Gas Cap

Gas Tank

Auger Drive Clutch Lever

Clean-Out Tool

Remote Chute Control

Speed Select Lever

ENGINE CONTROLS

Choke Control — Used to start a cold engine.

Electric Start Button — Used to start the engine using the electric

starter.

Primer Button — Used to inject fuel directly into the carburetor

manifold to ensure fast starts in cool weather.

Safety Key — Must be inserted to start engine. Pull out to stop. Do

not turn safety key.

Starter Handle — Starts the engine manually.

SNOWTHROWER CONTROLS

Speed Select Lever — Allows the operator to use one of six (6)

forward and two (2) reverse speeds. To shift, move speed select

lever to desired position.

NOTE: Do not move speed select lever while Traction Drive

Clutch is engaged. This may result in severe damage to drive

system.

ENGINE AND SNOWTHROWER CONTROLS

Auger Drive Clutch Lever — Used to engage and disengage the

auger and impeller. To engage push down, to disengage release.

Traction Drive Clutch Lever — Used to propel snowthrower

forward or reverse. Push down to engage, release to disengage.

Snow Chute Deflector — Changes the direction the snow is

thrown.

Remote Chute Control — Push forward to discharge snow high

and far. Pull back to discharge snow down.

Height Adjust Skid — Used to adjust ground clearance of auger

housing.

Clean-Out Tool — Clean-out tool is used to remove snow and

debris from the discharge chute and the auger housing.

15

QUICK TURN Lever

OPERATION

The operation of any snowthrower can result in foreign objects being thrown into the eyes, which can result in severe

eye damage. Always wear safety glasses or eye shields before beginning snowthrower operation. We recommend

standard safety glasses or Wide Vision Safety Mask over spectacles.

SNOWTHROWER OPERATION

CAUTION: Operation with a Snow Cab. Wind may blow

exhaust gasses back towards the operator. If you notice

the smell of exhaust, change direction of operation or

discontinue use of cab.

The most effective use of the snowthrower will be established by

experience, taking into consideration the terrain, wind conditions,

and building location which will determine the direction of the

discharge chute.

NOTE: Do not throw snow toward a building as hidden objects

could be thrown with sufficient force to cause damage.

1. Start the engine. See “To Start Engine” in this section.

2. Push electric chute rotation switch (C, Figure 14) to set the

direction (left or right) of the discharge chute.

3. Pull the remote chute lever (D) back to discharge the snow

down. Push the remote chute lever forward to discharge the

snow high and far.

CAUTION: Before operating, make sure the area in front

of the snowthrower is clear of bystanders or obstacles.

4. Fully press and hold the auger engage control (A) on the right-

hand grip to begin auger rotation. Releasing the auger engage

control will disengage the auger — unless the Free-Hand™

Control has been activated.

5. Fully press and hold the traction and Free-Hand™ Control

lever (B) on the left-hand grip to engage the traction drive and

begin moving the snowthrower. To disengage the traction drive,

completely release the lever.

6. When BOTH levers are depressed, the Free-Hand™ Control is

activated. This allows auger engage control to be released —

YET AUGER ROTATION WILL CONTINUE — until the Free-

Hand™ Control is released.

NOTE: Always release the traction control lever before moving

the speed select lever.

16

Control Levers Figure 14

DA

7. Use the speed select lever (E) to select the forward drive

speed. Set the speed select lever to one of the following

positions as determined by snow conditions:

1-2 Wet, Heavy, Slushy, Extra Deep

3 Moderate

4-5 Very Light

6 Transport

NOTE: When clearing wet, heavy, snow, it is

recommended that the ground speed of the unit be

reduced, maintained full throttle and do not attempt to

clear the full width of the unit.

8. To stop moving forward, release the traction control lever (B).

9. To move the snowthrower backwards, move the speed select

lever into either first or second reverse position and engage

the traction control lever.

STOP SNOWTHROWER

1. Release the auger engage control (A, Figure 14).

2. Release the traction control lever (B).

3. Push the ON/OFF switch (A, Figure 18) to the OFF position

and pull out the safety key (B).

WARNING: Read Operator’s Manual before operating

machine. This machine can be dangerous if used

carelessly.

• Never operate the snowthrower without all guards, covers,

shields in place.

• Never direct discharge towards windows or allow

bystanders near machine while engine is running.

• Stop the engine whenever leaving the operating

position.

• Disconnect spark plug before unclogging the impeller

housing or the discharge chute and before making

repairs or adjustments.

• When leaving the machine, remove the safety key. To

reduce the risk of fire, keep the machine clean and free

from spilled gas, oil, and debris.

WARNING: Never run engine indoors or in an

enclosed, poor ventilated area. Engine exhaust

contains CARBON MONOXIDE, an ODERLESS and

DEADLY GAS.

• Keep hands, feet, hair, and loose clothing away from

any moving parts on engine and snowthrower.

• Temperature of muffler and nearby areas can exceed

66°C (150°F). Avoid these areas.

• DO NOT allow children or young teenagers to operate or

be near snowthrower while it is operating.

B

E

C

17

OPERATION

QUICK TURN FREEWHEELING AND

TRACTION DRIVE LOCK

While Clearing Snow:

For easy turning when using the snowthrower, squeeze

the QUICK TURN lever (Figure 15). Engaging the

QUICK TURN lever releases the right traction wheel but

allows the left wheel to continue driving (Figure 15). Re-

leasing the QUICK TURN lever automatically engages

both drive wheels for full traction.

NOTE: The QUICK TURN lever will be more difficult to

activate under a heavy load. Activate the lever before

beginning a turn.

Both Wheels Drive Left Wheel Drives,

Right Wheel Freewheels

QUICK TURN

Lever Released

FULL TRACTION EASY TURN™ TRACTION

QUICK TURN

Lever Engaged

QUICK TURN Control Figure 15

FILL THE FUEL TANK

This engine is certified to operate on gasoline. Exhaust Emission

Control System: EM (Engine Modifications).

Fill the fuel tank with fresh, clean, unleaded regular, unleaded

premium, or reformulated automotive gasoline with a minimum of

85 octane along with a fuel stabilizer (follow instructions on fuel

stabilizer package). DO NOT use leaded gasoline. We recommend

that fuel stabilizer be added to the fuel each time that gasoline is

added to the fuel tank.

NOTE: Winter grade gasoline has higher volatility to improve

starting. Be certain container is clean and free from rust or other

foreign particles. Never use gasoline that may be stale from long

periods of storage in the container.

IMPORTANT: DO NOT use gasoline containing any amount

of alcohol as it can cause serious damage to the engine or

significantly reduce the performance.

WARNING: Gasoline is flammable. Always use caution

when handling or storing gasoline. Turn engine off and

let engine cool at least two minutes before removing the

gas cap. Do not add gasoline to the fuel tank while

snowthrower is running, hot, or when snowthrower is in an

enclosed area. Keep away from open flame, electrical

sparks and DO NOT SMOKE while filling the fuel tank.

Never fill the fuel tank completely; but fill the fuel tank to

within 3,8 mm (1-1/2 inches) from the top to provide space

for the expansion of the fuel. Always fill fuel tank outdoors

and use a funnel or spout to prevent spilling. Make sure to

wipe up any spilled fuel before starting the engine.

Store gasoline in a clean, approved container, and keep

the cap in place on the container. Keep gasoline in a cool

well ventilated place; never in the house. Never buy more

than a 30 day supply of gasoline to assure volatility.

Gasoline is intended to be used as a fuel for internal

combustion engines; therefore, do not use gasoline for any

other purpose. Since many children like the smell of

gasoline, keep it out of their reach because the fumes are

dangerous to inhale, as well as being explosive.

18

OPERATION

CHECK THE OIL (BEFORE STARTING ENGINE)

NOTE: The engine was shipped from the factory filled with oil.

Check the level of the oil. Add oil as needed.

1. Make sure the unit is level. Use a high quality detergent oil

classified “For Service SG, SH, SJ, SL, or higher”.

2. Remove the oil fill cap/dipstick (A, Figure 16) and wipe with a

clean cloth.

3. Insert the oil fill cap/dipstick and turn clockwise to tighten.

4. Remove the oil fill cap/dipstick and check the oil.

NOTE: Do not check the level of the oil while the engine runs.

5. If necessary, add oil until the oil reaches the FULL mark on the

oil fill cap/dipstick. Do not add too much oil.

6. Tighten the oil fill cap/dipstick securely each time you check

the oil level.

NOTE: For extreme cold operating conditions of -18°C (0°F) and

below, use a synthetic 5W30 motor oil for easier starting.

NOTE: S.A.E. 5W30 motor oil may be used to make starting

easier in areas where the temperature is -7°C (20°F) to -18°C

(0°F). Synthetic 5W30 is acceptable for all temperatures. DO

NOT mix oil with gasoline. See chart for Oil Recommendations.

FULL

Checking the Oil

Figure 16

A

TEMPERATURE TYPE OF OIL

-18°C (0°F) and above S.A.E. 5W30

All temperatures Synthetic 5W30

F −20 0 20 32 40

C −30 −20 −10 0 10

5W30

Synthetic 5W30

SAE VISCOSITY GRADES

FULL

19

OPERATION

TO START ENGINE

Be sure that engine oil is at FULL mark on the oil fill cap/dipstick.

The snowthrower engine is equipped with an AC electric starter

and recoil starter. Before starting the engine, be certain that you

have read the following information.

If engine floods, set the choke to the OPEN/RUN position and

crank until the engine starts.

WARNING: The electric starter is equipped with a three-wire

power cord and plug designed to operate on AC house hold

current. The power cord must be properly grounded at all times to

avoid the possibility of electric shock which can cause injury to the

operator. Follow all instructions carefully as set forth:

Make sure your house has a three-wire grounded system.

If you are not sure, ask a licensed electrician. If your house does

not have a three-wire grounded system, do not use this electric

starter under any condition.

If your house has a three-wire grounded system but a three-hole

receptacle is not available to connect the electric starter, have a

three-hole receptacle installed by a licensed electrician.

WARNING: To connect power cord, always connect the

power cord first to the switch box located on the engine

and then plug the other end into a three-hole grounded

receptacle.

WARNING: To disconnect the power cord, always

unplug the end connected to the three-hole grounded

receptacle first.

BEFORE STOPPING THE ENGINE

Run the engine for a few minutes to help dry off any moisture on

the engine.

TO STOP ENGINE

WARNING: Gasoline and vapors are extremely

flammable and explosive. Fire or explosion can cause

severe burns or death. DO NOT choke the carburetor to

stop the engine.

1. Push the ON/Off switch (A, Figure 17) to the OFF position.

2. Remove the safety key (B). Keep the safety key out of the

reach of children.

NOTE: Do not lose the safety key. Keep the safety key in a safe

place. The engine will not start without the safety/ignition key.

Stopping Engine Figure 17

B

A

20

OPERATION

Start the engine as follows:

1. Check the oil level. See the “Check/Add Oil” section in the

ENGINE MANUAL.

2. Make sure equipment drive controls are disengaged.

3. Move the throttle lever (A, Figure 18) to the FAST position.

Always operate the engine with the throttle control lever in the

FAST position.

4. Push the safety key (B).

5. Turn the choke control knob (C) to the choke position.

NOTE: DO NOT use the choke to start a warm engine.

6. Push the primer button (D) two times.

NOTE: DO NOT use the primer to start a warm engine.

Starting Engine Figure 18

7. Rewind Start: Firmly hold the starter cord handle (A, Figure

19). Pull the starter cord handle slowly until resistance is felt,

then pull rapidly.

8. Electric Start: First connect the extension cord to the power

cord receptacle and then into a wall receptacle. If additional

extension cord is required, make sure it is three-wire.

WARNING: If the extension cord is damaged, it must

be replaced by the manufacturer (or its service agent)

or a similarly qualified person to avoid a hazard.

9. Electric Start: Depress the starter push button (A, Figure 20).

After you start the engine, first disconnect the extension cord

from the wall receptacle and then from the power cord

receptacle (B).

Starting with Electric Start Figure 20

IMPORTANT: To extend the life of the starter, use short

starting cycles (five seconds maximum). Wait one minute

between starting cycles.

NOTE: If the engine does not start after three attempts, see the

Engine Manual Troubleshooting section.

10. Allow the engine to warm up for several minutes. Then

slowly move the choke control knob to the RUN position.

Starting with Cord Handle Figure 19

A

B

2X

A

B

C

D

WARNING: Rapid retraction of the starter cord

(kickback) will pull your hand and arm toward the

engine faster than you can let go. Broken bones,

fractures, bruises, or sprains could result. When

starting engine, pull the starter cord slowly until

resistance is felt and then pull rapidly to avoid

kickback.

NOTE: If the engine does not start after three attempts, see the

Engine Manual Troubleshooting section.

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Simplicity JOHN DEERE DUAL STAGE SNOWTHROWER User manual

Simplicity JOHN DEERE DUAL STAGE SNOWTHROWER User manual

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